Siemens SINUMERIK 840D Manual

Operator's Guide 03/2004 Edition
SINUMERIK 840D/840Di/810D
HMI Advanced

SINUMERIK 840D/840Di/810D
HMI Advanced
03.04 Edition
Operator's Guide
Introduction 1
Operator Components/
Sequence of
Operations
2
Example of Operation 3
Machine 4
Parameters 5
Program 6
Services 7
Diagnostics 8
Startup 9
Service 10
Appendix A
Valid for
Control Software version
SINUMERIK 840D powerline 7
SINUMERIK 840DE powerline (export version) 7
SINUMERIK 840Di 3
SINUMERIK 840DiE (export version) 3
SINUMERIK 810D powerline 7
SINUMERIK 810DE powerline (export version) 7

SINUMERIK®Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in the "Remarks" column:
A .... New documentation.
B .... Unrevised reprint with new Order No.
C .... Revised edition with new status.
If factual changes have been made on the page since the last edition, this is indicated by a
new edition coding in the header on that page.
Edition Order No. Remarks
02.01 6FC5298-6AF00-0BP0 A
11.02 6FC5298-6AF00-0BP2 C
03.04 6FC5298-6AF00-0BP3 C
This manual is included in the documentation available on CD-ROM (DOCONCD)
Edition Order No. Remarks
03.04 6FC5298-7CA00-0BG0 C
Trademarks
SIMATICâ, SIMATIC HMIâ, SIMATIC NETâ, SIROTECâ, SINUMERIKâand SIMODRIVEâare registered
trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of
which by third parties may constitute copyright violation.
Additional information is available on the Internet under:
http://www.siemens.com/motioncontrol
This documentation was produced with Word V 9.0
and Designer V 7.0.
The reproduction, transmission or use of this document or its contents is not
permitted without express written authority. Therefore we cannot guarantee that
they are completely identical. Offenders will be liable for damages. All rights,
including rights created by patent grant or registration of a utility model or design,
are reserved.
© Siemens AG, 1995-2004. All rights reserved
Other functions not described in this documentation might be executable in the
control. This does not, however, represent an obligation to supply such functions
with a new control or when servicing.
We have checked that the contents of this document correspond to the hardware
and software described. Nonetheless, differences might exist and therefore we
cannot guarantee that they are completely identical. The information contained in
this document is, however, reviewed regularly and any necessary changes will be
included in the next edition. We welcome suggestions for improvement.
Subject to change without prior notice.
6FC5298-6AF00-0BP3
Printed in Germany
Siemens Aktiengesellschaft

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Preface
Note
This HMI Advanced Operator's Guide describes the user interfaces
and the operating sequences for the main operations on systems with
HMI Advanced 6.4
Structure of the
Documentation
The SINUMERIK documentation is organized in 3 parts:
· General Documentation
· User Documentation
· Manufacturer/Service Documentation
Audience This Manual is intended for machine-tool users. This publication
provides detailed information that the user requires to operate the
SINUMERIK 840D powerline
SINUMERIK 810D powerline
Standard scope This Operator's Guide describes only the functionality of the standard
scope. Extensions or changes made by the machine tool
manufacturer are documented by the machine tool manufacturer.
More detailed information about other publications concerning
SINUMERIK 840D and 810D and publications that apply to all
SINUMERIK controls (e.g. Universal Interface, Measuring Cycles...)
can be obtained from your local Siemens branch office.
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
Validity Catalog NC 60 is the definitive document as regards the validity of
functions
/BU/ Ordering Information, Catalog NC 60.

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Export version The following functions are not included in the export version:
Function 810DE 840DE
Machining package 5 axes --
Handling transformation package
(5 axes)
--
Multi-axis interpolation
(> four axes)
--
Helical interpolation
2D+6
--
Synchronous actions step 2 -O1)
Measurement level 2 -O1)
Adaptive control O1) O
1)
Continuous dressing O1) O
1)
Using the compile cycles
(OEM)
--
Sag compensation,
multi-dimensional
-O1)
-Function not possible
1) restricted functionality

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Structure of descriptions All functions and operating options have been described according to
the same internal structure as far as this is meaningful and
practicable. The various levels of information have been organized
such that you can selectively access the information you need for the
task in hand.
1. Function
The theoretical section is primarily intended as learning material for
the NC entry-level user and includes important information to assist
the user to understand the operator functions.
You should work through the manual at least once to get an idea of
the operational scope and capability of your SINUMERIK control.
2. Sequence of operations
This section contains the sequence of keys required for the operation
at a glance. If inputs have to be made at individual stages of the
sequence or if you require additional information, you will find this next
to the key illustrations.
3. Additional notes
For safety reasons some functions are disabled to protect them from
unauthorized access. The machine manufacturer can customize or
modify the described functionality. Please follow the instructions of the
machine-tool manufacturer.

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Explanation of symbols
Function
Operating sequence
Other Information
Cross-references to other documentation or sections
Danger notes
Additional notes or background information
Ordering data supplement
Explanation
Description of syntax
Programming examples

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SINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition ix
The following notes used in the documentation are of special
significance:
Notes This symbol appears in this documentation whenever it is necessary to
draw your attention to an important item of information.
In this documentation, you will find this symbol with a reference to an
ordering option. The described function can only run if the control
contains the designated option.
Warnings The following warnings with varying degrees of severity appear in this
document.
Danger
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury or in substantial property damage.
Warning
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury or in substantial property damage.
Caution
Used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury
or in property damage.
Caution
Used without safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation
which, if not avoided, may result in an undesirable result or state.
References This symbol appears whenever specific information can be found in
other documentation.
A
complete list of available literature is included in the Appendix of this
Operator's Guide.

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xSINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition
Principle Your SIEMENS 840D or 810D has been designed and constructed
according to state-of-the-art technology and approved safety
regulations and standards.
Supplementary devices The applications of SIEMENS controls can be expanded for specific
purposes through the addition of special add-on devices, equipment
and expansions supplied by SIEMENS.
Personnel Only properly trained, authorized, reliable personnel must be
allowed to use this equipment. No one without the necessary training
must be allowed to operate the control, even temporarily.
The areas of responsibility assigned to personnel involved in setting
up, operating and maintaining the equipment must be clearly
specified and their compliance verified.
Procedure Before the control is started up, it must be ensured that the Operator's
Guides have been read and understood by the personnel responsible.
Operation of this equipment is dependent on continuous monitoring of
the overall technical condition of the control (with a view to identifying
externally visible defects and damage as well as changes in the
operating behavior of the control).