Siemens SINUMERIK 840DE SL Quick start guide

Valid for
Control
SINUMERIK 840D sl/840DE sl
Software Version
NCU system software for
SINUMERIK 840D sl/840DE sl 1.4
with ShopMill 7.2
11/2006 Edition
CNC: ShopMill
SINUMERIK 840D sl
CommissioningManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning Manual
Hardware 1
Supplementary Conditions 2
Reserved Functions 3
Commissioning 4
PLC Program 5
Signal Description 6
Machine Data 7
Tool Management 8
Additional Functions 9
Customer-Specific
Operator Interface 10
Miscellaneous 11
Abbreviations A
References B
Index C

SINUMERIK®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” columns.
Status code in the ”Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . .
Edition Order No. Remarks
10/1997 6FC5 297–2AD80–0BP0 A
11/1998 6FC5 297–2AD80–0BP1 C
03/1999 6FC5 297–5AD80–0BP0 C
08/2000 6FC5 297–5AD80–0BP1 C
12/2001 6FC5 297–6AD80–0BP0 C
08/2003 6FC5 297–6AD80–0BP1 C
11/2003 6FC5 297–6AD80–0BP2 C
02/2005 6FC5 297–6AD80–0BP3 C
08/2005 6FC5 397–4AP10–0BA0 C
11/2006 6FC5 397–4AP10–1BA0 C
Further information is available in the Internet under:
http://www.siemens.com/motioncontrol
This publication was produced with Interleaf V 7
©Siemens AG 2006
Other functions not described in this documentation might be
executable in the control. However, no claim can be made regarding
the availability of these functions when the equipment is first supplied
or in the event of servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nevertheless, differences
might exist and therefore we cannot guarantee that they are
completely identical. The data in this document is regularly checked
and the necessary corrections are included in the following editions.
Suggestions for improvement are also welcome.
Subject to change without prior notice.
Siemens–Aktiengesellschaft
Order No. 6FC5 397–4AP10–1BA0
Printed in the Federal Re
p
ublic of German
y

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SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition
Foreword
The SINUMERIK documentation is subdivided into 3 parts:
SGeneral Documentation
SUser Documentation
SManufacturer/Service Documentation
More detailed information about other publications concerning SINUMERIK
840D sl and publications that apply to all SINUMERIK controls (e.g., Universal
Interface, Measuring Cycles, etc.) can be obtained from your local Siemens
branch office.
A monthly updated documentation overview with the available
languages can be found on the Internet under:
http://www.siemens.com/motioncontrol
Follow the menu items ––> ”Support” ––> ”Technical Documentation” ––>
”Documentation Overview” .
The Internet edition of the DOConCD, the DOCon Web, can be found under:
http://www.automation.siemens.com/doconweb
The present documentation is directed at the manufacturer of vertical process-
ing centers or universal milling machines with SINUMERIK 840D sl, and pro-
vides the information required for the configuration and startup of ShopMill.
If you have any questions, please contact the following hotline:
A&D Technical Support Phone: [phone]
Fax: [phone]
E–mail: mailto:[email protected]
http://www.siemens.com/automation/support–request
For questions (suggestions, corrections) concerning the documentation, please
send an e–mail or a fax to the following address:
E–mail: mailto:[email protected]
Fax: [phone]
For the fax form see the feedback form at the end of the documentation.
http://www.siemens.com/motioncontrol
SINUMERIK
documentation
Target audience
Hotline
Internet address

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This document provides information about the control system design and the
interfaces of the individual components. In addition, the startup procedure of
ShopMill with SINUMERIK 840D sl is described.
For detailed information about individual functions, function assignment and
performance data of individual components, please refer to the appropriate doc-
ument for the subject concerned (e.g. manuals, description of functions etc.).
User–oriented activities such as the creation of parts programs and control
operating procedures are described in details in separate documents.
Further descriptions of tasks to be performed by the machine tool manufacturer
are also available for the standard SINUMERIK 840D sl. We may refer to them
in this documentation if appropriate.
In addition to the table of contents, we have provided the following information
in the appendix for your assistance:
1. List of abbreviations
2. Index
The alarms of SINUMERIK 840D sl can be found in
References: /DA/, Diagnostics Guide
For further useful information on startup and troubleshooting, please refer to
References: /FB/, D1, ”Diagnostics Tools”
The following symbols with special significance are used in the documentation:
Note
This symbol always appears in the document where further information is
provided.
This manual contains information which you should observe in order to ensure
your own personal safety, as well to avoid material damage. Notes relating to
your safety are highlighted in the manual by means of a warning triangle; no
warning triangle appears in conjunction with notes relating to material damage.
Depending on the hazard level, warnings are indicated in a descending order as
follows:
!Danger
This warning indicates that death or severe personal injury will result if the
appropriate precautions are not taken.
Standard version
Finding
information
Instructions
Safety notes
Foreword

