Siemens SINUMERIK 840D Manual

SINUMERIK 840D/810D
Configuring the
OP 030 Operator Interface
Description of Functions 09.2001 Edition
Manufacturer/Service Documentation

Operator's Guide BA
Development Kit EU
Screen Kit IK
Introduction to
Configuring PSE
References A
Description of Functions
09.01 Edition
SINUMERIK 840D/810D
Configuring the
OP 030 Operator Interface
Valid for
Control Software Version
SINUMERIK 840D 6
SINUMERIK 840DE (Export version) 6
SINUMERIK 840D powerline 6
SINUMERIK 840DE powerline (Export version) 6
SINUMERIK 810D 3
SINUMERIK 810DE (Export version) 3
SINUMERIK 810D powerline 6
SINUMERIK 810DE powerline (Export version) 6

SINUMERIK® Documentation
Trademarks
SIMATICâ, SIMATIC HMIâ, SIMATIC NETâ, SIROTECâ, SINUMERIKâand SIMODRIVEâare registered
trademarks of Siemens AG. Some other designations used in these documents are also registered trademarks;
the owner's rights may be violated if they are used by third parties for their own purposes.
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in the "Remarks" column:
A .... New documentation.
B .... Unrevised reprint with new Order No.
C .... Revised edition with new status.
If factual changes have been made since the last edition, this is indicated by a new edition coding in the
header.
Edition Order No. Remarks
02.95 6FC5 297-2AC40-0BP0 A
04.95 6FC5 297-2AC40-0BP1 C
09.95 6FC5 297-3AC40-0BP0 C
09.01 6FC5 297-6AC40-0BP0 C
This book is included with the documentation on CD-ROM (DOCONCD)
Edition Order No. Remarks
01.026FC5 298-6CA00-0BG2
C
You will find further information on the Internet at:
http://www.ad.siemens.de/sinumerik
This publication was produced with WinWord V8.0, Designer V7.0 and
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The reproduction, transmission or use of this document or its contents is
not permitted without express written authority. Offenders will be liable
for damages. All rights, including rights created by patent grant or
registration of a utility model or design, are reserved.
© Siemens AG, 2001. All rights reserved
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this document correspond to the
hardware and software described. Nonetheless, difference might exist
and we cannot therefore guarantee that they are completely identical.
The information contained in this document is, however, reviewed
regularly and any necessary changes will be included in the next
edition. We welcome suggestions for improvement.
Subject to change without prior notice.
Order No. 6FC5 297-6AC40-0BP0
Printed in Germany
Siemens Aktiengesellschaft

09.01 Configuring the OP 030 Operator Interface
Preface
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition v
Preface
SINUMERIK documentation is arranged in three parts:
•General documentation
•User documentation
•Manufacturer/service documentation
The improved-performance
•SINUMERIK 840D powerline and
•SINUMERIK 840DE powerline
have been available since 09/2001. For a list of available powerline modules,
please refer to the Hardware Description /PHD/ in Section 1.1.
The improved-performance
•SINUMERIK 810D powerline and
•SINUMERIK 810DE powerline
have been available since 12/2001. For a list of available powerline modules,
please refer to the Hardware Description /PHC/ in Section 1.1.
•Programmers
•Service and operating personnel
The manual consists of the following sections:
•/BA/ Operator's Guide
•/EU/ Development Environment (Configuring Package)
•/IK/ Screen Kit: Software Update and Configuration
•/PSE/ Introduction to Configuring the Operator Interface
/PS/ Online only: Configuring syntax (configuring package)
This document is supplied with the software as a pdf file.
Organization of the
documentation
SINUMERIK 840D
powerline
SINUMERIK 810D
powerline
This Manual is intended
for use by
Standard scope

