Siemens Simatic TI405 User manual

Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with
our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more
information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | [e-mail] | www.artisantg.com
SM
View
Instra

SIEMENS
SIMATIC TI405
User Manual
Order Number: PPX:405-8101-2
Manual Assembly Number: 2593546-0006
Second Edition
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

MANUAL PUBLICATION HISTORY
SIMATIC TI405 user Manual
Order Manual Number: PPX:405-8101-2
Reter to this historyIn all correspondence and/or discussion about thismanual.
Event
Original Issue
Second Edition
Date
8/89
10/93
Description
Original Issue(2593553-0:XJl)
second Edition (2593553-OXl2)
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

LIST OF EFFECTIVE PAGES
Pages
Cover/Copyright
History/Effective Poges
Iii-XXXI
1-1-1-32
2-1-2~47
3-1-,H3
4-1 ~4-36
5-1-5-14
6-1 -6-60
7-1-7-19
8~1-8-17
9-1-9~8
10-1 - 10-7
'll-J - 11-9
12·1 - 12-8
13-1-13-12
14-1-14-14
15-1-15-13
16-1 - 16-5
17-1-17-5
18-1- 18·9
19-1- 19-14
20-1-20-3
2H - 21-13
22-1 -22-15
A-l-A-7
B-l-B-17
c-t ~C-lO
Glossory-1- Glossary- 11
Index-l -Index-ll
Registration
Dflerlptlon
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Second
Pages o.s<:rlptlon
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Contents
Preface
How to Usethis Manual xxi
Key
Terms and Abbreviations _. _. .. .. .. . ... ..... . .... . .. . . . xxII
Technical Assistance _. ....... ... ...... .... .. ... . .. .. . ... . . xxii
Ordering
Replacement Parts _. .... . . xxii
Quick Start
Introduction _ _... ... . . xxiv
What You Need for a Quick start _............................................... xxiv
Insert
the CPU _.. _ __ '" xxv
Select
the Supply Voltage _ __ ... . . . xxvi
Insert
the I/O Modules _ ...... .. ... xxvi
Connect the Wiresfor Line Power .. _ ___ xxvII
Connect the I/O Module Wiring _.. .. .. ..... . .. xxvIIi
Connect an InputSwitch _ _...................... .. xxviii
Attach the MIU _ _._.. . ..... ...... .. . .... .. . xxlx
Clear the Memory _ _. . ..... .. . xxx
Enter AProgram _. . .... ...... .. .. .... . . xxxi
Chapter 1 System Specifications
1.1 ProductSummcuy . . . . •••••••. . •••. . . . . . . . ••••. •. . . . .. . . ••. . •• .. • .. .. . •. . .. .. .. . . 1·2
TI425 CPU 1·2
TI430CPU 1-2
TI435 CPU 1-2
TI405 Expansion Unit _ _. .. . .. ........ .. .. . .. . ..... .. . 1-2
Machine stage Programming _. ... .. . .... . . . 1.2
Handheld Programmer. ......................................................... 1·2
Memory Cartridges 1·4
Base Units _...... ... . 1-4
TI405 I/O ........................................................................ 1-4
Cassette Program
storage....... 1-4
1.2 CPUSpecifications .. . .... ••••••••• .. .. . .. .. . . . ••••. ••••• .. .. ...... ••• .. . ... .. . •• 1·5
1.3 Base Specifications 1-10
1ADiscrete Input
Module Specifications • .. ... .. . . ••• .. •••••. .. . .. •••• .... . .. .... •••• 1· 11
1.5 Discrete Output Module Specifications. •••••••. .. .. .. .. ..•••• .. •. .. .. ••••••• .. . .. 1-13
1.6 Input Simulator Module Specifications 1-16
1.7 Expansion
Un" Specifications 1·17
1.8
Calculating Power Requirements 1·18
Calculating PowerRequirements Usinga CPU __ ............ .. 1-20
CalCUlating PowerRequirements inExpansion Bases. ...........................
.. 1-21
Contents III
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

2-3
2-4
2--4
2-5
2-<>
2-7
2-7
2-8
2-6
2-6
2-9
2-10
2-11
2-11
2-11
2-12
2-13
2-14
2-14
2-16
2-18
2-16
2-19
2-19
1.9 Progrornmlng and Progrom StorageSpecifieClllol\$ . . . . . •• .... •••••• .. •••••. •. . .. . • 1-23
MIU Peripheral Port _ _ _. _. . . . . . . . . . . . . . . . . . 1-23
1.10 Peripheral InterfacePorl$. . •.. ... ... . .• .. •• .. •••. .. .. . . •• .. ••• .. •• .. .. • .. ••• .. . •• 1-25
Programmer Port . . .. . . . 1-25
Serial
Interface Port __ . _ __ . _ 1-26
CPU Protocols 1·26
Protocols
Supported by each Port _ _. . . . . . . . . . . . . . . . . . .. . . . 1-26
CPU Restrictions when Using K-sequence .. _ _ .. __ . _. . . .. . . . 1-29
Using lG-bit
Modems _....... 1-30
Using
11S0FT Release 2.01 in Bottom Port __ . . .. ... .. . . . 1-30
Determining TISOFT Protocol __ __ _. _. __ . .. 1-31
11S0FT Restrictions _ _ .. .. 1-31
Subroutine or FOR/NEXT Loop in stage (ll435 Only) __ ...................... .. 1-32
UVPROM
Cartridge with 11435 _.............. .. 1-32
TI425
with HSC __ _ _ .. . . . . . . . . .. . . . 1-32
SP53
with FINDInstruction __ .. _. _ _ .. .. . .. .. . .. 1-32
Serial Port
on 11435 _ .. . .. .. . .. . . . 1-32
MOVMC Instruction __ _. _. . . . . . 1-32
Chapter 2Installation
2.1 Safety Guldelln. . .
2.2 Safety ConslderatlQl1$ .
Disconnecting Power _ .
