Siemens Sinumerik 840d sl Parts list manual

SINUMERIK SINUMERIK 840D sl/SINUMERIK 828D Extended Functions

Preface

A4: Digital and analog

NCK I/Os

B3: Several operator panels

connected to several NCUs,

distributed systems -

only 840D sl

B4: Operation via PG/PC -

only 840D sl

H1: Manual travel and

handwheel travel

K3: Compensation

K5: Mode groups, channels,

axis interchange

M1: Kinematic

transformation

M5: Measuring

N3: Software cams, position

switching cycles -

only 40D sl

N4: Punching and nibbling -

only 840D sl

P2: Positioning axes

P5: Oscillation - only 840D sl

R2: Rotary axes

S3: Synchronous spindle

S7: Memory configuration

T1: Indexing axes

W3: Tool change

W4: Grinding-specific tool

offset and monitoring

functions - only 840D sl

Z2: NC/PLC interface signals

Appendix

SINUMERIK

SINUMERIK 840D sl/

SINUMERIK 828D

Extended Functions

Function Manual

09/2009

6FC5397-1BP20-0BA0

Valid for

Control System

SINUMERIK 840D sl/840DE sl

SINUMERIK 828D

Software Version

NCU system software for 840D sl/840DE sl 2.6

NCU system software for 828D 2.6

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation for the specific task, in particular its warning notices and

safety instructions. Qualified personnel are those who, based on their training and experience, are capable of

identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

Order number: 6FC5397-1BP20-0BA0

Ⓟ 10/2009

Technical data subject to change

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 3

Preface

SINUMERIK® Documentation

The SINUMERIK documentation is organized in three parts:

● General documentation

● User documentation

● Manufacturer/service documentation

Information on the following topics is available at

http://www.siemens.com/motioncontrol/docu:

● Ordering documentation

Here you can find an up-to-date overview of publications.

● Downloading documentation

Links to more information for downloading files from Service & Support.

● Researching documentation online

Information on DOConCD and direct access to the publications in DOConWEB.

● Compiling individual documentation on the basis of Siemens contents with the My

Documentation Manager (MDM), refer to http://www.siemens.com/mdm.

My Documentation Manager provides you with a range of features for generating your

own machine documentation.

● Training and FAQs

Information on our range of training courses and FAQs (frequently asked questions) is

available via the page navigation.

Target group

This publication is intended for:

● Project engineers

● Technologists (from machine manufacturers)

● System startup engineers (Systems/Machines)

● Programmers

Benefits

The function manual describes the functions so that the target group knows them and can

select them. It provides the target group with the information required to implement the

functions.

Preface

Extended Functions

4 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

Standard version

This documentation only describes the functionality of the standard version. Extensions or

changes made by the machine tool manufacturer are documented by the machine tool

manufacturer.

Other functions not described in this documentation might be executable in the control. This

does not, however, represent an obligation to supply such functions with a new control or

when servicing.

Further, for the sake of simplicity, this documentation does not contain all detailed

information about all types of the product and cannot cover every conceivable case of

installation, operation or maintenance.

Installation

Structure of this Function Manual:

● Inner title (page 3) with the title of the Function Manual, the SINUMERIK controls as well

as the software and the version for which this version of the Function Manual is

applicable and the overview of the individual functional descriptions.

● Description of the functions in alphabetical order (e.g. A2, A3, B1 etc.)

● Appendix with:

– List of abbreviations

– Fax template for feedback for documentation

– Overview

● Index of terms

Note

For detailed descriptions of data and alarm see:

•Machine and setting data:

Detailed description of machine data (only electronically on DOConCD or

DOConWEB)

•NC/PLC interface signals:

Function Manual Basic Functions; NC/PLC Interface Signals (Z1)

Function Manual Basic Functions; NC/PLC Interface Signals (Z2)

Function Manual Special Functions; NC/PLC Interface Signals (Z3)

•Alarms:

Diagnostics Manual

Preface

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 5

Notation of system data

The following notation is applicable for system data in this documentation:

Signal/Data Notation Example

NC/PLC interface

signals

... NC/PLC interface signal:

<signal address> (<signal name>)

When the new gear step is engaged, the following NC/PLC

interface signals are set by the PLC program:

DB31, ... DBX16.0-2 (actual gear stage A to C)

DB31, ... DBX16.3 (gear is changed)

Machine data ... machine data:

<Type><Number> <Complete

Designator> (<Meaning>)

Master spindle is the spindle stored in the machine data:

MD20090 $MC_SPIND_DEF_MASTER_SPIND (Position of

deletion of the master spindle in the channel).

Setting Data ... Setting data:

<Type><Number> <Complete

Designator> (<Meaning>)

The logical master spindle is contained in the setting data:

SD42800 $SC_SPIND_ASSIGN_TAB[0] (Spindle number

converter)

Note

Signal address

The description of functions include as <signal address> of an NC/PLC interface signal, only

the address valid for SINUMERIK 840D sl. The signal address for SINUMERIK 828D should

be taken from the data lists "Signals to/from ..." at the end of the particular description of

functions.

Quantity structure

Explanations concerning the NC/PLC interface are based on the absolute maximum number

of sequential components:

● Mode groups (DB11)

● Channels (DB21, etc.)

● Axes/spindles (DB31, etc.)

Preface

Extended Functions

6 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

Data types

The following elementary data types are used in the control system:

Type Meaning Value range

INT Signed integers -2147483648 ... +2147483647

REAL Figures with decimal point acc. to IEEE ±(2.2*10-308 … 1.8*10+308)

BOOL Truth values TRUE (1) and FALSE (0) 1, 0

CHAR ASCII characters Corresponding to code 0 to 255

STRING Character string, number of characters in [...] Maximum of 200 characters (no special

characters)

AXIS Axis names only All axis identifiers in the channel

FRAME Geometrical parameters for moving, rotating, scaling, and

mirroring

Arrays can only be formed from similar elementary data types. Up to 3-dimensional arrays are possible.

