Siemens Simatic TI405 User manual

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SIEMENS
SIMATIC TI405
User Manual
Order Number: PPX:405-8101-2
Manual Assembly Number: 2593546-0006
Second Edition
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MANUAL PUBLICATION HISTORY
SIMATIC TI405 user Manual
Order Manual Number: PPX:405-8101-2
Reter to this historyIn all correspondence and/or discussion about thismanual.
Event
Original Issue
Second Edition
Date
8/89
10/93
Description
Original Issue(2593553-0:XJl)
second Edition (2593553-OXl2)
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LIST OF EFFECTIVE PAGES
Pages
Cover/Copyright
History/Effective Poges
Iii-XXXI
1-1-1-32
2-1-2~47
3-1-,H3
4-1 ~4-36
5-1-5-14
6-1 -6-60
7-1-7-19
8~1-8-17
9-1-9~8
10-1 - 10-7
'll-J - 11-9
12·1 - 12-8
13-1-13-12
14-1-14-14
15-1-15-13
16-1 - 16-5
17-1-17-5
18-1- 18·9
19-1- 19-14
20-1-20-3
2H - 21-13
22-1 -22-15
A-l-A-7
B-l-B-17
c-t ~C-lO
Glossory-1- Glossary- 11
Index-l -Index-ll
Registration
Dflerlptlon
Second
Second
Second
Second
Second
Second
Second
Second
Second
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Second
Second
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Pages o.s<:rlptlon
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Contents
Preface
How to Usethis Manual xxi
Key
Terms and Abbreviations _. _. .. .. .. . ... ..... . .... . .. . . . xxII
Technical Assistance _. ....... ... ...... .... .. ... . .. .. . ... . . xxii
Ordering
Replacement Parts _. .... . . xxii
Quick Start
Introduction _ _... ... . . xxiv
What You Need for a Quick start _............................................... xxiv
Insert
the CPU _.. _ __ '" xxv
Select
the Supply Voltage _ __ ... . . . xxvi
Insert
the I/O Modules _ ...... .. ... xxvi
Connect the Wiresfor Line Power .. _ ___ xxvII
Connect the I/O Module Wiring _.. .. .. ..... . .. xxvIIi
Connect an InputSwitch _ _...................... .. xxviii
Attach the MIU _ _._.. . ..... ...... .. . .... .. . xxlx
Clear the Memory _ _. . ..... .. . xxx
Enter AProgram _. . .... ...... .. .. .... . . xxxi
Chapter 1 System Specifications
1.1 ProductSummcuy . . . . •••••••. . •••. . . . . . . . ••••. •. . . . .. . . ••. . •• .. • .. .. . •. . .. .. .. . . 1·2
TI425 CPU 1·2
TI430CPU 1-2
TI435 CPU 1-2
TI405 Expansion Unit _ _. .. . .. ........ .. .. . .. . ..... .. . 1-2
Machine stage Programming _. ... .. . .... . . . 1.2
Handheld Programmer. ......................................................... 1·2
Memory Cartridges 1·4
Base Units _...... ... . 1-4
TI405 I/O ........................................................................ 1-4
Cassette Program
storage....... 1-4
1.2 CPUSpecifications .. . .... ••••••••• .. .. . .. .. . . . ••••. ••••• .. .. ...... ••• .. . ... .. . •• 1·5
1.3 Base Specifications 1-10
1ADiscrete Input
Module Specifications • .. ... .. . . ••• .. •••••. .. . .. •••• .... . .. .... •••• 1· 11
1.5 Discrete Output Module Specifications. •••••••. .. .. .. .. ..•••• .. •. .. .. ••••••• .. . .. 1-13
1.6 Input Simulator Module Specifications 1-16
1.7 Expansion
Un" Specifications 1·17
1.8
Calculating Power Requirements 1·18
Calculating PowerRequirements Usinga CPU __ ............ .. 1-20
CalCUlating PowerRequirements inExpansion Bases. ...........................