Disconnecting Power for Emergency Conditions __ .
Bypassing PLC
tor Machine Loading _ .
Enclosure
Selection _ _ .
Temperature Considerations _. _ .. _ _. _ .
2.3 Grounding .
Grounding the Equipment .
Single-Point
Grounding .
GUidelines
for Ground Connections .
2.4 Wiring Guidelines .
2.5 Avoiding Electrical Noise .
Definition
and Source .
Handling Noise Problems _ .
Noise Suppression .
Isolation .
2.6 Base Installation .
Base Configuration Rules .
Base
Mounting Dimensions .
2.7 setting the CPUDlpswttch .
Selecting the CPUBattery Backup .
Selecting the Network Address Default _ - .
Selecting
the Serial Port Baud Rate _ .
Iv Contents
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

2.8 Instc:dllng the CPU and Expansion Unit 2-20
Installing
the CPU and Exponslon Unit 2-20
Connecting the Line Power Wirlng .. . . .. ... ... .... . .. .. . .. . .. ... .. . .. .. . ... .. . . .. 2-21
Selecting 110VAC Supply Voltoge . ... .. . .... .. .. ... .. . .. .. . ... ... . .. 2-22
Selecting 220 VAC Supply Voltoge
__ _ .. .. 2-22
2.9
Instc:dling the I/O Modules 2-25
Inserting
the I/O Modules in the Bose _. 2·25
Wlrlng the I/O Modules __ ... . .. . .... .. .. .. .. .. . . .... ......... .... .. 2-26
2.10
Instc:dllng the MIU 2·27
Connecting the MIU to the CPU 2-27
Adjusting the MIUs Contrast __ . .. . .. ..... .. .. 2-28
2.11 SettIngthe
CPU Operating Mode 2-29
CPU
LEDs __ . .. . .. .. . ..... ... .... ... . .. . .. ... . .. 2-29
CPU Keyswitch _ _
_. .. . .. 2-29
TERM Mode __ .' 2-29
2.12 Configuring
the I/O 2-30
Automatic I/O Configuration _ _.... ... . .. 2-30
Defining Your
I/O Configuration (T1435 only) _.. .. 2-32
2.13
I/O Module Numbering Notation. .. ... .... .... . .... . .. .. . .. . .. .. .... ... . .. .. .. . .. 2-34
2.14 Wiringthe Input
Modules... .. .. .. .. . ... .. . .. . .. . . .. 2-35
2.15 Wiringthe Output Modules 2·40
2.16 Connectlng the InputSimulator Module .
.. . . .. . .. .. .... .. .. .. .... . .. .. .. .. .. .. 2·47
PPX:U---D5S Input Slmulotor Module 2-47
Chapter 3Troubleshooting and Maintenance
3.1 Introduction.................................................................... 3-2
3.2 PPX:U-G1Nllntenupt Input Module, a
ReacJ/Write Shared RAM on MIU 3-3
PPX:U-Q1Nllnterrupt Input
Module............................................... 3-3
Reod ono Write Shared RAM (AUX47 on MIU) 3-3
3.3 I/O staluslndlcatloll$on the MIU 3-5
3A Using the MIUto Troubl8$hOOf Your System 3·6
Dlsploylng ErrorMessages _ _._.. . .. .. .. . .. .. .. . 3-6
ErrorAnolysls.................................................................... 3-6
Monitoring V-Memorywith the MIU _ .. . .. .. .. .... ... . . . 3-6
MonitoringTimer Current volues with the MIU .. ................................... 3-7
Chonging V-memory Values with the MIU 3·7
Monitoring Discrete I/O Pointswith the MIU _.. . .... ... .. . 3-8
Using Test Mode __ .... . . 3-9
Using Test-Run Mode _._.......................... .. 3-10
Holding
Output states _ : ' 3-12
DiSPlaying the Current Scon Time . _. . .... . ... .... ... .. .. .. ... 3-13
DiSPlaying the Firmware Level _ _ .. . .... . . .. ............... ... .. . .. .. .. 3-13
Contents V
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

3.5 Selt-fest Funclions for ftMo MIU .... . . . ••••••• .. ••. •. . . . . . . . . . . . •• ••. .. •••••• .. .. ••• 3-14
Starting
the MIUTests.......................................................... .. 3--14
Testing the Keyboard 3-14
Testing the Display .....•........................................................ 3-14
Testing the Backlight 3-14
Testing the Cassette Port 3-15
Testing the Memory Cartridge 3-15
Exiting the MIU .. ..... .... ................... .. ................................ .. 3-15
3.6 VClIldcltlng (I PJogrom 3-16
Checking the Syntax of a Program. ............................................ .. 3-16
Checking for Duplicate References , ,. , . . . . . . .. . . . . . . . .. . .. 3-16
3.7 Testing the I/O Synm WIth the MIU 3-17
3.8 Forcing I/O Points ,. 3-18
3.9
Detecting FClIled I/O Modules 3-19
I/O Error LED 3-19
Terminal BlockLED and Fuse LED ,. 3--19
I/O ErrorMessages on the MIU . .. .. . .. 3--20
Trapping I/O ErrorsIn a Program 3-21
3.10 Preventive Maintenc:ance 3-22
CPU Battery
Replacement 3-22
Memory Cartridge Battery Replacement . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . .. .. . .. 3-23
Chapter 4Programming the SIMATIC TI405
4.1
4.2
4.3
4A
Identifying the MIU Keys .