Technical Support

If you have any questions, please contact our hotline:

Europe/Africa

Phone +49 180 5050 - 222

Fax +49 180 5050 - 223

€0.14/min. from German landlines, cell phone prices may differ

Internet http://www.siemens.de/automation/support-request

Americas

Phone +1 423 262 2522

Fax +1 423 262 2200

E-mail mailto:[email protected]

Asia/Pacific

Phone +86 1064 757575

Fax +86 1064 747474

E-mail mailto:support.asia.automatio[email protected]

Preface

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 7

Note

You will find telephone numbers for other countries for technical support on the Internet:

http://www.automation.siemens.com/partner

Questions about the manual

If you have any queries (suggestions, corrections) in relation to this documentation, please

send a fax or e-mail to the following address:

Fax: +49 9131- 98 2176

Email: mailto:[email protected]m

A fax form is available in the appendix of this document.

SINUMERIK Internet address

http://www.siemens.com/sinumerik

SINUMERIK 828D system performance (region)

PPU 260 / 261 PPU 280 / 281

T M T M

System performance

Basic quantity of axes/spindles 3 4 3 4

Max. number of axes/spindles 6 6 8 6

Max. number of interpolating axes 4 4 4 4

Max. number of channels/mode groups 1/1 1/1 1/1 1/1

Min. block change time ∼ 6 ms ∼ 2 ms ∼ 6 ms ∼ 1 ms

Speed/current control cycle 125 µs 125 µs 125 µs 125 µs

CNC user memory (buffered) 3 MB 3 MB 5 MB 5 MB

CNC functions

Tool Management ● ● ● ●

Number of tools/cutting edges 128/256 128/256 256/512 256/512

Safety Integrated: Safe Torque Off, Safe Brake Control ● ● ● ●

Safety Integrated: Safe velocity ○ ○ ○ ○

Max. number of ASUBs (permanently set) 2 2 2 2

TRANSMIT/TRACYL ○ ○ ○ ○

Inclined Y axis - - ○ -

Synchronous spindle for counterspindle - - ○ -

Synchronous spindle for polygon machining ○ - ○ -

Gantry ○ ○ ○ ○

Temperature compensation ● ● ● ●

Preface

Extended Functions

8 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

PPU 260 / 261 PPU 280 / 281

T M T M

HMI, CNC programming

ShopMill/ShopTurn HMI functions ● ● ● ●

DIN/ISO programming with programGUIDE ● ● ● ●

Online ISO dialect interpreter ● ● ● ●

ShopMill/ShopTurn machining step programming ○ ○ ○ ○

Measuring cycles ○ ○ ○ ○

Simulation in surface display ● ● ● ●

Simulation in 3D display ○ ○ ○ ○

PLC

SIMATIC S7-200 (integrated) ● ● ● ●

Basic I/O modules:

PP 72/48D PN

PP 72/48D 2/2A PN (being prepared)

○ ○ ○ ○

PLC cycle time 6 ms 6 ms 6 ms 6 ms

Max. number of PLC operations 24000 24000 24000 24000

Servo-synchronous high-speed PLC task ● ● ● ●

Reaction time to process interrupts (terminal to terminal) 7.5 ms 7.5 ms 4.5 ms 4.5 ms

Max. number of digital inputs/outputs 288/192 288/192 360/240 360/240

Max. number of analog inputs/outputs 8/8 8/8 10/10 10/10

Commissioning functions

Service Planner (maintenance scheduler) ● ● ● ●

Easy Extend (for managing machine units) ● ● ● ●

Easy Archive (data archiving) ● ● ● ●

T Turning

M Milling

● Standard (basic scope)

○ CNC option

- Not available

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 9

Contents

Preface ...................................................................................................................................................... 3

1 A4: Digital and analog NCK I/Os.............................................................................................................. 27

1.1 Brief description ...........................................................................................................................27

1.2 NCK I/O via PLC ..........................................................................................................................28

1.2.1 General functionality ....................................................................................................................28

1.2.2 NCK digital inputs/outputs............................................................................................................35

1.2.2.1 NCK digital inputs ........................................................................................................................35

1.2.2.2 NCK digital outputs ......................................................................................................................37

1.2.3 Connection and logic operations of fast NCK inputs/outputs ......................................................41

1.2.4 NCK analog inputs/outputs ..........................................................................................................43

1.2.4.1 NCK analog inputs .......................................................................................................................43

1.2.4.2 NCK analog outputs.....................................................................................................................45

1.2.5 Direct PLC I/Os, addressable from the NC..................................................................................49

1.2.6 Analog-value representation of the NCK analog input/output values..........................................52

1.2.7 Comparator inputs .......................................................................................................................54

1.3 NCK I/O via PROFIBUS - only 840D sl .......................................................................................58

1.3.1 Functionality.................................................................................................................................58

1.3.2 Parameter assignment.................................................................................................................59

1.3.3 Programming................................................................................................................................61

1.3.3.1 Communication via part programs/synchronous actions.............................................................61

1.3.3.2 Communication via compile cycles..............................................................................................64

1.4 Constraints...................................................................................................................................66

1.4.1 NCK I/O via PLC ..........................................................................................................................66

1.4.2 NCK I/O via PROFIBUS - only 840D sl .......................................................................................67

1.5 Examples .....................................................................................................................................68

1.5.1 NCK I/O via PLC ..........................................................................................................................68

1.5.1.1 Writing to PLC-I/Os ......................................................................................................................68

1.5.1.2 Reading from PLC-I/Os................................................................................................................69

1.5.2 NCK I/O via PROFIBUS - only 840D sl .......................................................................................70

1.5.2.1 PROFIBUS-I/O in write direction..................................................................................................70

1.5.2.2 PROFIBUS-I/O in read direction..................................................................................................71

1.5.2.3 Query of the RangeIndex in case of "PROFIBUS-I/O in write direction".....................................73

1.6 Data lists ......................................................................................................................................75

1.6.1 Machine data................................................................................................................................75

1.6.1.1 General machine data..................................................................................................................75

1.6.1.2 Channel-specific machine data....................................................................................................76

1.6.2 Setting data..................................................................................................................................76

1.6.2.1 General setting data.....................................................................................................................76

1.6.3 Signals .........................................................................................................................................76

