Siemens ACVATIX VPF53 Series User manual

CE1N4316en
2018-04-18 Building Technologies
4
316
ACVATIX™
Combi valves PN 25 with
flanged connections VPF53..
Pressure Independent Combi Valves
∂With integrated pressure differential controller
∂Valve body made of nodular cast iron GJS-400-15
∂DN 50 - 150
∂Volumetric flow 15 to 195 m3/h nominal, with presetting
∂Equipped with pressure test points P/T
∂Can be equipped with SAX..P.., SAV..P.. or SQV..P.. electromotoric actuators
Use
∂For use in heating, ventilating and air conditioning systems, district heating, as a
control valve.
∂For closed circuits.

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
Type summary
H
100
min
V
%
100
V
%∆p
min
Product number Stock number DN [mm] [m3/h] [m3/h] [kPa]
Standard flow rate VPF53.50F16 S55266-V112 50
20
2.3 15
See
page
6 + 7
VPF53.65F24 S55266-V114 65 4.4 25
VPF53.80F35 S55266-V116 80 5.3 34
VPF53. 100F70 S55266-V118 100 40 12.1 68
VPF53. 125F110 S55266-V120 125 18.5 110
VPF53. 150F160 S55266-V122 150 43 25.6 148
High flow rate VPF53.50F25 S55266-V113 50
20
4.3 25
See
page
6 + 7
VPF53.65F35 S55266-V115 65 6 35
VPF53.80F45 S55266-V117 80 7 43
VPF53. 100F90 S55266-V119 100 40 14.8 90
VPF53. 125F135 S55266-V121 125 23 135
VPF53. 150F200 S55266-V123 150 43 32 195
DN = nominal size
H100 = nominal stroke
100
V
%= volumetric flow through fully open valve (H100)
min
V
%= smallest presettable volumetric flow through fully open valve (H100)
∆pmin = minimum differential pressure required across the valve’s control path, so that the difference
pressure regulator works reliably
Ordering
Combi valves, actuators and accessories are packed and supplied separately.
The valves are supplied without counter-flanges and without flange gaskets.
See page 13
Example: Product number Stock number Designation
VPF53.65F24 S55266-V114 Combi valve PN 25 with flanged connections
Delivery
Revision numbers

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
Equipment combinations
Valves Actuators
SAX..P.. SQV..P.. SAV..P..
DN H
100
Χp
max
Χp
s
Χp
max
Χp
s
Χp
max
Χp
s
[mm] [kPa] [kPa] [kPa] [kPa] [kPa] [kPa]
Standard
flow rate
VPF53.50F16 50
20
600 600 600 600 - -
VPF53.65F24 65 600 600 600 600 - -
VPF53.80F35 80 600 600 600 600 - -
VPF53. 100F70 100 40 - - 600 600 600 600
VPF53. 125F110 125 - - 600 600 600 600
VPF53. 150F160 150 43 - - 600 600 600 600
High flow
rate
VPF53.50F25 50
20
600 600 600 600 - -
VPF53.65F35 65 600 600 600 600 - -
VPF53.80F45 80 600 600 600 600 - -
VPF53. 100F90 100 40 - - 600 600 600 600
VPF53. 125F135 125 - - 600 600 600 600
VPF53. 150F200 150 43 - - 600 600 600 600
H100 = nominal stroke
∆pmax = maximum permissible differential pressure across the valve’s control path, valid for the entire
actuating range of the motorized valve
∆ps= maximum permissible differential pressure at which the motorized Combi valve will close
securely against the pressure (close off pressure
Type Stock no. Stroke Pos.
force Operating voltage Positioning signal
Spring
return
time
Spring return
direction Pos. time LED Manual adjuster Extra functions
SAX31P03
S55150-A118
20 mm 500 N
AC 230 V 3-position
- - 30 s
-
Push and
fix
1)
SAX61P03 S55150-A114
AC/DC 24 V
DC 0…10 V
DC 4…20 mA
0…1000 Ω
Ο2),3)
SAX81P03 S55150-A116 3-position - - 30 s -Push and
fix
1)
SQV91P30
S55150-A130
20 mm
40 mm 1100 N AC/DC 24 V AC 230 V 4)
3-position
DC 0…10 V
DC 4…20 mA
30 s
Pull to open
or
push to close
5)
< 120 s 5) ΟTurn and
fix
1),6)
SQV91P40 S55150-A131
SAV31P00 S55150-A121
40 mm 1100 N
AC 230 V 3-position
-
-
120 s
-
Push and
fix
1)
SAV61P00 S55150-A119
AC/DC 24 V
DC 0…10 V
DC 4…20 mA
0…1000 Ω
-Ο2),3)
SAV81P00
S55150
-
A120
3-position - - 1)
1) Optional accessories: Auxiliary switch, potentiometer
2) Position feedback, forced control, change of flow characteristic
3) Optional accessories: Auxiliary switch, sequence control, acting direction
4) Voltage adapter required, order separately
5) Selectable
6) Position feedback
Actuator overview