The PPX;5-lOP
Machine Interface Unit .
First Level Key Functions .
Second Level Key Functions .
Enterlng Programs .
Key Sequence Termination .
Displaying
the Program Contents '" .
Correcting Errors .
Inserting Instructions .
Deleting Instructions .
Locating a Specific Instruction .
Searching
and Replacing Instructions m435 Only) .
Formatting Numbers .
Error Codes .
Range Correction .
AUXlll(lry Menu Functions .
Using
Memory cartridges .
Inserting a Memory Cartridge .
Removing a Memory Cartrldge .
Write-protecting a Memory Cartridge .
4-2
4-2
4-4
4-6
4-8
4-8
4-8
4-8
4-8
4-8
4-8
4-9
4-9
4-9
4-9
4-10
4-12
4-12
4-14
4-16
vl Contents
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

4.5
4.6
4.7
4.8
4.9
4.10
Naming Your ProgrCll'l'\$ '" .
Using
PCl$$Words .
Storing and Retrieving ProgrCll'l'\$ .
Retrieving aProgram from
the CPU .
Storing aProgram in
the CPU .
Storing aProgram
on Cassette Tape .
Retrieving aProgram from
the Cassette Tape .
Storing aProgram In
an EEPROM .
Erasing
the EEPROM Program .
Storing aProgram In a UVPROM .
Erasing
the UVPROM Program .
Data Formats .
Specifylnga
V-Memory Address .
Interpreting
V-Memory Contents .
Memory Map and Register Layout .
SClltingRetentive Memory Ranges .
Selecting Ranges .
Setting Retentive
Memory .
4-17
4-18
4-20
4-20
4-21
4-22
4-24
4·25
4-26
4-27
4-28
4·29
4-29
4-29
4-30
4·32
4-32
4-34
Chapter 5 Relay LadderLogic Programming
5.1 Programming Guidelines S-2
5.2 Entering common LadderLogic Networks. .. .. . .... • .... . .. .. .. • .... •.. .. • .... .. • S·3
Entering aSimple Network. ...................................................... 5·3
Entering Contacts InSeries(AND) ................................................ 5-4
Entering SeriesBranches in Parallel (OR STR) 5-5
Entering Parallel Contacts in Series (AND STR) ..................................... 5-6
Entering a Complex Ladder Program 5-7
5.3 Using the Accumulator . .. .... • .... ••••• .. . .. . .. . .. •••• .. .. ••• .. . . .. .. . .. • .. .. . . . 5-9
5,4 Subroutine Programming 5-11
5.5 Interrupt Programming 5-12
5.6 Calculating SCan nrne 5-13
Chapter 6StageProgramming
6.1 Stage Programming. ••• .. . . . . . ••• .. •• .. .... • .. .. .... ... .. •• .... •• .. . .... • .... ••. 6·3
Introduction 6-3
ContinuouslyRunning
Stage . .. . .... .. .. .. . .. . . . .. .... . . . . .. . .... . . .. .. .. .. . .. . . . 6·5
Stage Numbering ............................................................... 6-5
Connecting Stages 6-6
Stage Controlling the Some Points 6-7
Passing Status
Between Stages 6-7
Outputs 6-8
Stage Condition 6-9
Contents vll
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

6.2 Building 0Stage Program 6-10
Using
stage Is Simple. ......................................................... .. 6-10
Designing _..................................................... .. 6-10
Adding I/O Points . .... .. .. ...... .. . . .. .. .... .. ..... .. . .. .. .. .. . .. . .. . .. . .... .. .. 6-11
Programming................................................................... 6-13
Programming In stage _.. . .... .. . . ... ... . .. .... . .... . ... . .. 6-15
6.3 Advantages of steig. Progranvning •.. .. . •• ••• • .. ••. .. . • • ••• • .. • .. ••• 6-19
Documentation -... . .. 6-19
Modular Design. . .. .. .. .. . . .. ... .. .. .......... .. .. . .. .. .. . .. . .. .. .. .. .. ... . .. 6-19
Debugging Programs 6-19
Maintenance __ _.............. .. 6-20
6A s.tting the CPU to Program Mode '" . . 6-21
6.5 A
Simple stage Programmlng Example.. . .. .. . . .. •. .. ••••.. .. . ... . .. .. . .. •• .. •••• 6-22
Diagram Symbols _..... .. . .. .. .... .. ....