1.6.3.1 Signals to NC ...............................................................................................................................76

1.6.3.2 Signals from NC...........................................................................................................................77

2 B3: Several operator panels connected to several NCUs, distributed systems - only 840D sl ................. 79

2.1 Brief description ...........................................................................................................................79

2.1.1 Topology of distributed system configurations.............................................................................79

Contents

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10 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

2.1.2 Several operator panels and NCUs with control unit management (option)............................... 84

2.1.2.1 General information..................................................................................................................... 84

2.1.2.2 System features .......................................................................................................................... 85

2.1.2.3 Hardware..................................................................................................................................... 86

2.1.2.4 Functions..................................................................................................................................... 88

2.1.2.5 Configurability ............................................................................................................................. 89

2.1.3 Several operator panel fronts and NCUs, standard functionality................................................ 90

2.1.3.1 System features .......................................................................................................................... 90

2.1.3.2 Functions..................................................................................................................................... 91

2.1.3.3 Configurability ............................................................................................................................. 93

2.1.3.4 MPI/OPI network rules ................................................................................................................ 97

2.1.4 NCU link ...................................................................................................................................... 98

2.1.4.1 General information..................................................................................................................... 98

2.1.4.2 Types of distributed machines .................................................................................................... 99

2.1.4.3 Link axes ................................................................................................................................... 101

2.1.4.4 Flexible configuration ................................................................................................................ 102

2.1.4.5 User communication across the NCUs..................................................................................... 103

2.1.4.6 Lead link axes ........................................................................................................................... 104

2.1.4.7 NCU link with different interpolation cycles............................................................................... 104

2.2 Several operator panel fronts and NCUs with control unit management option....................... 107

2.2.1 Hardware structure.................................................................................................................... 107

2.2.2 Properties.................................................................................................................................. 107

2.2.3 Configuration file NETNAMES.INI ............................................................................................ 109

2.2.4 Structure of the configuration file .............................................................................................. 109

2.2.5 Creating and using the configuration file................................................................................... 114

2.2.6 Power up ................................................................................................................................... 115

2.2.7 HMI switchover.......................................................................................................................... 118

2.2.8 Suppression .............................................................................................................................. 118

2.2.9 Connection and switchover conditions...................................................................................... 120

2.2.10 Implementation of control unit switchover................................................................................. 121

2.2.11 Operator interface ..................................................................................................................... 121

2.2.12 Operating mode switchover ...................................................................................................... 122

2.2.13 MCP switchover ........................................................................................................................ 124

2.2.14 PLC program "Control Unit Switchover" ................................................................................... 125

2.3 Several operator panel fronts and NCUs, standard functionality.............................................. 130

2.3.1 Configurations ........................................................................................................................... 131

2.3.2 Switchover of connection to another NCU................................................................................ 135

2.3.3 Creating and using the configuration file................................................................................... 135

2.3.4 Power up ................................................................................................................................... 136

2.3.5 NCU replacement...................................................................................................................... 137

2.4 Restrictions for switchover of operator components................................................................. 138

2.5 NCU link .................................................................................................................................... 139

2.5.1 Introduction ............................................................................................................................... 139

2.5.2 Technological description.......................................................................................................... 140

2.6 Link axes ................................................................................................................................... 142

2.6.1 Configuration of link axes and container axes .......................................................................... 144

2.6.2 Axis data and signals ................................................................................................................ 148

2.6.3 Output of predefined auxiliary functions in the case of an NCU link......................................... 151

2.6.4 Supplementary conditions for link axes .................................................................................... 152

2.6.5 Programming with channel and machine axis identifiers.......................................................... 153

2.6.6 Flexible configuration ................................................................................................................ 154

2.7 Axis container............................................................................................................................ 155

Contents

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 11

2.7.1 System variables for axis containers .........................................................................................161

2.7.2 Machining with axis container (schematic) ................................................................................163

2.7.3 Axis container behavior after Power ON....................................................................................164

2.7.4 Axis container response to mode switchover ............................................................................164

2.7.5 Axis container behavior in relation to ASUBs ............................................................................164

2.7.6 Axis container response to RESET ...........................................................................................164

2.7.7 Axis container response to block searches ...............................................................................164

2.7.8 Supplementary conditions for axis container rotations ..............................................................164

2.8 Link communication ...................................................................................................................168

2.8.1 Link variables .............................................................................................................................168

2.8.2 Reading drive data via link variables .........................................................................................172

2.9 Configuration of a link grouping .................................................................................................174

2.10 Communication in link grouping.................................................................................................177

2.11 Lead link axis .............................................................................................................................182

2.11.1 Programming a lead link axis.....................................................................................................186

2.12 NCU link with different interpolation cycles................................................................................187

2.12.1 Diagram of general solution.......................................................................................................189

2.12.2 Different position control cycles .................................................................................................192

2.12.3 Supplementary conditions..........................................................................................................194

2.12.4 Activating NCU links with different interpolation cycles .............................................................195

2.12.5 Different IPO cycles, behavior at power ON, RESET, etc. ........................................................195

2.12.6 System variable with different interpolation cycles ....................................................................195

2.13 Link grouping system of units ....................................................................................................196

2.14 Supplementary conditions..........................................................................................................197

2.14.1 Several operator panels and NCUs with control unit management option................................197

2.14.2 Several operator panel fronts and NCUs, standard functionality...............................................197

2.14.3 Link axes....................................................................................................................................198

2.14.4 Axis container.............................................................................................................................198

2.14.5 Lead link axis .............................................................................................................................198

2.14.6 NCU link with different interpolation cycles................................................................................199

2.15 Examples ...................................................................................................................................199

2.15.1 Configuration file NETNAMES.INI with control unit management option ..................................199

2.15.2 User-specific reconfiguring of PLC program control unit switchover.........................................202

2.15.2.1 Description of operational sequences (overview)......................................................................202

2.15.2.2 Description of operational sequences (details)..........................................................................203

2.15.2.3 Defined logical functions/defines ...............................................................................................213

2.15.2.4 Graphical representation of function sequences .......................................................................213