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
Technical / mechanical design
1
Ring with dial for presetting
2Aperture for the differential pressure
controller is linked with outlet port B
3Differential pressure controller
4Plug with variable presetting opening
5Control valve
6Pressure test point (P/T) at outlet port
B, blue ribbon, P-
7Pressure test point (P/T) at inlet port A,
red ribbon, P+
AInlet port A
BOutlet port B
The Combi valves VPF53.. combine three functions:
∂a control valve (5) for controlling the volumetric flow,
∂an adjusting mechanism (1, 4) with a dial for a presettable maximum volumetric
flow,
∂a differential pressure controller (3) for balancing pressure fluctuations in the
hydraulic system respectively across the control valve.
The mechanical series-connected differential pressure controller keeps the
differential pressure (p1– p2) constant across the control valve and thus the set
volumetric flow too. The desired maximum volumetric flow can be preset with the
adjusting mechanism. The controller (not shown) and the actuator regulate the
volumetric flow and consequently the desired temperature in buildings, rooms or
zones.
A Inlet medium (inlet port A)
B Outlet medium (outlet port B)
1 Ring with dial for presetting
3 Differential pressure controller
5 Control valve with mounted
actuator
P- = P/T port, pressure test point with blue ribbon (6)
P+ = P/T port, pressure test point with red ribbon (7)
p1= pressure at inlet port A of Combi valve
p2= pressure at outlet port of control valve (5)
p3= pressure at outlet port B of Combi valve
1
2
3
4
5
B
6
7
4
3
1
5
Z
0
1
A
Functional principle

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
The medium entering the Combi valve (inlet port A) first passes through the control
valve (5) with a linear characteristic and a stroke of 20 mm (DN 50…80)
respectively 40 mm (DN 100…150). The actuator (not shown here) opens and
accurately positions the control valve. Then, the medium flows through the variable
presetting opening (4) which is connected to the ring with dial (1) for presetting the
desired maximum volumetric flow.
Before leaving the Combi valve (outlet port B), the medium passes through a built-
in mechanical differential pressure controller (3). This differential pressure
controller is the heart of the Combi valve and ensures that the selected volumetric
flow is maintained across the whole working range and independent of the inlet
pressure p1.
The Combi valve VPF53.. is equipped with two pressure test points (P+, P-) for
measuring and monitoring the differential pressure across the valve during
commissioning. For that purpose, the electronic manometer ALE10 can be used.
Manual control is only possible with mounted actuator.
The advantages of Combi valves are that:
∂once the flow limiter is set to design flow, the hydraulic circuit self balances,
even when changes to the system are made, such as additions.
∂for any heat demand the Combi valve with mounted actuator can be set to the
desired volumetric flow and will be relatively constant regardless of pressure
fluctuations in the system.
Constant flow regardless of pressure changes in the system reduces hydraulic
interdependence and leads to a more stable control.
Accessories
Product no. Stock no. Beschreibung
ALE10 ALE10
Electronic manometer excluding measuring lines and measuring tips.
For measuring the differential pressure between P+ and P- of the
Combi valves (refer to diagram under "Functional principle" on page 4).
Measuring range 0 ... 700 kPa. A differential pressure
of more than 1000 kPa will destroy the pressure sensor.
Functions of the manometer:
∂Start/stop
∂Automatic zero position
∂Backlit display
∂Display: Out ⇓outside the measuring range
∂
Holding function
ALE11 ALE11
Measuring lines and straight measuring tips for use with Siemens
Combi valves.
Equipped with G ⅛” connection with 2 x 40 mm needles.
ALP46 S55264-V115 Blanking plugs for P/T ports
Connection to valve body: G ¼“ to ISO 228, inclusive O-ring
ALP47 S55264-V116
Drain ball valve inclusive O-ring
Port: External threads G ½“ to ISO 228
Connection to valve body: G ¼“ to ISO 228, inclusive O-ring
ALP48 S55264-V117
Combined P/T port and drain ball valve with blue ribbon
Port: External threads G ⅛“ to ISO 228
Connection to valve body: G ¼” to ISO 228, inclusive O-ring
LP49 S55264-V118
Long P/T ports (set of 2 pieces)
Set contains 1 piece each with a red and blue ribbon.
Port: External threads G ⅛“ to ISO 228
Connection to valve body: G ¼“ to ISO 228, inclusive O-ring
Medium flow
Pressure test points
Manual control
Advantages