.. 6-22
Start-Stop Example.................. 6-23
Running the Program _... .. . . .. .. .. .. .. 6-27
Details of Program Operation __ ..... . .. ... . .. .. .... .. 6-27
6.6 An Intermediate stage Programming Example 6-28
Diagram Symbols __ .............. .. 6-28
Conveyor Line Example .. .. ......... .. .. .... .. . .. .. .. .. . .. .. . .. 6-30
Entering Stage 000 .. _ _ _.............. .. 6-32
Entering Stage 001 . _ .................................•......... _.............. .. 6-33
Entering Stage 002 ............................................................ .. 6-34
Entering Stage003 ... . ... . ........ . .... .. ... .. ... .... . . .. .. . . .. . . .. . .. . .. . .... .. 6-35
Running the Program 6-36
Program Operation ........................................................... .. 6-36
Ending the Program. .. ... . .... .... ... .. .. . .... ... .... .. .. . .. . .. . .. .. .. ... .... . .. 6-36
6.7 An Advaneed StageProgramming Example 6-37
Diagram Symbols ............................................................. .. 6-37
Praduct Finishing Example. .................................................... .. 6-38
Entering Stage000 . .. . . .. . . ...... .. .. .. . .. .. .. ... .... .. ... . .. .. . .. .. .. .. . . .... .. 6-42
Entering stage 001 _.. .. .... .. . .. ... .... .. .. .. .. .. ..... .. .. . .. .. . .. 6-43
Entering stage 002 ............................................................ .. 6-44
Entering stage 003 _... ... ...... ... .. .. . .... ... .... .. ... .. . .. . .. .. .. . .. .. .. . .. 6-44
Entering Stage 004 _. .. .. .. . . .... .. . .. . ..... .. 6-45
Entering Stage005 . .. . . .. ... .... ... .. .. . .. . .. . ... .. .. .. .... .. .. . .. .. .. .. . .. .. . .. 6-47
Entering Stage 006 : .. . .. .. .. .... . .. .... .. .... .. . .. . .. .. . . .. . . .. .. .. 6-48
Entering Stage 007 _.. .. ...... .. . ... .. .. . .... . .. .. . .. .. . . .. .. .... .. 6-49
Entering stage 010 ... . . .. . ...... .. . .. ..... .. ..... ............ .. . .. .. . . .. .. .... .. 6-50
Entering stage 011 6-51
Entering stage 012 _ _.. . .. 6-51
Entering Stage 013 6-52
Entering Stage 014 6-52
Entering Stage 015 .. 6-53
Entering Stage 016 6-53
Entering Stage 017 _ _.. .. . .. .. . .. . .. . . .... . .. 6-54
viii Contents
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Entering stage 020 ............................................................ .. &.54
Running the Program &.55
Program Operation &.55
Ending the Program. .......................................................... .. &.55
Executing the Program ........................................................ .. &.56
6.8 Monitoring the Example Program 6-58
Chapter 7Application Examples
7.1 Start/Stop Circuit . . . . . . . . . . . . . . .... ... .. .. ............... .. ... .... .. . . . .. . . .. . . . . 7·2
7.2 SystemStart-up
Hom............................................................ 7-3
7.3 Run/Jog COntrol 7-4
stage 001 Operation................ . ].f>
stage 002 Operation .... . .. ... .. .. . .. ... .. ........... .. ... . .. ... .. .. .. . . .. ... . . . ].f>
stage 003 Operation ............................................................ 7.f>
stage 004 Operation "........... 7.f>
stage 005 Operation. .. .. . .. .. .. .. . .. .. . ... .. .. .. . ... . . .. . .. . .. 7.f>
stage 006 Operation , ,. .. .. .. .. . . 7.f>
stage 007 Operation ' , ,................... 7.f>
7A s.ven-s.gment DI$p1ay ...... .. •••••••• .. •••• . • . • . • •• •. . • • • • • • .. •• •• • • .... • • . 7· 7
Program Operation , .. ,......................... 7-7
7.5 Hlgh·Speed COuntSubroutine (T1435 Only) 7·10
stage (XX) Operation ' ' 7-11
stage 001 Operation .......................................................... .. 7-11
stage 002 Operation ' . .. ......... .... .. . .. .. .... .. 7-12
stage 003 Operation. ......................................................... .. 7-12
7.6
MIU Operator Interface (11435 Only) 7-13
Chapter 8Instruction Operands
8.1 Input Contaefs .. . . .... . .. . .... .... .......................... .. ... .. ... .. . .... . . . 8-2
8.2
Output Colis .................... .. •• .. . .... . . ••. . . . . . . . . 8·3
8.3 Control Relays . .. .. . .. . .. . . . • .. • .. •• .. •• .... ••••••. .. .. . . . 8·4
8A Immediate Inputs . . . . . .. . . .. .... .. .. . .. . . . . .. . .. . . . . . . . . . . . . . 8-S
8.5
Immediate Outputs 8-6
8.6 Special
RelQy$ .............. .. . . .. . . . .. . . .. . . . .. .. . .. .. . .. .. . .. . . .. . . . . . .. . .. . . . 8-7
Clock Relays , , ,..... 8-7
CPUstatus Relays ' ,, ,. .... .. .. .. . .. .. .. . .. . .. .. . . .. . .... . . . 8-8
System
Check Relays 8-9
Accumulator Relays 8-10
Data Communications Relays 8- 11
8.7 TimerRelQy$ 8-13
Contenls Ix
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

8.8 Counter RelClYS 8·14
8.9
V-M.mory Pointers.. • .. .. . .. ••• •••• .. . .. . .. .. • .... • .. . .. . .. • .. .. • .. ••• 8-15
8.10
IndirectAd~ng 8-16
Overview............................ 8-16
ErrorFlag 8-17
Chapter 9High-Speed Boolean Instruclions
STR . ... . .. ... . .. .. . .. •... .. . .. . . ... .. .. . . . .. . . .. .. ... . ..... . .. . . .. .. .. .. . .. .. .. . 9-2
STRN 9-2
AND 9-3
OR 9-3
ANDN 9-.4
ORN ,.............. 9-.4
AND SIR __ .,'..... 9-5
ORSIR , , __ 9-6
OUT '" . .. .. . . ... . .... .. .. . . .. . . 9-7
OROUT 9-8
Chapter 10 Comparative Boolean Instructions
STRE .. . .. .. . .. . .. .. •. •. .. . .. .. . .. ... . .. .. . ... •.. ..... . .. .. . .... . .. .. .. . .. .. ... . . 10-2
ORE.................................................................... 10-2
ANDE 10-3
SlRNE 10-3
ORNE 10-4
ANDNE......................................................................... 10-4
STR .....................••.•.........................•.•........................ 10-5
OR............................................................................. 10-5
AND 10-6
SlRN 10-6
ORN 10-7
ANDN .. . ... . .. . ... .. . . .. . ... .. . ... . . .. .. ... . .. ... ... . . . ... .. ... . ..... .. . .. .. .. . 10-7
Chapter 11 Immediate InstrucHons
SlRI 11-2
STRNI ........................•...................•.•...........•.•••... 11-2
ORI 11-3
ORNI ... .. .. . . ... . ... . . ... . . ... . ... . . ... .. . .. .. .. .. .. . ... .. . .. .. ... .. . ... .. .. .. . 11-4
ANDI 11-.4
ANDNI 11-5
OUll 11-5
OROUll ............... .. 11-6
SETI 11-7
RSTl 11-7
LDIF (11435 Only) :........ 11-8
OUllF (11435 Only) . . ... . .. .. .. ... . .. .. .. ... . ... .... .. . .. ..... . .. .. .. .. . .. .. . . . 11-9
xContents
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Chapter 12 TImer and Counter Instrucflons
TMR __ 12-2
TMRF __ ........ ....... .. .. .... .... . .... .. .. . .. .. .. . .. .............. . .. 12-3
TMRA
__ _. 12-4
TMRAF __ _. _ _. 12-5
CNT
... _........................................................................ 12-6
SGCNT
_.... 12-7
UDC _ _
12~8
Chapter 13 Accumulator Data Manipulation Instructions
LD _............................................................. 13·2
lOD 13-3
LDX _. __ 13-4
lOA _. _ _ _. _ 13-5
OUT .. _.,
__ 13-6
OUID _........ .... .........