2.15.3 Configuration file NETNAMES.INI, standard functionality .........................................................221

2.15.3.1 Two operator panel fronts and one NCU ...................................................................................221

2.15.3.2 One operator panel front and three NCUs.................................................................................221

2.15.4 Quick M:N commissioning based on examples.........................................................................223

2.15.4.1 Example 1 ..................................................................................................................................223

2.15.4.2 Example 2 ..................................................................................................................................226

2.15.4.3 Example 3 ..................................................................................................................................232

2.15.4.4 Description of FB9 .....................................................................................................................236

2.15.4.5 Example of calling FB9 ..............................................................................................................238

2.15.4.6 Example of override switchover.................................................................................................240

2.15.4.7 Switchover between MCP and HT6...........................................................................................241

2.15.4.8 General Information ...................................................................................................................242

2.15.5 Link axis .....................................................................................................................................244

2.15.6 Axis container coordination........................................................................................................245

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12 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

2.15.6.1 Axis container rotation without a part program wait.................................................................. 245

2.15.6.2 Axis container rotation with an implicit part program wait......................................................... 246

2.15.6.3 Axis container rotation by one channel only (e.g. during power up)......................................... 246

2.15.7 Evaluating axis container system variables .............................................................................. 246

2.15.7.1 Conditional branch .................................................................................................................... 246

2.15.7.2 Static synchronized action with $AN_AXCTSWA ..................................................................... 246

2.15.7.3 Wait for certain completion of axis container rotation ............................................................... 247

2.15.8 Configuration of a multi-spindle turning machine...................................................................... 248

2.15.9 Lead link axis ............................................................................................................................ 257

2.15.9.1 Configuration............................................................................................................................. 257

2.15.9.2 Programming............................................................................................................................. 259

2.15.10 NCU link with different interpolation cycles............................................................................... 260

2.15.10.1 Example of eccentric turning..................................................................................................... 260

2.16 Data lists.................................................................................................................................... 262

2.16.1 Machine data............................................................................................................................. 262

2.16.1.1 General machine data............................................................................................................... 262

2.16.1.2 Channel-specific machine data................................................................................................. 262

2.16.1.3 Axis/spindle-specific machine data ........................................................................................... 263

2.16.2 Setting data ............................................................................................................................... 263

2.16.2.1 General setting data.................................................................................................................. 263

2.16.2.2 Axis/spindle-specific setting data .............................................................................................. 263

2.16.3 Signals....................................................................................................................................... 263

2.16.3.1 Signals from NC ........................................................................................................................ 263

2.16.3.2 Signals from HMI/PLC............................................................................................................... 264

2.16.3.3 General online interface............................................................................................................ 264

2.16.3.4 Signals from axis/spindle .......................................................................................................... 266

3 B4: Operation via PG/PC - only 840D sl ................................................................................................ 267

3.1 Brief description ........................................................................................................................ 267

3.2 Software installation.................................................................................................................. 269

3.2.1 System requirements ................................................................................................................ 269

3.2.2 Installation ................................................................................................................................. 270

3.2.3 Supplementary software conditions.......................................................................................... 275

3.2.4 Start program ............................................................................................................................ 275

3.2.5 Close program........................................................................................................................... 276

3.3 Operation via PG/PC................................................................................................................. 277

3.3.1 General operation ..................................................................................................................... 277

3.3.2 Additional information................................................................................................................ 279

3.3.3 Operation of operator panel fronts ............................................................................................ 280

3.4 Simulation of part programs...................................................................................................... 281

3.5 Marginal conditions ................................................................................................................... 281

3.6 Data lists.................................................................................................................................... 281

4 H1: Manual travel and handwheel travel................................................................................................ 283

4.1 Brief description ........................................................................................................................ 283

4.1.1 Overview ................................................................................................................................... 283

4.1.2 General characteristics of manual travel in JOG ...................................................................... 284

4.1.3 Control of manual-travel functions via PLC interface................................................................ 287

4.1.4 Control-system response to power ON, mode change, RESET, block search, REPOS.......... 288

4.2 Continuous travel ...................................................................................................................... 289

4.2.1 General functionality ................................................................................................................. 289

4.2.2 Distinction between inching mode continuous mode................................................................ 289

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4.2.3 Special features of continuous travel.........................................................................................291

4.3 Incremental travel (INC).............................................................................................................292

4.3.1 General functionality ..................................................................................................................292

4.3.2 Distinction between inching mode and continuous mode..........................................................292

4.3.3 Special features of incremental travel........................................................................................294

4.4 Handwheel travel in JOG...........................................................................................................295

4.4.1 General functionality ..................................................................................................................295

4.4.2 Travel request ............................................................................................................................299

4.4.3 Double use of the handwheel ....................................................................................................303

4.5 Handwheel override in automatic mode ....................................................................................305

4.5.1 General functionality ..................................................................................................................305

4.5.2 Programming and activating handwheel override......................................................................309

4.5.3 Special features of handwheel override in automatic mode......................................................311

4.6 Contour handwheel/path input using handwheel (option) .........................................................312

4.7 DRF offset..................................................................................................................................315

4.8 Start-up: Handwheels ................................................................................................................318

4.8.1 General information ...................................................................................................................318

4.8.2 Connection via PPU - only 828D ...............................................................................................319

4.8.3 Connected via PROFIBUS - only 840D sl .................................................................................320

4.8.4 Connected via Ethernet - only 840D sl ......................................................................................322

4.9 Special features of manual travel ..............................................................................................326

4.9.1 Geometry-axis manual travel.....................................................................................................326

4.9.2 Special features of spindle manual travel..................................................................................327

4.9.3 Monitoring functions...................................................................................................................328

4.9.4 Other ..........................................................................................................................................330

4.10 Approaching a fixed point in JOG ..............................................................................................331

4.10.1 Introduction ................................................................................................................................331

4.10.2 Functionality...............................................................................................................................332

4.10.3 Parameter setting.......................................................................................................................334

4.10.4 Programming..............................................................................................................................335

4.10.5 Supplementary conditions..........................................................................................................335

4.10.6 Application example...................................................................................................................336