.. 1-21
Contents III
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2-3
2-4
2--4
2-5
2-<>
2-7
2-7
2-8
2-6
2-6
2-9
2-10
2-11
2-11
2-11
2-12
2-13
2-14
2-14
2-16
2-18
2-16
2-19
2-19
1.9 Progrornmlng and Progrom StorageSpecifieClllol\$ . . . . . •• .... •••••• .. •••••. •. . .. . • 1-23
MIU Peripheral Port _ _ _. _. . . . . . . . . . . . . . . . . . 1-23
1.10 Peripheral InterfacePorl$. . •.. ... ... . .• .. •• .. •••. .. .. . . •• .. ••• .. •• .. .. • .. ••• .. . •• 1-25
Programmer Port . . .. . . . 1-25
Serial
Interface Port __ . _ __ . _ 1-26
CPU Protocols 1·26
Protocols
Supported by each Port _ _. . . . . . . . . . . . . . . . . . .. . . . 1-26
CPU Restrictions when Using K-sequence .. _ _ .. __ . _. . . .. . . . 1-29
Using lG-bit
Modems _....... 1-30
Using
11S0FT Release 2.01 in Bottom Port __ . . .. ... .. . . . 1-30
Determining TISOFT Protocol __ __ _. _. __ . .. 1-31
11S0FT Restrictions _ _ .. .. 1-31
Subroutine or FOR/NEXT Loop in stage (ll435 Only) __ ...................... .. 1-32
UVPROM
Cartridge with 11435 _.............. .. 1-32
TI425
with HSC __ _ _ .. . . . . . . . . .. . . . 1-32
SP53
with FINDInstruction __ .. _. _ _ .. .. . .. .. . .. 1-32
Serial Port
on 11435 _ .. . .. .. . .. . . . 1-32
MOVMC Instruction __ _. _. . . . . . 1-32
Chapter 2Installation
2.1 Safety Guldelln. . .
2.2 Safety ConslderatlQl1$ .
Disconnecting Power _ .
Disconnecting Power for Emergency Conditions __ .
Bypassing PLC
tor Machine Loading _ .
Enclosure
Selection _ _ .
Temperature Considerations _. _ .. _ _. _ .
2.3 Grounding .
Grounding the Equipment .
Single-Point
Grounding .
GUidelines
for Ground Connections .
2.4 Wiring Guidelines .
2.5 Avoiding Electrical Noise .
Definition
and Source .
Handling Noise Problems _ .
Noise Suppression .
Isolation .
2.6 Base Installation .
Base Configuration Rules .
Base
Mounting Dimensions .
2.7 setting the CPUDlpswttch .
Selecting the CPUBattery Backup .
Selecting the Network Address Default _ - .
Selecting
the Serial Port Baud Rate _ .
Iv Contents
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2.8 Instc:dllng the CPU and Expansion Unit 2-20
Installing
the CPU and Exponslon Unit 2-20
Connecting the Line Power Wirlng .. . . .. ... ... .... . .. .. . .. . .. ... .. . .. .. . ... .. . . .. 2-21
Selecting 110VAC Supply Voltoge . ... .. . .... .. .. ... .. . .. .. . ... ... . .. 2-22
Selecting 220 VAC Supply Voltoge
__ _ .. .. 2-22
2.9
Instc:dling the I/O Modules 2-25
Inserting
the I/O Modules in the Bose _. 2·25
Wlrlng the I/O Modules __ ... . .. . .... .. .. .. .. .. . . .... ......... .... .. 2-26
2.10
Instc:dllng the MIU 2·27
Connecting the MIU to the CPU 2-27
Adjusting the MIUs Contrast __ . .. . .. ..... .. .. 2-28
2.11 SettIngthe
CPU Operating Mode 2-29
CPU
LEDs __ . .. . .. .. . ..... ... .... ... . .. . .. ... . .. 2-29
CPU Keyswitch _ _
_. .. . .. 2-29
TERM Mode __ .' 2-29
2.12 Configuring
the I/O 2-30
Automatic I/O Configuration _ _.... ... . .. 2-30
Defining Your
I/O Configuration (T1435 only) _.. .. 2-32
2.13
I/O Module Numbering Notation. .. ... .... .... . .... . .. .. . .. . .. .. .... ... . .. .. .. . .. 2-34