.. .. .. . . .. .. ... . .. 13-7
OUTX , _. 13·8
AND ,
__ .. _ 13~9
ANDD , 13-9
OR ,
.. , _ , 13-10
ORD _ 13~1O
XOR _" 13~11
XORD , , , , , __ . 13-11
CMP , _ _., . _. 13-12
CMPD , _ , 13-12
Chapter 14 Bit Manipulation Instrucflons
SHFR _ _ _ ' 14-2
SHFL " 14-3
ROTR , ,_ .. ,,,.,, , ,,........................ 14-4
ROTL ,.,........ ............................................. .. 14-5
lOF
(T1435 Only) ,............................. 14-6
OUTF (TI435 Only) 14-7
ADDF (TI435 Only) ,................................. .. 14-8
SUBF (TI435 (Only) ,.... 14-8
MULF (TI435 Only) ,........... 14-9
DIVF (T1435 Only) ,. ,. , ,,. .. . .. ... ... .. . .. .... .. 14-9
ANDF (TI435 Only) _. _, ., . , , _ .. ,,...................... .. 14-10
ORF (TI435 Only) __ ., _, .. .. . .... .. . .. 14-11
XORF (T1435 Only) " _.. ... .. ... ... ... .. ... . .. 14-12
CMPF (TI435 Only) , _........................... .. 14-13
SUM ,, .. _, ,......................... .. 14-13
LDSX (T1435 Only) .. _ __ ............................. .. 14-14
Chapter 15 Accumulator Stack Instructions
POP , , ,. , .. , ,.. ...... .. .. .... .. ... ..... .. 15-2
ADDS , , 15-3
SUBS , _, 15-3
MULS , , .. , , ,.. .. ... 15-4
DIVS _ _, _ , .. .. .. .. ... . .. 15-4
CMPS
15-5
Contents )[.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

INV 15-5
BCDCPL .. .. 15-6
Overview. ...................................................................... 15-7
Speciol Reloys .... . .. .. . . . . .. .. . . .. . . .. . .. .. . . . .. .. .. . . . .. . .. .. . . . . . .. . . .. . .. . .. 15-7
ADDBS (T1435 only) 15-9
SUBBS (T1435 only) 15-10
MULBS (T1435 only) 15-10
DIVB$ (11435 only) 15-11
ANDS (T1435 only) 15-12
ORS
(TI435 only) .. ...... .. . . . .. . . . .. . . .. .. . .. . . . . .. . .. . .. .. . . .. . . . . .. . .. . . . . .. . .. 15-12
XORS(TI4350nly)
15-13
Chapter 16 BCD Instructions
ADD.............................. .. . 16--2
ADDD.......................................................................... 16--2
SUB............................................................................ 16--3
SUBD .. 16--3
MUL............................................................................ 16--4
DIV 16--4
INC............................................................................ 16--5
DEC......................................... 16--5
Chapter 17 Binary Instructions
ADDB 17-2
ADDBD (TI435 Only) 17-2
SUBB 17-3
SUBBD (TI435 Only) 17-3
MULB........................................................................... 17-4
DIVB 17-4
INCB 17-5
DECB 17·5
Chapter 18 Encoding and Decoding Instructions
BIN............................................................................. 18-2
BCD............................................................................ 18-2
ENCO 18-3
DECO.......................................................................... 18-4
SEG ,............. 18-5
ATH 18-6
HTA (TI435 Only) .. . .. . . . . . . .. .. . . .. .. .. . .. .. . . . . . .. . .. . . . .. . . . . . . . . . . . . .. .. . .. . . . 18-8
Chopter 19 Table Instructions
FILL.................................................... 19-2
FIND (11435 Only) ................................................................ 19-3
FDGT (TI435 Only) 19-5
DLBL (TI435 Only) 19-7
NCON (TI435 Only) :....................................... 19-8
ACON
(T1435 Only) ............................................................ .. 19-8
MOV
(T1435 Only) 19-9
TID
(T1435 Only) 19-10
xII Contents
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

RFB (T1435 Only) ... .. ... .. .. ... .. . .. . . . . . . . .. ... .. . . .. ............. .. . . . . .. . . .. .. 19-11
STT (T1435 Only) 19-12
RFT(TI4350nly) 19-13
ATT (TI435 Only) 19-14
Chapter 20 Stage Instructions
ISG............................................................................. 20-2
SG 20-2
JMP 20-3
NJMP 20-3
Chapter 21 ProgramControl Instructions
PAUSE 21-2
STOP........................................................................... 21-3
GOTO/LElL(TI4350nly) 21-4
FOR/NEXT(T1435 Only) 21-5
GTS(TI435
Only)...................... . 21-6
SBR (T1435 Only) .. 21-7
RTC
(T1435 Only) 21-7
RT(TI435
Only) 2H
ENI . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .. . . .. 21-8
0151 21-8
INT 21-9
IRTC 21-9
IRT 21-9