4.11 Data lists ....................................................................................................................................337

4.11.1 Machine data..............................................................................................................................337

4.11.1.1 General machine data................................................................................................................337

4.11.1.2 Channel-specific machine data..................................................................................................337

4.11.1.3 Axis/spindle-specific machine data............................................................................................338

4.11.2 Setting data................................................................................................................................338

4.11.2.1 General setting data...................................................................................................................338

4.11.3 Signals .......................................................................................................................................339

4.11.3.1 Signals from NC.........................................................................................................................339

4.11.3.2 Signals to mode group ...............................................................................................................339

4.11.3.3 Signals from mode group...........................................................................................................339

4.11.3.4 Signals to channel......................................................................................................................339

4.11.3.5 Signals from channel .................................................................................................................340

4.11.3.6 Signals to axis/spindle ...............................................................................................................340

4.11.3.7 Signals from axis/spindle ...........................................................................................................341

5 K3: Compensation ................................................................................................................................. 343

5.1 Introduction ................................................................................................................................343

Contents

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14 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

5.2 Temperature compensation ...................................................................................................... 345

5.2.1 Description of functions............................................................................................................. 345

5.2.2 Commissioning.......................................................................................................................... 348

5.2.2.1 Temperature-dependent parameters ........................................................................................ 348

5.2.2.2 Temperature compensation type and activation....................................................................... 348

5.2.2.3 Maximum compensation value per IPO clock cycle ................................................................. 349

5.2.3 Example .................................................................................................................................... 349

5.2.3.1 Commissioning the temperature compensation for the Z axis of a lathe.................................. 349

5.3 Backlash compensation ............................................................................................................ 352

5.3.1 Description of functions............................................................................................................. 352

5.3.2 Commissioning.......................................................................................................................... 353

5.3.2.1 Backlash.................................................................................................................................... 353

5.3.2.2 Weighting factor for backlash.................................................................................................... 354

5.3.2.3 Applying the backlash compensation step-by-step................................................................... 354

5.4 Interpolatory compensation....................................................................................................... 355

5.4.1 General properties .................................................................................................................... 355

5.4.2 Compensation of leadscrew errors and measuring system errors ........................................... 358

5.4.2.1 Description of functions............................................................................................................. 358

5.4.2.2 Commissioning.......................................................................................................................... 360

5.4.2.3 Example .................................................................................................................................... 363

5.4.3 Compensation of sag and angularity errors.............................................................................. 364

5.4.3.1 Description of functions............................................................................................................. 364

5.4.3.2 Commissioning.......................................................................................................................... 368

5.4.3.3 Examples................................................................................................................................... 372

5.4.4 Direction-dependent leadscrew error compensation ................................................................ 381

5.4.4.1 Description of functions............................................................................................................. 381

5.4.4.2 Commissioning.......................................................................................................................... 382

5.4.4.3 Example .................................................................................................................................... 386

5.4.5 Extension of the sag compensation with NCU link - only 840D sl ............................................ 389

5.4.6 Special features of interpolatory compensation........................................................................ 397

5.5 Dynamic feedforward control (following error compensation)................................................... 399

5.5.1 General properties .................................................................................................................... 399

5.5.2 Speed feedforward control........................................................................................................ 401

5.5.3 Torque feedforward control - only 840D sl (option) .................................................................. 403

5.5.4 Dynamic response adaptation .................................................................................................. 405

5.5.5 Forward feed control for command- and PLC axes .................................................................. 406

5.5.6 Secondary conditions................................................................................................................ 408

5.6 Friction compensation (quadrant error compensation) ............................................................. 409

5.6.1 General properties .................................................................................................................... 409

5.6.2 Conventional friction compensation .......................................................................................... 410

5.6.2.1 Conventional friction compensation .......................................................................................... 410

5.6.2.2 Commissioning of conventional friction compensation ............................................................. 412

5.6.3 Quadrant error compensation using neural networks - only 840D sl........................................ 421

5.6.3.1 Fundamentals ........................................................................................................................... 421

5.6.3.2 Parameterization of neural QEC ............................................................................................... 423

5.6.3.3 Learning the neural network...................................................................................................... 429

5.6.3.4 Commissioning of neural QEC.................................................................................................. 434

5.6.3.5 Further optimization and intervention options........................................................................... 437

5.6.3.6 Quick commissioning ................................................................................................................ 443

5.7 Circularity test ........................................................................................................................... 446

5.8 Measures for hanging (suspended axes).................................................................................. 451

5.8.1 Electronic counterweight........................................................................................................... 451

Contents

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 15

5.8.2 Reboot delay..............................................................................................................................452

5.9 Data lists ....................................................................................................................................455

5.9.1 Machine data..............................................................................................................................455

5.9.1.1 General machine data................................................................................................................455

5.9.1.2 Channel-specific machine data..................................................................................................455

5.9.1.3 Axis/Spindle-specific machine data ...........................................................................................455

5.9.2 Setting data................................................................................................................................456

5.9.2.1 General setting data...................................................................................................................456

5.9.2.2 Axis/spindle-specific setting data...............................................................................................457

5.9.3 Signals .......................................................................................................................................457

5.9.3.1 Signals from NC.........................................................................................................................457

5.9.3.2 Signals from mode group...........................................................................................................457

5.9.3.3 Signals from channel .................................................................................................................457

5.9.3.4 Signals from axis/spindle ...........................................................................................................457

6 K5: Mode groups, channels, axis interchange ....................................................................................... 459

6.1 Brief description .........................................................................................................................459

6.2 Mode groups - only 840D sl.......................................................................................................461

6.3 Channels - only 840D sl.............................................................................................................462

6.3.1 Channel synchronization (program coordination)......................................................................462

6.3.2 Conditional wait in continuous path mode WAITMC .................................................................465

6.4 Axis/spindle replacement ...........................................................................................................470

6.4.1 Introduction ................................................................................................................................470

6.4.2 Example of an axis replacement................................................................................................472

6.4.3 Axis replacement options...........................................................................................................473

6.4.4 Replacement behavior NC program ..........................................................................................475

6.4.5 Axis transfer to neutral state (release).......................................................................................476