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
Sizing
Basis of design
1. Determine heat demand Q [kW]
2. Determine temperature spread ΔT [K]
3. Calculate volumetric flow
Ζ
∴
Ζ∴






Χ√
√
<h
l
KT163.1
1000kWQ
V
%
4. Select suitable Combi valve VPF53..
5. Determine dial setting using volumetric flow/dial presetting tables, see below.
Example
1. Heat demand Q = 150 kW
2. Temperature spread ∆T = 6 K
3. Volumetric flow
hmhl
K
kW /6.21/654'21
6163.1
1000150
V3 <<
√
√
<
%
Hint: You can also determine the volumetric flow using the valve slide rule.
4. Select Combi valve VPF53..
Ideally, Combi valves should be selected such that they operate at about 80%
of their maximum flow, enabling them to deliver spare capacity, if required.
Selection: VPF53.65F24 ∆pmin = 25 kPa
VPF53.65F35 ∆pmin = 55 kPa
5. Determine dial setting using volumetric flow/dial presetting tables:
VPF53.65F24 Volumetric flow 21.6 m3/h
Dial setting 3.6
VPF53.65F35 Volumetric flow 21.6 m3/h
Dial setting 2.7
Tables to determine the dial setting for a desired volumetric flow.
Dp min [kPa] based on volumetric flow; interpolate missing values.
Presetting range linear to VDI/VDE 2173
Presetting range linear
Presetting range not permitted
Nominal flow
VPF53.50F16 16 m
3
/h nominal
v˙[m3/h] 2.5 3.2 3.8 4.5 5.3 6 6.8 7.5 8.3 9 9.8 10.5 11.3 12 12.8 13.5 14.3 15
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 6.5 6.5 6.5 6.8 7.1 7.4 7.7 8.0 8.8 9.6 10.4 11.2 12.0 13.5 15.2 16.8 18.5 20
VPF53.65F24 24 m3/h nominal
v˙[m3/h] 4.4 5.6 6.6 7.7 8.6 9.6 10.5 11.5 12.5 13.5 14.7 15.8 17.1 18.5 19.9 21.5 23.2 25
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 15.0 15.0 15 15.7 16.2 16.8 17.4 18.0 18.4 18.7 19.1 19.5 20.0 20.9 21.8 22.8 23.9 25
VPF53.80F35 35 m3/h nominal
v˙[m3/h] 5.3 6.9 8.3 9.6 10.9 12.2 13.5 14.8 16.2 17.6 19.1 20.7 22.4 24.3 26.4 28.7 31.2 34
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 16.0 16.0 16 16.4 16.8 17.2 17.6 18.0 18.4 18.7 19.1 19.6 20.0 20.8 21.7 22.7 23.8 25
VPF53.100F70 70 m3/h nominal
v˙[m3/h] 12.1 15 18 21 23 25 28 30 32 35 38 40 43 47 51 56 62 68
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 19.0 19.0 20.0 20.5 20.8 21.2 21.7 22.0 22.5 23.2 23.8 24.3 25.0 26.6 28.2 30.2 32.6 35
Engineering example
Volumetric flow/dial
presetting
Standard flow rate