MLS/MLR 21-10
Chapter 22 ProgramSupportInstructions
SET . 22-2
RST 22-2
SR ,....... 22-3
PO , 22-4
NOP , ". 22-4
END , " , 22-5
LDLBL
(T1435 Only) , , .. ,..... .. .. .... .. . . .. . . .. . . .. . . .. . .. .. .. . . .. .. . .. . .. 22-5
MOVMC (T1435 Only) , . .. .. . .... .. ...... .. .. . . .... .. . . .. 22·6
RD 22-8
wr , , 22·9
RX 22-10
WX , " , 22-12
FAULT " ,.,. 22-14
RSTwr " ", .. , 22-15
Appendix ANumber Systems and Codes
A.I Nul"llber Systems ,.............. A-2
Decimal Numbers ,,.. .. . A-2
Binary Numbers ................................................................. A-2
Binary Coded Decimal Numbers ,....................................... A-3
Octal Numbers .,............................................................... A-4
Hexadecimal Numbers. ......................................................... A-5
A.2 ASCII COde . . .. . . . . .... .. .. . .. .. .. .. .... .. .. . . .. .. . .. .. . .. . .... .. .. ............. A-6
Contents xIII
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

AppendIX BInstruction SetSummary
B.l Instructionsset Index 8-2
B.2 Instruction Operands .. • .. ••••. .. •. . ... . . .. .. •• .. .. . .. . ..... •• .. •. . ••• .. •• .. •• .. •B-3
Discrete Operands _. __ ................................................. B-3
WordOperands _ __ B-3
8.3 Instruction SUmlTlClfY 8-4
Appendix C ErrorMessages
Glossary
Index
xlv Contents
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

List of Figures
Figure i Inserting the CPU _. xxv
Figure ii Inserting a Memory Cartridge in the TI435 xxv
Figure
III 110VAC Shorting Bar Installation , . _ xxvi
Figure iv Inserting
the I/O Modules _. .. ... . .. .. . . . . .. .. . . . xxvi
Figure v
Connecting the CPULine Power Wiring .. . . .. . . ... . .. xxvii
Figure vi Wiring
the I/O Modules _ _.................... .. xxviii
Figure vii Connecting the MIU .. .. . . xxix
Figure viii Setting the Keylock Switch to TERM __ . . .. . .. .. .. . xxx
Figure
1-1 TI405 ProductFamily _........... 1-3
Figure 1-2 Discrete
Output Module Derating Charts _... H5
Figure 1-3 Power Budget Worksheet Example #1 , , __ .. 1-20
Figure HI Power Budget Worksheet Example #2 _ ,...... 1-21
Figure 1-5 Power Budget Worksheet .. .. . .. 1-22
Figure 1--6 MIUPeripheral Port _ _.. .. ... . .. .. . .. 1-24
Figure 1-7 MIU Port Specifications _ _.... 1-25
Figure 1-8 TI435 Serial Interface Port Specifications.. . .. .. .. . .. . .. .. .. .. . . .. ..... .. .. .. . . 1-26
Figure 1-9 Protocols Supported Before V2.1 . .. . . .... .. . . .. .. .. . . .. .. ... . .. .. .. .. . .. .. . . . 1-29
Figure 1-10 Protocols
Supported by V2.1 _. ... . .. .. . . .. . .. .. . . . 1-29
Figure 1-11 Obtaining N-sequence on nSOFT Release 2.01 1-31
Figure 2-1 Operator SafetySwitch __ .. . .. . .. .. .. . .. .. .. .. . . .. .. .. .. .. .. .. . . 2-4
Figure 2-2 Emergency stop Switch ... . . .. . .. .. . . .... .. ... .... .. .. . .. .. .. . 2-5
Figure 2-3 JOG or INCH SWItch ,. .. . .. .. .. .. ... .. .. . .. . .. .. . . . 2--6
Figure 2-4 Sample Ground Connections _.. _ _............................. 2-9
Figure 2-5 Examples
of Noise SnUbbing .. .. . . .. .. . .. . . .. .. . .. . .. .. .. ... . .. .. . . .. ... .. . .. 2-12
Figure
2--6 Base Configuration Example _........ .. 2-15
Figure 2-7 Base
Mounting Dimensions 2-16
Figure 2-8 Expansion Base
Mounting Dimensions _ 2-17
Figure 2-9 CPUDipswitch _.. . .. .. 2-18
Figure 2-10 Inserting
the CPU _. _. .. .. .. ... .. .. .. .. .. . . .. . . .. . . . .. . .. .. .. . .. .. .. . .. .. 2-20
Figure 2-11
Connecting the CPULine Power Wiring _ _.. . .. .. .. .. . .. . .. .. . .. 2-21
Figure 2-12 Selecting 110or 220 VAC Supply Voltage __ .. . .. ....... .. .... ... .. ... .. 2-22
Figure 2-13
TI405 (pPX:435DC-CPU) _. . .. ... .. . .. 2-23
Figure 2-14
TI405 (PPX:435DC1-CPU) 2-24
Figure 2-15 Inserting
the I/O Modules _......... .. 2-25
Figure 2-16 Removing
the Terminal Block _. .. . .. .. ......... .. . ... . . .. . .. .. . .. 2-26
Figure 2-17
Connecting the MIU Directly to the CPU 2-27
Figure 2-18
Connecting the MIU to the CPU with a Cable. ............................ .. 2-28
Figure 2-19 MIUContrast
AdjustmentLocation 2-28
Figure 2-20 The CPUsKeyswitch
and LEDs _ 2-29
Figure 2-21
I/O Configuration Menu __ 2-30