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!Warning
This warning indicates that death or severe personal injury may result if the
proper precautions are not taken.
!Caution
This warning (with the warning triangle symbol) means that minor physical
injury may occur if the appropriate precautions are not taken.
Caution
This warning (without the warning triangle) means that material damage may
result if proper precautions are not taken.
Notice
This warning indicates that an undesirable result or state may result if the
appropriate precautions are not taken.
Startup and operation of the device/equipment/system in question must only be
performed using this documentation. Only qualified personnel should be al-
lowed to commission and operate the device/system. Qualified personnel as
referred to in the safety guidelines in this documentation are those who are au-
thorized to start up, earth and label units, systems and circuits in accordance
with the relevant safety standards.
Please note the following:
!Warning
The equipment may only be used for single purpose applications explicitly
described in the catalog and in the technical description and it may only be
used along with third–party devices and components recommended by
Siemens. Correct, reliable operation of the product required proper transport,
storage, positioning and assembly, as well as careful operation and
maintenance.
Qualified
personnel
Proper use
Foreword

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In this manual, the units of the parameters are always indicated as metric values.
The equivalent imperial units are shown in the table below.
Metric Inch
mm in
mm/tooth in/tooth
mm/min in/min
mm/rev in/rev
m/min ft/min
Unit of
measurement
Foreword

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Contents
1 Hardware 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Supplementary Conditions 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Reserved Functions 3-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Commissioning 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Prerequisites 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Initial start–up 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Sequence 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 ShopMill installation on NCU (HMI Embedded) 4-21. . . . . . . . . . . . . . . . . . .
4.2.3 Installing ShopMill on PCU 50.3 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 PLC startup 4-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5 NCK startup 4-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6 Display machine data 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.7 Acceptance report 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 PLC Program 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Structure of the PLC program 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Example source files 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Standard interface signals for/from ShopMill 5-28. . . . . . . . . . . . . . . . . . . . .
6 Signal Description 6-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 HMI interface DB19 6-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 HMI interface DB21 6-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Overview of the former ShopMill interface 6-33. . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Signals to ShopMill (input signals) 6-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Signals from ShopMill (output signals) 6-35. . . . . . . . . . . . . . . . . . . . . . . . . .
7 Machine Data 7-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 NCK machine data for ShopMill 7-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Display machine data for ShopMill 7-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Overview of machine data display 7-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Description of display machine data 7-46. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Tool Management 8-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Overview of functions 8-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Startup sequence 8-72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Startup in NCK 8-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Entry of NCK machine data 8-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Description of NCK machine data 8-75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Creating and loading the configuration file 8-81. . . . . . . . . . . . . . . . . . . . . . .
8.4 Startup in the PLC 8-87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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8.4.1 Example for FC 100 and FB 110 8-89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Signal description 8-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Display machine data 8-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Tool change cycle 8-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Manual tools 8-102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 Activating the spindle, coolant, and tool–specific functions 8-103. . . . . . . . .
8.9 Modifying texts for tool–specific functions 8-105. . . . . . . . . . . . . . . . . . . . . . .
8.9.1 ShopMill on NCU (HMI Embedded) 8-105. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.2 PCU 50.3 8-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Configuring the operator interface 8-109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.1 Integrating additional list 8-109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.2 Configuring lists 8-110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.3 Creating the configuration file 8-111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.4 Adapting individual parameters 8-116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.5 Defining texts for the magazine locations on the intermediate buffer 8-117
8.10.6 Designating a load magazine in the tool list sorted
according to magazines 8-118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.7 Define texts 8-119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 Importing tool data 8-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Additional Functions 9-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Measuring cycles 9-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Brief description 9-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Display machine data measuring cycles 9-128. . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Network link 9-135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 General description 9-135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Cylinder surface transformation 9-136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Function 9-136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Example of how to set an axis configuration 9-137. . . . . . . . . . . . . . . . . . . . .
9.4 Swivel heads and tables 9-140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Multiple clamping 9-141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6 Measuring cycle support in the G code editor 9-143. . . . . . . . . . . . . . . . . . . .
10 Customer–Specific Operator Interface 10-145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Configuring the customized boot screen 10-145. . . . . . . . . . . . . . . . . . . . . . . .
10.2 Configuring the custom screen 10-146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 Transferring cycles to the machining plan 10-150. . . . . . . . . . . . . . . . . . . . . . .
10.2.2 Linking cycles into the machining plan 10-151. . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.3 Integrating measuring cycles 10-153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 ShopMill Open (PCU 50.3) 10-154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.1 Basic menu bar 10-154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 User status display 10-155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.1 Configuring the user status display 10-156. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 OP hotkeys, PLC keys 10-158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents