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
VPF53.125F110 110 m3/h nominal
v˙[m3/h] 18.5 23 28 33 37 42 46 51 55 60 65 69 74 80 85 92 99 110
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3,8 4
Δpmin [kPa] 16.0 16.0 16.0 16.4 16.8 17.2 17.6 18.0 18.5 19.2 19.8 20.3 21.0 23.3 25.3 28.0 30.7 35
VPF53.150F160 160 m3/h nominal
v˙[m3/h] 25.6 31 38 44 51 57 63 72 76 82 89 96 104 111 120 128 137 148
Dial Min, 0,2 0,4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 21.0 21.0 21.0 21.2 21.4 21.6 21.7 22.0 23.0 24.5 26.3 28.0 30.0 30.8 31.8 32.7 33.8 35
VPF53.50F25 25 m
3
/h nominal
v˙[m3/h] 4.3 5.2 6.2 7.2 8.1 9 10 11 12.1 13.2 14.3 15.4 16.5 18.2 19.9 21.6 23.3 25
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 19.0 19.0 19 19.4 19.8 20.2 20.6 21.0 22.8 24.6 26.4 28.2 30.0 34.0 38.0 42.0 46.0 50
VPF53.65F35 35 m3/h nominal
v˙[m3/h] 6.0 7.6 9.1 10.5 11.9 13.3 14.7 16.0 17.5 19.0 20.6 22.3 24.1 26.0 28.0 30.2 32.5 35
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 30.0 30.0 30 30.4 30.8 31.2 31.6 32.0 32.6 33.1 33.7 34.3 35.0 38.5 42.2 46.2 50.4 55
VPF53.80F45 45 m3/h nominal
v˙[m3/h] 7 9 11 12.8 14.5 16.2 18 19.6 21.4 23.2 25.1 27.1 29.3 31.6 34.1 36.8 39.8 43
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 23.0 23.0 23 23.4 23.8 24.2 24.6 25.0 25.9 26.9 27.8 28.9 30.0 33.4 37.0 40.9 45.3 50
VPF53.100F90 90 m3/h nominal
v˙[m3/h] 14.8 19 22 26 29 32 35 38 42 44 48 52 56 61 66 73 81 90
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 29.0 29.0 30.0 31.3 32.2 33.1 34.1 35.0 37.2 38.3 40.6 42.8 45.0 49.4 53.8 60.0 67.1 75
VPF53.125F135 135 m3/h nominal
v˙[m3/h] 23 29 36 42 48 53 59 64 70 76 81 87 93 100 107 114 122 135
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 27.0 27.0 27.0 27.4 27.9 28.2 28.6 29.0 29.8 30.7 31.3 32.2 33.0 36.3 39.7 43.0 46.8 53
VPF53.150F200 200 m3/h nominal
v˙[m3/h] 32 40 48 57 64 72 80 88 96 104 112 121 131 141 152 165 178 195
Dial Min. 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Δpmin [kPa] 33.0 33.0 33.0 33.2 33.4 33.6 33.8 34.0 36.2 38.5 40.7 43.2 46.0 49.0 52.2 56.1 60.0 65
High flow rate

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
Engineering notes
Valve Symbols / Direction of flow Flow in control mode Valve stem
VPF53.. retracts extends
Combi valve variable closes opens
The direction of flow indicated (arrow on the valve body) is mandatory!
The valves should preferably be mounted in the return pipe where temperatures
are lower and where the sealing gland is less affected by strain.
Symbol used in catalogs and application descriptions Symbol used in diagrams
There are no standard symbols
for Combi valves in diagrams.
A strainer or dirt trap should be fitted upstream of the valve to enhance reliability
and service life.
Remove dirt, welding beads etc. from valves and pipes.
Do not insulate the actuator bracket, as air circulation must be ensured.
Mounting notes
Combi valve and actuator can be easily assembled on site. Neither special tools
nor adjustments, besides the presetting, are required. Prior to mounting the
actuator, the required volumetric flow must be set. The valve is supplied with
Mounting Instructions 74 319 0711 0.
Symbol
Recommendation
Mounting positions

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
Installation notes
It is recommended to mount the actuator before the presetting is made.
1. Mount actuator and fix valve neck coupling
2. Mount valve stem coupling and tighten slightly
3. Make presetting according to table under "Volumetric flow/dial presetting" on
page 6. Do NOT adjust presetting to a dial reading lower than “0.6”.
4. Tighten stem coupling
8 mm
Using an open-
end wrench and
turn the stem with
dial to the desired
presetting
position.
Volumetric flow V / V100
Stroke H / H
100
Working pressure [bar]
Curve for
saturated steam;
steam forms
below this line
Note: for DN 150:
max. medium
temperature is
110°C.
Medium temperature [°C]
Working pressure and medium temperature staged as per ISO 7005
Current local legislation must be observed.
Presetting
Valve characteristic
Working pressure
and medium
temperature
Fluids

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Siemens Combi valves PN 25 with flanged connections CE1N4316en
Building Technologies 2018-04-18
Commissioning notes
The valves must be commissioned with the actuator correctly fitted. Strong
pressure impacts can damage closed Combi valves.
The Combi valves have to be open when flushing or pressure testing the
system. Strong pressure impacts can damage closed Combi valves.
Differential pressure Δpmax across the valve’s control path is not allowed to
exceed 600 kPa.
Only possible with mounted actuator.
Maintenance notes
The VPF53.. Combi valves are maintenance-free.
When performing service work on the valve or actuator:
∂Switch off the pump and disconnect power supply.
∂Close the shut-off valves in the piping network.
∂Fully reduce pressure in the piping network and allow the pipes to cool down
completely.
Remove the electrical connections only if necessary.
The stem sealing gland cannot be exchanged. In case of leakage the whole valve
must be replaced.
Do not dispose of the device as household waste.
∂Special handling of individual components may be mandated by law or
make ecological sense.
∂Observe all local and currently applicable laws and regulations.
Warranty
Application-related technical data are guaranteed only when the valves are used in
connection with the Siemens actuators listed under "Equipment combinations" on
page 3.
Siemens warranty is void, if used with non-Siemens actuators.
Manual control
Sealing gland
Disposal