2.14 Wiringthe Input
Modules... .. .. .. .. . ... .. . .. . .. . . .. 2-35
2.15 Wiringthe Output Modules 2·40
2.16 Connectlng the InputSimulator Module .
.. . . .. . .. .. .... .. .. .. .... . .. .. .. .. .. .. 2·47
PPX:U---D5S Input Slmulotor Module 2-47
Chapter 3Troubleshooting and Maintenance
3.1 Introduction.................................................................... 3-2
3.2 PPX:U-G1Nllntenupt Input Module, a
ReacJ/Write Shared RAM on MIU 3-3
PPX:U-Q1Nllnterrupt Input
Module............................................... 3-3
Reod ono Write Shared RAM (AUX47 on MIU) 3-3
3.3 I/O staluslndlcatloll$on the MIU 3-5
3A Using the MIUto Troubl8$hOOf Your System 3·6
Dlsploylng ErrorMessages _ _._.. . .. .. .. . .. .. .. . 3-6
ErrorAnolysls.................................................................... 3-6
Monitoring V-Memorywith the MIU _ .. . .. .. .. .... ... . . . 3-6
MonitoringTimer Current volues with the MIU .. ................................... 3-7
Chonging V-memory Values with the MIU 3·7
Monitoring Discrete I/O Pointswith the MIU _.. . .... ... .. . 3-8
Using Test Mode __ .... . . 3-9
Using Test-Run Mode _._.......................... .. 3-10
Holding
Output states _ : ' 3-12
DiSPlaying the Current Scon Time . _. . .... . ... .... ... .. .. .. ... 3-13
DiSPlaying the Firmware Level _ _ .. . .... . . .. ............... ... .. . .. .. .. 3-13
Contents V
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3.5 Selt-fest Funclions for ftMo MIU .... . . . ••••••• .. ••. •. . . . . . . . . . . . •• ••. .. •••••• .. .. ••• 3-14
Starting
the MIUTests.......................................................... .. 3--14
Testing the Keyboard 3-14
Testing the Display .....•........................................................ 3-14
Testing the Backlight 3-14
Testing the Cassette Port 3-15
Testing the Memory Cartridge 3-15
Exiting the MIU .. ..... .... ................... .. ................................ .. 3-15
3.6 VClIldcltlng (I PJogrom 3-16
Checking the Syntax of a Program. ............................................ .. 3-16
Checking for Duplicate References , ,. , . . . . . . .. . . . . . . . .. . .. 3-16
3.7 Testing the I/O Synm WIth the MIU 3-17
3.8 Forcing I/O Points ,. 3-18
3.9
Detecting FClIled I/O Modules 3-19
I/O Error LED 3-19
Terminal BlockLED and Fuse LED ,. 3--19
I/O ErrorMessages on the MIU . .. .. . .. 3--20
Trapping I/O ErrorsIn a Program 3-21
3.10 Preventive Maintenc:ance 3-22
CPU Battery
Replacement 3-22
Memory Cartridge Battery Replacement . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . .. .. . .. 3-23
Chapter 4Programming the SIMATIC TI405
4.1
4.2
4.3
4A
Identifying the MIU Keys .
The PPX;5-lOP
Machine Interface Unit .
First Level Key Functions .
Second Level Key Functions .
Enterlng Programs .
Key Sequence Termination .
Displaying
the Program Contents '" .
Correcting Errors .
Inserting Instructions .
Deleting Instructions .
Locating a Specific Instruction .
Searching
and Replacing Instructions m435 Only) .
Formatting Numbers .
Error Codes .
Range Correction .
AUXlll(lry Menu Functions .
Using
Memory cartridges .
Inserting a Memory Cartridge .
Removing a Memory Cartrldge .
Write-protecting a Memory Cartridge .
4-2
4-2
4-4
4-6
4-8
4-8
4-8
4-8
4-8
4-8
4-8
4-9
4-9
4-9
4-9
4-10
4-12
4-12
4-14
4-16
vl Contents
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4.5
4.6
4.7
4.8
4.9
4.10
Naming Your ProgrCll'l'\$ '" .
Using
PCl$$Words .
Storing and Retrieving ProgrCll'l'\$ .
Retrieving aProgram from
the CPU .
Storing aProgram in
the CPU .
Storing aProgram
on Cassette Tape .
Retrieving aProgram from
the Cassette Tape .
Storing aProgram In
an EEPROM .
Erasing
the EEPROM Program .
Storing aProgram In a UVPROM .
Erasing
the UVPROM Program .
Data Formats .
Specifylnga
V-Memory Address .
Interpreting
V-Memory Contents .
Memory Map and Register Layout .
SClltingRetentive Memory Ranges .
Selecting Ranges .
Setting Retentive
Memory .