Configuring the OP 030 Operator Interface 09.01
Preface
© Siemens AG, 2001. All rights reserved
vi SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition
To ease your orientation, in addition to the main table of contents, we have
provided an index and table of contents by chapter for each manual. You will
also find a list of literature references in the appendix.
A device may only be commissioned and operated by qualified personnel.
Qualified personnel as referred to in the safety guidelines in this document are
persons who are authorized to start up, earth and label devices, systems and
circuits in accordance with the relevant safety standards.
Please note the following:
!Warning
The device may only be used for the applications described in the catalog
and in the technical description, and only in combination with equipment,
devices and components from other manufacturers approved or
recommended by Siemens.
The safe and fault-free functioning of the device can only be guaranteed if its
transport, storage, assembly and installation, as well as its operation and
maintenance have been carried out correctly.
Note
This indicates a piece of important information relating to the product and/or
its operation, or highlights part of the documentation which requires special
attention.
This manual contains information intended to ensure your personal safety as
well as to prevent damage to products. Safety notices are highlighted by a
warning triangle and categorized according to level of risk as follows:
The following notes and symbols used as markers in the documentation are
particularly important:
Note
This symbol indicates that additional information follows.
!Important
This symbol indicates that important information follows which must be
observed.
Search assistance
Qualified personnel
Proper use
Safety guidelines
Notes

09.01 Configuring the OP 030 Operator Interface
Preface
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition vii
Additional ordering options
Appears in the documentation whenever a described function is not contained
in the standard version but may be ordered as an option.
The manual contains the following warnings that indicate various levels of
danger:
!Danger
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury or in substantial property damage.
!Warning
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury or in substantial property damage.
!Caution
Used with the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury or in property
damage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if
not avoided, may result in an undesirable result or state.
Technical information
MS-DOS®and WINDOWS™ are registered trademarks of Microsoft
Corporation.
▄
Warnings
Trademarks

Configuring the OP 030 Operator Interface 09.01
Preface
© Siemens AG, 2001. All rights reserved
viii SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition

09.01 Operator's Guide (BA)
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition BA/0-1
SINUMERIK 840D/810D
Configuring the OP 030 Operator Interface
Operator's Guide (BA)
Introduction......................................................................................................................... BA/1-3
1.1 Requirement ............................................................................................... BA/1-4
1.2 Use.............................................................................................................. BA/1-5
1.3 Screen Brightness....................................................................................... BA/1-5
Control Panel ...................................................................................................................... BA/2-7
2.1 Operator panel............................................................................................ BA/2-8
2.2 Key actions ............................................................................................... BA/2-10
2.3 Graphical user interface............................................................................ BA/2-11
2.3.1 Screen partitioning, softkeys..................................................................... BA/2-11
2.3.2 Operating principle.................................................................................... BA/2-13
2.3.3 Menu trees ................................................................................................ BA/2-14
Operation........................................................................................................................... BA/3-19
3.1 User areas – Main display ........................................................................ BA/3-20
3.2 Actual value display .................................................................................. BA/3-21
3.3 Current block display ................................................................................ BA/3-22
3.4 Program control ........................................................................................ BA/3-22
3.4.1 Program control – Single block................................................................. BA/3-23
3.5 Input and display of R parameters ............................................................ BA/3-24
3.6 Work offsets: Overview............................................................................. BA/3-24
3.7 Work offsets: Translation, rotation............................................................ BA/3-25
3.8 Work offsets: Scale and mirror ................................................................. BA/3-25
3.9 Tool overview............................................................................................ BA/3-26
3.10 Tool offsets ............................................................................................... BA/3-28
3.11 Tool management..................................................................................... BA/3-28
3.11.1 Load tool ................................................................................................... BA/3-30
3.11.2 Unload tool................................................................................................ BA/3-31
3.11.3 Display and modify tool data..................................................................... BA/3-32
3.11.4 Find empty location................................................................................... BA/3-33
3.11.5 Select location in current magazine .......................................................... BA/3-34
3.11.6 Select tool list to load ................................................................................ BA/3-34
3.11.7 Create new tool......................................................................................... BA/3-35
3.12 Workpiece overview.................................................................................. BA/3-36
3.13 Overview of the global main programs ..................................................... BA/3-37