6.4.6 Transferring axis or spindle in the part program........................................................................477

6.4.7 Automatic axis replacement.......................................................................................................478

6.4.8 Axis replacement via PLC..........................................................................................................480

6.4.9 Set axis replacement behavior variable.....................................................................................483

6.4.10 Axis replacement via axis container rotation .............................................................................484

6.4.11 Axis replacement with and without preprocessing stop.............................................................485

6.4.12 Exclusively PLC-controlled axis and permanently-assigned PLC axis......................................486

6.4.13 Geometry axis in rotated frame and axis replacement ..............................................................488

6.4.14 Axis replacement from synchronized actions ............................................................................489

6.5 Marginal conditions ....................................................................................................................491

6.6 Data lists ....................................................................................................................................493

6.6.1 Machine data..............................................................................................................................493

6.6.1.1 General machine data................................................................................................................493

6.6.1.2 Channel-specific machine data..................................................................................................493

6.6.1.3 Axis/spindle-specific machine data............................................................................................495

6.6.2 Setting data................................................................................................................................496

6.6.2.1 Channel-specific setting data.....................................................................................................496

6.6.3 Signals .......................................................................................................................................496

6.6.3.1 Signals to/from mode group.......................................................................................................496

6.6.3.2 Signals to/from channel .............................................................................................................496

7 M1: Kinematic transformation ................................................................................................................ 497

7.1 Brief description .........................................................................................................................497

7.1.1 TRANSMIT (option) ...................................................................................................................497

7.1.2 TRACYL (option)........................................................................................................................498

Contents

Extended Functions

16 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

7.1.3 TRAANG (option) ...................................................................................................................... 500

7.1.4 Chained transformations........................................................................................................... 500

7.1.5 Activating transformation machine data via parts program/softkey .......................................... 501

7.2 TRANSMIT (option)................................................................................................................... 502

7.2.1 Preconditions for TRANSMIT.................................................................................................... 503

7.2.2 Settings specific to TRANSMIT................................................................................................. 506

7.2.3 Activation of TRANSMIT ........................................................................................................... 510

7.2.4 Deactivation of the TRANSMIT function ................................................................................... 510

7.2.5 Special system reactions with TRANSMIT ............................................................................... 510

7.2.6 Machining options for TRANSMIT ............................................................................................ 514

7.2.7 Working area limitations............................................................................................................ 520

7.2.8 Overlaid motions with TRANSMIT ............................................................................................ 521

7.2.9 Monitoring of rotary axis rotations over 360º ............................................................................ 521

7.2.10 Constraints ................................................................................................................................ 522

7.3 TRACYL (option)....................................................................................................................... 524

7.3.1 Preconditions for TRACYL........................................................................................................ 526

7.3.2 Settings specific to TRACYL..................................................................................................... 530

7.3.3 Activation of TRACYL ............................................................................................................... 534

7.3.4 Deactivation of the TRACYL function ....................................................................................... 535

7.3.5 Special system reactions with TRACYL.................................................................................... 535

7.3.6 Jog............................................................................................................................................. 538

7.4 TRAANG (option) ...................................................................................................................... 539

7.4.1 Preconditions for TRAANG (inclined axis)................................................................................ 540

7.4.2 Settings specific to TRAANG .................................................................................................... 543

7.4.3 Activation of TRAANG............................................................................................................... 546

7.4.4 Deactivation of TRAANG .......................................................................................................... 546

7.4.5 Special system reactions with TRAANG................................................................................... 547

7.4.6 Inclined axis programming (G05, G07) ..................................................................................... 548

7.5 Chained transformations........................................................................................................... 550

7.5.1 Activating chained transformations ........................................................................................... 552

7.5.2 Switching off a chained transformation..................................................................................... 552

7.5.3 Special characteristics of chained transformations................................................................... 552

7.5.4 Persistent transformation .......................................................................................................... 553

7.5.5 Axis positions in the transformation chain................................................................................. 558

7.6 Cartesian PTP travel ................................................................................................................. 561

7.6.1 Programming of position ........................................................................................................... 564

7.6.2 Overlap areas of axis angles..................................................................................................... 565

7.6.3 Examples of ambiguities of position.......................................................................................... 566

7.6.4 Example of ambiguity in rotary axis position............................................................................. 567

7.6.5 PTP/CP switchover in JOG mode............................................................................................. 567

7.7 Cartesian manual travel (optional) ............................................................................................ 568

7.8 Activating transformation machine data via parts program/softkey .......................................... 577

7.8.1 Functionality .............................................................................................................................. 577

7.8.2 Constraints ................................................................................................................................ 578

7.8.3 Control response to power ON, mode change, RESET, block search, REPOS ...................... 579

7.8.4 List of machine data affected .................................................................................................... 580

7.9 Constraints ................................................................................................................................ 583

7.9.1 Chained transformations........................................................................................................... 583

7.10 Examples................................................................................................................................... 583

7.10.1 TRANSMIT................................................................................................................................ 583

7.10.2 TRACYL .................................................................................................................................... 585

Contents

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 17

7.10.3 TRAANG ....................................................................................................................................590

7.10.4 Chained transformations............................................................................................................591

7.10.5 Activating transformation MD via a parts program.....................................................................595

7.10.6 Axis positions in the transformation chain .................................................................................596

7.11 Data lists ....................................................................................................................................599

7.11.1 Machine data..............................................................................................................................599

7.11.1.1 TRANSMIT.................................................................................................................................599

7.11.1.2 TRACYL.....................................................................................................................................600

7.11.1.3 TRAANG ....................................................................................................................................602

7.11.1.4 Chained transformations............................................................................................................603

7.11.1.5 Non transformation-specific machine data ................................................................................603

7.11.2 Signals .......................................................................................................................................603

7.11.2.1 Signals from channel .................................................................................................................603

8 M5: Measuring....................................................................................................................................... 605

8.1 Brief description .........................................................................................................................605

8.2 Hardware requirements .............................................................................................................606

8.2.1 Probes that can be used ............................................................................................................606

8.2.2 Measuring probe connection......................................................................................................608