4-17
4-18
4-20
4-20
4-21
4-22
4-24
4·25
4-26
4-27
4-28
4·29
4-29
4-29
4-30
4·32
4-32
4-34
Chapter 5 Relay LadderLogic Programming
5.1 Programming Guidelines S-2
5.2 Entering common LadderLogic Networks. .. .. . .... • .... . .. .. .. • .... •.. .. • .... .. • S·3
Entering aSimple Network. ...................................................... 5·3
Entering Contacts InSeries(AND) ................................................ 5-4
Entering SeriesBranches in Parallel (OR STR) 5-5
Entering Parallel Contacts in Series (AND STR) ..................................... 5-6
Entering a Complex Ladder Program 5-7
5.3 Using the Accumulator . .. .... • .... ••••• .. . .. . .. . .. •••• .. .. ••• .. . . .. .. . .. • .. .. . . . 5-9
5,4 Subroutine Programming 5-11
5.5 Interrupt Programming 5-12
5.6 Calculating SCan nrne 5-13
Chapter 6StageProgramming
6.1 Stage Programming. ••• .. . . . . . ••• .. •• .. .... • .. .. .... ... .. •• .... •• .. . .... • .... ••. 6·3
Introduction 6-3
ContinuouslyRunning
Stage . .. . .... .. .. .. . .. . . . .. .... . . . . .. . .... . . .. .. .. .. . .. . . . 6·5
Stage Numbering ............................................................... 6-5
Connecting Stages 6-6
Stage Controlling the Some Points 6-7
Passing Status
Between Stages 6-7
Outputs 6-8
Stage Condition 6-9
Contents vll
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6.2 Building 0Stage Program 6-10
Using
stage Is Simple. ......................................................... .. 6-10
Designing _..................................................... .. 6-10
Adding I/O Points . .... .. .. ...... .. . . .. .. .... .. ..... .. . .. .. .. .. . .. . .. . .. . .... .. .. 6-11
Programming................................................................... 6-13
Programming In stage _.. . .... .. . . ... ... . .. .... . .... . ... . .. 6-15
6.3 Advantages of steig. Progranvning •.. .. . •• ••• • .. ••. .. . • • ••• • .. • .. ••• 6-19
Documentation -... . .. 6-19
Modular Design. . .. .. .. .. . . .. ... .. .. .......... .. .. . .. .. .. . .. . .. .. .. .. .. ... . .. 6-19
Debugging Programs 6-19
Maintenance __ _.............. .. 6-20
6A s.tting the CPU to Program Mode '" . . 6-21
6.5 A
Simple stage Programmlng Example.. . .. .. . . .. •. .. ••••.. .. . ... . .. .. . .. •• .. •••• 6-22
Diagram Symbols _..... .. . .. .. .... .. ....
.. 6-22
Start-Stop Example.................. 6-23
Running the Program _... .. . . .. .. .. .. .. 6-27
Details of Program Operation __ ..... . .. ... . .. .. .... .. 6-27
6.6 An Intermediate stage Programming Example 6-28
Diagram Symbols __ .............. .. 6-28
Conveyor Line Example .. .. ......... .. .. .... .. . .. .. .. .. . .. .. . .. 6-30
Entering Stage 000 .. _ _ _.............. .. 6-32
Entering Stage 001 . _ .................................•......... _.............. .. 6-33
Entering Stage 002 ............................................................ .. 6-34
Entering Stage003 ... . ... . ........ . .... .. ... .. ... .... . . .. .. . . .. . . .. . .. . .. . .... .. 6-35
Running the Program 6-36
Program Operation ........................................................... .. 6-36
Ending the Program. .. ... . .... .... ... .. .. . .... ... .... .. .. . .. . .. . .. .. .. ... .... . .. 6-36
6.7 An Advaneed StageProgramming Example 6-37
Diagram Symbols ............................................................. .. 6-37
Praduct Finishing Example. .................................................... .. 6-38
Entering Stage000 . .. . . .. . . ...... .. .. .. . .. .. .. ... .... .. ... . .. .. . .. .. .. .. . . .... .. 6-42
Entering stage 001 _.. .. .... .. . .. ... .... .. .. .. .. .. ..... .. .. . .. .. . .. 6-43
Entering stage 002 ............................................................ .. 6-44
Entering stage 003 _... ... ...... ... .. .. . .... ... .... .. ... .. . .. . .. .. .. . .. .. .. . .. 6-44
Entering Stage 004 _. .. .. .. . . .... .. . .. . ..... .. 6-45
Entering Stage005 . .. . . .. ... .... ... .. .. . .. . .. . ... .. .. .. .... .. .. . .. .. .. .. . .. .. . .. 6-47
Entering Stage 006 : .. . .. .. .. .... . .. .... .. .... .. . .. . .. .. . . .. . . .. .. .. 6-48
Entering Stage 007 _.. .. ...... .. . ... .. .. . .... . .. .. . .. .. . . .. .. .... .. 6-49
Entering stage 010 ... . . .. . ...... .. . .. ..... .. ..... ............ .. . .. .. . . .. .. .... .. 6-50
Entering stage 011 6-51
Entering stage 012 _ _.. . .. 6-51
Entering Stage 013 6-52
Entering Stage 014 6-52
Entering Stage 015 .. 6-53
Entering Stage 016 6-53
Entering Stage 017 _ _.. .. . .. .. . .. . .. . . .... . .. 6-54
viii Contents
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