Operator's Guide (BA) 09.01
© Siemens AG, 2001. All rights reserved
BA/0-2SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition
3.14 Overview of the global subroutines........................................................... BA/3-37
3.15 Display window ......................................................................................... BA/3-38
3.16 Program selection..................................................................................... BA/3-38
3.17 Alarm and message overview................................................................... BA/3-39
3.18 System ...................................................................................................... BA/3-39
3.19 Read in data.............................................................................................. BA/3-40
Index ................................................................................................................................. BA/4-45

09.01 Operator's Guide (BA)
1 Introduction
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition BA/1-3
Introduction
1.1 Requirement ............................................................................................... BA/1-4
1.2 Use.............................................................................................................. BA/1-5
1.3 Screen Brightness....................................................................................... BA/1-5
1

Operator's Guide (BA) 09.01
1 Introduction
© Siemens AG, 2001. All rights reserved
BA/1-4SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition
1.1 Requirement
The OP 030 must be connected to a SINUMERIK 840D/810D via MPI.
The software version of the SINUMERIK 840D/810D must be approved
for the OP 030.
OEM-specific extensions, such as PLC alarms and message texts and
any dedicated user interface components, must be installed on the OP
030 for operation with a machine tool.
The software on the OP 030 can be updated with the OP 030 screen kit.
You will find a description of the software updating process in the
following document:
Reference: /FBO/, IK, Screen Kit
Attention
The software update should only be performed by suitably trained
personnel.
Control
OEM-specific
extensions
Software update

09.01 Operator's Guide (BA)
1 Introduction
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition BA/1-5
1.2 Use
This documentation is intended for end users of the SINUMERIK
840D/810D control with the OP 030 operator panel on a machine tool.
This Operator's Guide is intended to provide the end user with a brief
overview of the basic operating functions.
This Operator's Guide also contains a description of the operating
sequences defined by SIEMENS as standard user areas.
1.3 Screen Brightness
After Power ON or Reset the OP 030 runs up, displays the version and
tries to make contact with the NC for approx. 90 seconds. If this is not
successful, it must be acknowledged before a new attempt can be
made.
During the runup period the "+" and "-" keys can be used to set the
brightness of the screen display. "+" increases the brightness.
Unfortunately, this setting is not accepted in the executable HMI
program.
▄
Target group
Objective
Runup
Brightness
setting

Operator's Guide (BA) 09.01
1 Introduction
© Siemens AG, 2001. All rights reserved
BA/1-6SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition

09.01 Operator's Guide (BA)
2 Control Panel
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition BA/2-7
Control Panel
2.1 Operator panel............................................................................................ BA/2-8
2.2 Key actions ............................................................................................... BA/2-10
2.3 Graphical user interface............................................................................ BA/2-11
2.3.1 Screen partitioning, softkeys..................................................................... BA/2-11
2.3.2 Operating principle.................................................................................... BA/2-13
2.3.3 Menu trees ................................................................................................ BA/2-14
2

Operator's Guide (BA) 09.01
2 Control Panel
© Siemens AG, 2001. All rights reserved
BA/2-8 SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition
2.1 Operator panel
7
8 9
4
5 6
12 3
-
0 .
+
Fig. 2-1 Operator panel OP 030 with 14cm monitor (screen diagonal),
resolution: 240x128 pixels
AGraphics monitor, monochrome, 5 horizontal softkeys
BNumeric keypad with Override and Input key
CCursor pad
Recall key: recalls the previous window.
Area Switchover key: displays the main menu with the user areas.
The selectable areas/functions are printed on the softkeys. When the
Area Switchover key is pressed twice in succession, the previously
selected menu reappears.
Digits 0 to 9
Backspace key, deletes characters from right to left.
Period
0
...
9
.