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11 Miscellaneous 11-159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Access protection via password and keyswitch 11-159. . . . . . . . . . . . . . . . . .
11.1.1 Introduction 11-159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.2 Password 11-161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.3 Keyswitch settings 11-162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.4 Machine data for protection levels 11-163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.5 Operator interface for ShopMill on the NCU (HMI Embedded) 11-165. . . . . .
11.2 ISO dialects 11-166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Spindle control 11-167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 Analog spindles 11-168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5 Automatically generated programs 11-169. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6 Version display 11-170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.7 Action log 11-171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8 Mold making 11-172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.1 Start–up 11-172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.2 Data storage, data transfer 11-174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A Abbreviations A-175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B References B-177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Index C-179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents

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Contents
Space for your notes

1-11
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Hardware
The hardware setup of ShopMill corresponds to the standard of SINUMERIK
810D sl.
References: /IDsl/, Commissioning Manual CNC: NCK, PLC, drives),
SINUMERIK 810D sl;
/GDsl/, Device Manual NC, SINUMERIK 840D sl
Table 1-1 Basic components
Basic components Order No. Comments
TCU 6FC5312--0DA00--0AA1
NCU 710.1 6FC5371--0AA00--0AA0 CNC: 1 MB; PLC: 128 KB
NCU 720.1 6FC5372--0AA00--0AA0 CNC: 2 MB; PLC: 128 KB
Table 1-2 Operator components
Operator components Order No. Comments
OP010 operator panel 6FC5203--0AF00--0AA0
OP010C operator panel 6FC5203--0AF01--0AA0
OP010S operator panel 6FC5203--0AF04--0AA0
OP012 operator panel 6FC5203--0AF02--0AA0
OP015 operator panel 6FC5203--0AF03--0AA0
PCU 50.3 -- C 6FC5210--0DF31--2AA0 1.5 GHz, 512 MB, Windows XP
PCU 50.3 -- P 6FC5210--0DF33--2AA0 2.0 GHz, 1024 MB, Windows XP
MCP 310 6FC5203--0AF23--1AA0
CNC full keyboard KB 310C 6FC5203--0AF21--0AA0
MCP 483 6FC5203--0AF22--1AA1
MCP 483C 6FC5203--0AF22--0AA0
Key cap for
MCP
6FC5248--0AF12--0AA0
6FC5248--0AF21--0AA0
Colored
Clear
J
System
configuration
1

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1 Hardware
Space for your notes