8.3 Channel-specific measuring.......................................................................................................613

8.3.1 Measuring mode ........................................................................................................................613

8.3.2 Measurement results .................................................................................................................614

8.4 Setting zeros, workpiece measuring and tool measuring..........................................................615

8.4.1 Preset actual value memory and scratching..............................................................................615

8.4.2 Workpiece measuring ................................................................................................................616

8.4.2.1 Input values................................................................................................................................616

8.4.2.2 Measurement selection..............................................................................................................623

8.4.2.3 Output values.............................................................................................................................624

8.4.2.4 Calculation method ....................................................................................................................625

8.4.2.5 Units of measurement and measurement variables for the calculation.....................................628

8.4.2.6 Diagnostics.................................................................................................................................629

8.4.3 Types of workpiece measurement.............................................................................................630

8.4.3.1 Measurement of an edge (measurement type 1, 2, 3) ..............................................................630

8.4.3.2 Measurement of an angle (measurement type 4, 5, 6, 7)..........................................................634

8.4.3.3 Measurement of a hole (measurement type 8)..........................................................................637

8.4.3.4 Measurement of a shaft (measurement type 9).........................................................................640

8.4.3.5 Measurement of a groove (measurement type 12)....................................................................641

8.4.3.6 Measurement of a web (measurement type 13)........................................................................644

8.4.3.7 Measurement of geo axes and special axes (measurement type 14, 15).................................645

8.4.3.8 Measurement of an oblique edge (measurement type 16)........................................................647

8.4.3.9 Measurement of an oblique angle in a plane (measurement type 17) ......................................649

8.4.3.10 Redefine measurement around a WCS reference frame (measurement type 18)....................652

8.4.3.11 Measurement of a 1-, 2- and 3-dimensional setpoint selection (measurement type 19, 20,

21) ..............................................................................................................................................655

8.4.3.12 Measurement of an oblique angle (measurement type 24).......................................................659

8.4.3.13 Measurement of a rectangle (measurement type 25)................................................................663

8.4.3.14 Measurement for saving data management frames (measurement type 26)............................664

8.4.3.15 Measurement for restoring backed-up data management frames (measurement type 27) ......665

8.4.3.16 Measurement for defining an additive rotation for taper turning (measurement type 28)..........666

8.4.4 Tool measuring ..........................................................................................................................667

8.4.5 Types of workpiece measurement.............................................................................................668

8.4.5.1 Measurement of tool lengths (measurement type 10) ...............................................................668

8.4.5.2 Measurement of tool diameter (measurement type 11).............................................................670

8.4.5.3 Measurement of tool lengths with zoom-in function (measurement type 22) ............................671

Contents

Extended Functions

18 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

8.4.5.4 Measuring a tool length with stored or current position (measurement type 23)...................... 672

8.4.5.5 Measurement of a tool length of two tools with orientation....................................................... 673

8.5 Measurement accuracy and functional testing.......................................................................... 685

8.5.1 Measurement accuracy............................................................................................................. 685

8.5.2 Probe functional testing............................................................................................................. 685

8.6 Examples - only 840D sl ........................................................................................................... 686

8.6.1 Measuring mode 1 .................................................................................................................... 686

8.6.2 Measuring mode 2 .................................................................................................................... 687

8.6.3 Continuous measurement......................................................................................................... 687

8.6.3.1 Continous measurement on completion of programmed traversing motion............................. 687

8.6.3.2 Continuous measurements with deletion of distance-to-go ...................................................... 688

8.6.3.3 Continuous measurements modally over several blocks.......................................................... 688

8.6.4 Functional test and repeat accuracy ......................................................................................... 689

8.7 Data lists.................................................................................................................................... 691

8.7.1 Machine data............................................................................................................................. 691

8.7.1.1 General machine data............................................................................................................... 691

8.7.1.2 Channel-specific machine data................................................................................................. 691

8.7.2 System variables....................................................................................................................... 691

9 N3: Software cams, position switching cycles - only 840D sl................................................................. 693

9.1 Brief description ........................................................................................................................ 693

9.2 Cam signals and cam positions ................................................................................................ 694

9.2.1 Generation of cam signals for separate output......................................................................... 694

9.2.2 Generation of cam signals with gated output............................................................................ 698

9.2.3 Cam positions ........................................................................................................................... 702

9.2.4 Lead/delay times (dynamic cam) .............................................................................................. 704

9.3 Output of cam signals ............................................................................................................... 706

9.3.1 Activating................................................................................................................................... 706

9.3.2 Output of cam signals to PLC ................................................................................................... 706

9.3.3 Output of cam signals to NCK I/Os in position control cycle..................................................... 707

9.3.4 Timer-controlled cam signal output........................................................................................... 708

9.3.5 Independent, timer-controlled output of cam signals ................................................................ 710

9.4 Position-time cams.................................................................................................................... 712

9.5 Supplementary conditions......................................................................................................... 714

9.6 Data lists.................................................................................................................................... 715

9.6.1 Machine data............................................................................................................................. 715

9.6.1.1 General machine data............................................................................................................... 715

9.6.2 Setting data ............................................................................................................................... 715

9.6.2.1 General setting data.................................................................................................................. 715

9.6.3 Signals....................................................................................................................................... 716

9.6.3.1 Signals to axis/spindle............................................................................................................... 716

9.6.3.2 Signals from axis/spindle .......................................................................................................... 716

10 N4: Punching and nibbling - only 840D sl .............................................................................................. 717

10.1 Brief description ........................................................................................................................ 717

10.2 Stroke control ............................................................................................................................ 717

10.2.1 General information................................................................................................................... 717

10.2.2 High-speed signals.................................................................................................................... 718

10.2.3 Criteria for stroke initiation ........................................................................................................ 719

10.2.4 Axis start after punching............................................................................................................ 722

Contents

Extended Functions

Function Manual, 09/2009, 6FC5397-1BP20-0BA0 19

10.2.5 PLC signals specific to punching and nibbling...........................................................................723

10.2.6 Punching and nibbling-specific reactions to standard PLC signals ...........................................723

10.2.7 Signal monitoring .......................................................................................................................724