09.01 Operator's Guide (BA)
2 Control Panel
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition BA/2-9
Minus, subtraction
Plus, addition
Edit key: switches from navigation mode to edit mode (insert) in tables
and input boxes.
Reset – discards the input when pressed repeatedly (undo).
Input key: saves an edited value
Cursor Up, Down, Right, Left
Home (cursor to beginning of document or screen page)
End (cursor to end of document or screen page)
Page Down
When a scroll bar is visible in the window, you can display more data
with the Page Up/Down keys.
Page Up
Selection key
Selection key for default values in fields identified by this key symbol.
-
+

Operator's Guide (BA) 09.01
2 Control Panel
© Siemens AG, 2001. All rights reserved
BA/2-10 SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition
2.2 Key actions
In this mode, you can switch between the individual fields with the
cursor control keys and the Page Up and Page Down keys.
Position the cursor on the field you want to overwrite.
Enter the digits in the field.
Before you enter the digits the contents of the field are deleted
automatically by the system and the field is empty.
Position the cursor on the field you want to overwrite.
Open the field with the Edit key.
The contents of the field are retained.
You can now use the arrow keys to position the cursor in the field in
order to edit the contents.
You can save the input using the Input key or by editing the field with
the Up Arrow or Down Arrow keys.
If you press the Edit key again in edit mode, the data entered in your
field are not saved.
The field is closed and you are returned to navigation mode.
The value entered in the field before you switched to edit mode
reappears in the field.
In edit mode, you can use the Backspace key to delete the character to
the immediate left of the cursor.
Depending on their configuration, the fields are equipped with a
calculator function enabling addition and substraction operations to be
performed on the field contents.
Open the field in edit mode for insertion with the Edit key.
Enter + or –.
Enter your second operator (value).
Complete the entry with the Input key.
The result of the calculation appears in the field.
Navigation mode
Edit mode:
overwrite field
contents
Edit mode:
change field
contents
Save the input
Undo
Delete one
character
Calculator
functions: addition,
substraction

09.01 Operator's Guide (BA)
2 Control Panel
© Siemens AG, 2001. All rights reserved
SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition BA/2-11
2.3 Graphical user interface
2.3.1 Screen partitioning, softkeys
8
7
1
5
234 69
Fig. 2-2 Screen regions
Working window and NC displays
User area display
Machine, parameter, program, services, diagnosis
Operating mode display: Jog, Mda, Auto
Channel status display
•Channel reset
•Channel active
•Channel interrupted
1
2
3
4

Operator's Guide (BA) 09.01
2 Control Panel
© Siemens AG, 2001. All rights reserved
BA/2-12 SINUMERIK 840D/810D Configuring the OP 030 Operator Interface (FBO) – 09.01 Edition
Channel message line
1. Stop: No NC ready
2. Stop: No mode group ready
3. Stop: EMERGENCY STOP active
4. Stop: Alarm with stop active
5. Stop: M0/M1 active
6. Stop: Block in single block terminated
7. Stop: NC stop active
8. Wait: Read-in enable missing
9. Wait: Feed enable missing
10. Wait: Dwell time active
11. Wait: Aux. fct. acknowledgement missing (Aux. fct. = auxiliary
function)
12. Wait: Axis enable missing
13. Wait: Exact stop not reached
14. Wait: For positioning axis
15. Wait: For spindle
16. Wait: For other channel
17. Wait: Feed override at 0%
18. Stop: NC block error
19. Wait: For external NC block
20. Wait due to SYNACT instruction
21. Wait: Block search active
Alarm code display: display of the alarm number of the alarm which
occurred last. The symbol ↓
↓↓
↓appears after the alarm number if several
alarms exist.
Dialog line: user prompting
Softkey bar with 5 softkeys.
Channel number
5
6
7
8
9