Figure 2-22 Power-up Configuration Check Display _ .. _. .. . .. 2-31
Contents xv
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Figure 2-23 AUX46 Function Menu ................................................... .. 2-32
Figure 2-24 Identifying
the I/O Modules " ", ,.. 2-34
Figure 2-25
PPX:U-OSN 12-24 VDC Input Module (Negative Logic) , 2-35
Figure 2-26 PPX:U-2ON 115/230 VAC Input Module (Negotive/Posltive Logic) ,, . .. . ...... .. 2-36
Figure 2-27
PPX:U-25N 115VAC Input Module 2-37
Figure 2-28
PPX:U-5QN 24-48 VDC Input Module (Isolated) .,............................ 2-38
Figure 2-29
PPX:U-55N 12-24 VAC/VDC Input Module ' 2-39
Figure 2-30 PPX:U-DlT 8-Polnt Relay Output
Module, .................................. .. 2-40
Figure 2-31
PPX:U-05T 16-PointRelay Output Module.. .... .. .. .. .. . .. .. ... .. . . .. ... .. . .. 2-41
Figure 2-32 PPX:U-I2T12/24 VDC Output Module (Negative Logic, Sinking) 2-42
Figure 2-33
PPX:U-15T 24 VDC Output Module (Negative Logic, Sinking) 2-43
Figure 2-34 U-20T8-Polnt 115/230 VAC
Output Module ... ,............................ .. 2-44
Figure 2-35
PPX:U-25T 16-Polnt 115/230VAC Output Module 2-45
Figure 2-36 U-55T12/24 VDC
Output Module (Positive Logic, SOurcing) ."", "... 2-46
Figure 2-37
PPX:U-DSS Input Simulator Module ,.,., ' 2·47
Figure 3-1 Example Read
and Write Shared RAM (AUX47 on MIU) , .. ,...... 3-4
Figure 3-2 PowerFlow Indications
on the MIU ... ..... .. .. .. .. . .. .. .. . .. ... .. . . .. .. ... .. . 3·5
Figure 3-3 Monitoring a
v-mernorv Address in Run Mode , .. ' ,. . 3-6
Figure 3-4 Storing a Constant in V-memory , , , 3·7
Figure 3-5 Monitoring Output Points ,, _,... .. . . 3-8
Figure 3-6
Test Mode MIUDisplay ,." ,....................... 3·9
Figure 3-7 Test-Run Mode Instruction Display , , 3-10
Figure 3-8 Monitoring a Timer , , ... . .. .... . .. ... .. . .. . ... .. .
.. 3-11
Figure 3-9 AUX58 Menu Display 3·12
Figure 3-10
YlXlOO Configuration Display. ............................................. .. 3-12
Figure 3-11 Keyboard
Check Selt-test 3-14
Figure 3-12 AUX42
Menu Display ,.................................... 3-17
Figure 3-13 Example
of an ErrorMessage Display 3-17
Figure 3-14 CPUIndication
of Failed I/O Modules.. .. . .. . . .. .. .. .. .. . .. . .. .. .. .. .. .. .. .. 3-19
Figure 3-15 Loose Terminal Block
and Blown Fuse Indicators ,... 3-19
Figure 3-16 Diagnostic ErrorMessage Display
.................•..... '................. .. 3-20
Figure 3-17 AUX42 Message Display 3-20
Figure 3-18 CPUBattery
Replacement ',............ 3-22
Figure 3-19
Memory Cartridge Battery Replacement ,. .. 3-23
Figure 4-1 The
PPX;5-10P Machine InterfaceUnit ,.,... 4-2
Figure 4-2 MIUKey Groups 4·3
Figure 4-3 First Level MIUKeys(Unshifted) ' . . .. . .. .. .. . .. .. .. .. . .. .. .. .. . . 4-4
Figure 4-4 Second Level MIUKeys ,...... .. . ...... . 4-6
Figure 4-5 AUXFunction
Menu Hierarchy ..•... , _. _. , , .. ,................. .. 4-11
Figure 4-6 Inserting a Memory Cartridge In the MIU 4-12
Figure 4-7 Inserting a
Memory Cartridge in the CPU ., .. ,. , , , ,, , .. 4-13
xvi Contenls
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Figure4-8 Disconnecting the Memory Cartridge from the MIU......................... .. 4-14
Figure4-9 Removing
the Memory Cartridge from the MIU 4-14
Figure4-10 Disconnecting
the Memory Cartridgefrom the CPU 4-15
Figure
4-11 Removing the Memory Cartridgefrom the CPU 4-15
Figure4-12 Write-protectTerminal on the Memory Cartridge _. . .. .. .. . ... .. .. 4-16
Figure4-13
Connecting the Cassette Cable. ... . .... .. .. .. ... .. .. . .. .. .. . .. . .. . . .. .. . .. 4-22
Figure4-14 Removing
the Memory Cartridge Cover 4-28
Figure4-15 32-blt
Double Word Format '" 4-29
Figure4-16
TI425/T1435 Memory Map _. . . .... . . .. 4·30
Figure4-17
Operation of Non-retentive Control Relays _ _. 4-32
Figure4-18
Operation of Retentive and Non-Retentive Control Relays 4-33
Figure
5-1 A Simple Nelwork Example ... .. . . .. . .. .. . . .... . .. .. ... .. ...... .. .. .. .. .. .... 5-3
Figure5-2 Entering
Contacts in Series (AND) _. _ 5-4
Figure 5-3 Entering Series Branches In Parallel (OR STR) _ _. . . . . 5-5
Figure 5-4 Entering Parallel Branches _. .. .. .. .... . .. 5-6
Figure 5-5 Entering a Complex Ladder Program __ _. _. ... ... . . 5-7