10.3 Activation and deactivation ........................................................................................................725

10.3.1 Language commands ................................................................................................................725

10.3.2 Functional expansions ...............................................................................................................729

10.3.3 Compatibility with earlier systems..............................................................................................733

10.4 Automatic path segmentation ....................................................................................................735

10.4.1 General information ...................................................................................................................735

10.4.2 Operating characteristics with path axes ...................................................................................736

10.4.3 Response in connection with single axes ..................................................................................741

10.5 Rotatable tool.............................................................................................................................746

10.5.1 General information ...................................................................................................................746

10.5.2 Coupled motion of punch and die ..............................................................................................747

10.5.3 Tangential control ......................................................................................................................748

10.6 Protection zones ........................................................................................................................753

10.7 Supplementary conditions..........................................................................................................753

10.8 Examples ...................................................................................................................................754

10.8.1 Examples of defined start of nibbling operation.........................................................................754

10.9 Data lists ....................................................................................................................................760

10.9.1 Machine data..............................................................................................................................760

10.9.1.1 General machine data................................................................................................................760

10.9.1.2 Channel-specific machine data..................................................................................................760

10.9.2 Setting data................................................................................................................................760

10.9.2.1 Channel-specific setting data.....................................................................................................760

10.9.3 Signals .......................................................................................................................................761

10.9.3.1 Signals to channel......................................................................................................................761

10.9.3.2 Signals from channel .................................................................................................................761

10.9.4 Language commands ................................................................................................................761

11 P2: Positioning axes .............................................................................................................................. 763

11.1 Brief description .........................................................................................................................763

11.2 Own channel, positioning axis or concurrent positioning axis ...................................................766

11.2.1 Own channel - only 840D sl.......................................................................................................766

11.2.2 Positioning axis (posAxis)..........................................................................................................767

11.2.3 Concurrent positioning axis........................................................................................................769

11.3 Motion behavior and interpolation functions ..............................................................................771

11.3.1 Path interpolator and axis interpolator .......................................................................................771

11.3.2 Interpolation response of path axis in G0 ..................................................................................771

11.3.3 Autonomous single-axis operations...........................................................................................773

11.3.4 Autonomous single-axis functions with NC-controlled ESR ......................................................781

11.4 Velocity.......................................................................................................................................783

11.5 Programming..............................................................................................................................784

11.5.1 General ......................................................................................................................................784

11.5.2 Revolutional feed rate in external programming........................................................................787

11.6 Block change..............................................................................................................................788

11.6.1 Settable block change time........................................................................................................791

11.6.2 End of motion criterion with block search ..................................................................................798

Contents

Extended Functions

20 Function Manual, 09/2009, 6FC5397-1BP20-0BA0

11.7 Control by the PLC.................................................................................................................... 799

11.7.1 Starting concurrent positioning axes from the PLC .................................................................. 801

11.7.2 PLC-controlled axes.................................................................................................................. 801

11.7.3 Control response of PLC-controlled axes ................................................................................. 803

11.8 Response with special functions............................................................................................... 804

11.8.1 Dry run (DRY RUN)................................................................................................................... 804

11.8.2 Single block............................................................................................................................... 804

11.9 Examples................................................................................................................................... 805

11.9.1 Motion behavior and interpolation functions ............................................................................. 805

11.9.1.1 Traversing path axes without interpolation with G0 .................................................................. 806

11.10 Data lists.................................................................................................................................... 807

11.10.1 Machine data............................................................................................................................. 807

11.10.1.1 Channel-specific machine data................................................................................................. 807

11.10.1.2 Axis/spindle-specific machine data ........................................................................................... 807

11.10.2 Setting data ............................................................................................................................... 807

11.10.2.1 Axis/spindle-specific setting data .............................................................................................. 807

11.10.3 Signals....................................................................................................................................... 807

11.10.3.1 Signals to channel..................................................................................................................... 807

11.10.3.2 Signals from channel................................................................................................................. 808

11.10.3.3 Signals to axis/spindle............................................................................................................... 808

11.10.3.4 Signals from axis/spindle .......................................................................................................... 808

12 P5: Oscillation - only 840D sl................................................................................................................. 809

12.1 Brief description ........................................................................................................................ 809

12.2 Asynchronous oscillation........................................................................................................... 811

12.2.1 Influences on asynchronous oscillation .................................................................................... 812

12.2.2 Asynchronous oscillation under PLC control ............................................................................ 818

12.2.3 Special reactions during asynchronous oscillation ................................................................... 819

12.3 Oscillation controlled by synchronized actions ......................................................................... 822

12.3.1 Infeed at reversal point 1 or 2 ................................................................................................... 825

12.3.2 Infeed in reversal point range.................................................................................................... 826

12.3.3 Infeed at both reversal points.................................................................................................... 827

12.3.4 Stop oscillation movement at the reversal point ....................................................................... 828

12.3.5 Oscillation movement restarting................................................................................................ 829

12.3.6 Do not start partial infeed too early ........................................................................................... 830

12.3.7 Assignment of oscillation and infeed axes OSCILL .................................................................. 831

12.3.8 Definition of infeeds POSP........................................................................................................ 831

12.3.9 External oscillation reversal ...................................................................................................... 832

12.4 Marginal conditions ................................................................................................................... 834

12.5 Examples................................................................................................................................... 834

12.5.1 Example of asynchronous oscillation........................................................................................ 834

12.5.2 Example 1 of oscillation with synchronized actions .................................................................. 835

12.5.3 Example 2 of oscillation with synchronized actions .................................................................. 838

12.5.4 Examples for starting position................................................................................................... 840

12.5.4.1 Define starting position via language command ....................................................................... 840

12.5.4.2 Start oscillation via setting data ................................................................................................ 840

12.5.4.3 Non-modal oscillation (starting position = reversal point 1) ...................................................... 841

12.5.5 Example of external oscillation reversal.................................................................................... 843

12.5.5.1 Change reversal position via synchronized action with "external oscillation reversal"............. 843

12.6 Data lists.................................................................................................................................... 844

12.6.1 Machine data............................................................................................................................. 844

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