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Supplementary Conditions
Please observe the following supplementary conditions when using ShopMill:
SShopMill is only executed in channel 1, mode group 1.
SUp to 5 axes plus a spindle are displayed on the ShopMill operator interface.
SThe machine axes are assigned to fixed numbers (1=X, 2=Y, 3=Z).
SThe spindle can be assigned to axis numbers 4, 5 or 6.
SShopMill allows for a geometry axis interchange under the following pre-
conditions.
Three geometry axes must always be present.
The names of the channel axes (MD 20080) and the geometry axes
(MD 20060) must be uniquely different.
A geometry axis interchange can only be programmed for linear axes.
A geometry axis interchange does not exist for spindles.
Only ShopMill–approved add–on axes may be exchanged with geometry
axes.
SShopMill operates only with tool management.
Spindle 1 must always be the change point (see configuration file). The load
point can be 1 or 2 (see MD 9673 $MM_CMM_TOOL_LOAD_STATION).
SWith ShopMill Open you are not allowed to change the position of the follow-
ing softkeys. This means that a specific task must always be assigned to
these functions in the REGIE.INI file.
Task 0 (horizontal softkey 1): Operating area – Machine
Task 1 (horizontal softkey 2): Operating area – Program manager
Task 2 (horizontal softkey 3): Operating area – Program
Task 4 (horizontal softkey 5): Operating area – Tools/Zero offsets
SSeveral operator panels can be used for ShopMill via TCU.
SThe HMI and Windows screen savers must not be used at the same time.
References: /IHE/, Commissioning Manual CNC: Basic software and
HMI Embedded, SINUMERIK 840D sl,
IM2sl Commissioning HMI Embedded
/IAM/, Commissioning Manual CNC: Basic software and
HMI Advanced, SINUMERIK 840D sl/840D/840Di/810,
IM4 Commissioning HMI Advanced
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2-14 ©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition
2 Su
pp
lementar
y
Conditions
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3-15
©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition
Reserved Functions
The following functions are utilized by ShopMill and must not be assigned for
other purposes.
The system cycle PROG_EVENT.SPF is used by the standard cycles and by
ShopMill.
If you also want to use the cycle PROG_EVENT.SPF for user functions, you
must implement those user functions in the cycles CYCPE_US.SPF or
CYCPE1US.SPF. Save these cycles in the directory for user cycles or
manufacturer cycles.
J
PROG_EVENT
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3-16 ©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition
3 Reserved Functions
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4-17
©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopMill -- 11/2006 Edition
Commissioning
4.1 Prerequisites
For data transfer you require:
SHardware
-- Programming device with Windows XP or PC with Ethernet
-- Memory stick, if required (Order No.: 6ES7 648--0DC20--0AA0)
SSoftware
-- SIMATIC Step7, version 5.3 SP2 or higher (for Order No., see SIMATIC
catalog)
SShopMill on NCU (HMI Embedded)
For the ShopMill variant on NCU (HMI Embedded), the software is already pre--
installed on the CompactFlash card.
SShopMill for PCU 50.3
The required software can be found on the DVD ”NCU--SysSW and ShopMill--
HMI”. The procedure for installing the software on the PCU and NC/PLC can be
found in the following startup chapters.
Note
The exact contents of the DVD are located in the file
SIEMENSD.RTF (German) or SIEMENSE.RTF (English).
A compatibility list is located in the file 840D_sl_compatibility_list.xls.
Data transfer
ShopMill
software
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4.1 Prerequisites
4-18 ©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition
The CompactFlash card contains the complete pre–installed software:
– Drive software (Sinamics)
– PLC software
– NCK software
– ShopMill
– Cycles
The software is provided in 6 languages (German, English, French, Italian,
Spanish, and Chinese).
The CD contains the software in 6 languages (German, English, French, Italian,
Spanish, and Chinese).
ShopMill
on NCU (HMI
Embedded)
ShopMill
for PCU 50.3
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©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition
4.2 Initial start–up
4.2.1 Sequence
Before you begin startup please read the general conditions and reserved functions.
For installation and startup proceed as follows:
1. ShopMill installation on PCU (for ShopMill on PCU 50.3 only).
For ShopMill on NCU (HMI Embedded), the ShopMill software is pre–
installed.
2. PLC commissioning
3. NCK commissioning
4. Install additional functions (optional)
5. Adapt display machine data
6. Customize the operator interface (optional)
7. Run a test using the acceptance certificate
You can start up tool management either together with NCK and PLC startup or
afterwards. If tool management is already set up on the machine you only need
to adapt the display machine data for tool management; (see Section 8.2
”Startup sequence”).
You can find a detailed description of the start–up process in the following docu-
mentation:
References: /IDsl/, Commissioning Manual CNC: NCK, PLC,
drives, SINUMERIK 840D sl,
/IHE/, Commissioning Manual CNC: Basic software and
HMI Embedded, SINUMERIK 840D sl,
IM2 Commissioning HMI Embedded,
/IAM/, Commissioning Manual CNC: Basic software and
HMI Advanced, SINUMERIK 840D sl/840D/840Di sl/810D
IM4 Commissioning HMI Advanced
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4.2 Initial start–up
4-20 ©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition
Configure the PLC
Load the basic program
Configure the drives
Configure the NCK
machine
Load the PLC
user project
NCK
functions
General
machine data
Cycles GUDs,
macros
Channel–specific
machine data
Axis
machine data
Display
machine data
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
1
2
NCU:
HMI Embedded/
ShopMill
PCU 50.3:
HMI Advanced/
ShopMill
HMI sl
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
Fig. 4-1 General sequence of initial startup
(1) The first step in the startup sequence is to configure the control system, i.e.
to set up communication between all involved components. PLC, drive and
NCK are commissioned
References: /IDsl/, Commissioning Manual CNC: NCK, PLC,
drives, SINUMERIK 840D sl
(2) In a second step, the individual functions are started in several runs. The
startup sequence for these functions is described in the following sections.
General sequence
of initial startup
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