Figure5-6
Accumoictor and stack Operation _ _ ' 5-10
Figure 5-7 Subroutine Instructions 5-
11
Figure 5-8 Interrupt Routine Instructions __ _. .. 5-12
Figure5-9 Scan Time
Components _. . .... . . . 5-13
Figure6-1 Four Basic
Components of stage Programming. .............................. 6-3
Figure6-2
One Complete stage _. . . 6-4
Figure6-3
stage Used as a Flag. ....................................................... 6-4
Figure6-4 stage Running Continuously __ . .. 6-5
Figure6-5 Assigning Stage Numbers in
Octal 6-6
Figure6-6
stages Connected Sequentially 6-6
Figure6-7
stages Contrailing the Same Points 6-7
Figure6-8 Passingstatus
Belween stages _. 6-7
Figure6-9 Active stages Sharing Output _.. ... ...... . 6-8
Figure6-10 Sample
of Multiple Active stages ........................................... 6-8
Figure6-
11 Using stage Condition to Control Flow 6-9
Figure 6-12 Sequential Function
Chart 6-10
Figure6-13 Typical Clamp/Drill Press Operation .......•............................. _. .. 6--10
Figure6-14 Adding I/O Points. .. . . . .. .. ... .. .. .. ... .. ... .. .. .... .. . .... .. .. .. .. .. .... .. 6-11
Figure6-15 Assigning Numbers to I/O Points 6--12
Figure 6--16 Example of a Ladder Logic Program.. .. .. .. ... .. ... .. .... .... .. . . .. .. .. 6-13
Figure6-17 Example of stage Programming '" 6-15
Figure6-18 RLL versus stage Programming Instructions 6-16
Figure 6--19 Multiple stagesControlling an Output _. .. .. . .. .. ..... .. .. ... . .. 6-18
Figure6-20 Ladder Logic Equivalent (All stages Active) 6-18
Figure 6-21 Simple Stage Programming Example. ... .. . .. ............................. .. 6-23
Contents xvII
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Figure 6-22 Entering a Stage Program .. .............................................. .. 6-24
Figure 6-23
Conveyor Une _. _.. . .. 6-29
Figure 6-24 An
Intermediate Stage Programming Example ........................ .. 6-31
Figure 6-25 Intermediate Example---Stage CXXl ....................... .. . .... .. .. . .... . .. 6-32
Figure 6-26
Intermediate Example---Stage 001 .. . . .. . .. .. . .. .. .. .. .. .. .. .. .. .. . .. . .. .. .. 6-33
Figure 6-27
Intermediate Example---Stage 002 _ .. . .. .. 6-34
Figure 6-28
Intermediate Example---Stage 003 _..... .. 6-35
Figure 6-29
Advanced Stage Diagram Symbols. . ... . .. .. .. . ... . ...... . .. .... . .. . .. ... .. 6-37
Figure 6-30 Product FinishingExample - ---. . .. .. ... . . .... ... . .... .
.. 6-36
Figure 6-31 Stage Program for ProductFinishing
6-41
Figure 6-32 Advanced Example---Stage CXXl .......................................... .. 6-42
Figure 6-33
Advanced Example---Stage 001.......................................... .. 6-43
Figure 6-34
Advanced Example---Stage 002 _.. . . . . . . .. . . . . . . . .. . .. 6-44
Figure 6-35
Advanced Example---Stage 003 __ __ .. _ 6-44
Figure 6-36
Advanced Example---Stage 004 . . . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . . . . . . . . .. . .. 6-46
Figure 6-37 Advanced Example---Stage 005.......................................... .. 6-47
Figure 6-38
Advanced Example---Stage 006 _ .. .. . . . . . . .. . . . . . . .. . . .. 6-46
Figure 6-39
Advanced Example---Stage 007.......................................... .. 6-49
Figure 6-40
Advanced Example-Stage OlO. . . . . . . . . . . . . . . . . . . . . .. . . . . . . .. . . . . . . . . . . . .. 6-50
Figure 6-41
Advanced Example---Stage 011 ... . .. .. . .. .. .. .. .. ... ... .. . .... .. .. . .. .. . .. 6-51
Figure 6-42 Advanced EAample---Stage 012.. ... . . .. . . . .. .. .. .. . .. .. ... .. .. . ... . . .. 6-51
Figure 6-43 Advanced Example---Stage 013 _.. .. ... .. .. .. .. . . .. .. . .. . .... . .. 6-52
Figure 6-44
Advanced Example---Stage 014 ... . . . .. . ... .. . .. .. ... ... .. . . .. . .. .. . .. .. . .. 6-52
Figure 6-45
Advanced Example---Stage 015.. ... . . .. ... .... .. . ... .. . .. . . . .. .. ... . ... . .. 6-53
Figure 6-46
Advanced Example---Stage 016 _............. 6-53
Figure 6-47
Advanced Example---Stage 017..... 6-54
Figure 6-48
Advanced Example-Stage 020.......................................... .. 6-54
Figure 6-49 Input
Module Indicators.. . . .. . .. .. .. .. .. . ... .... . . ... .. . .. . . ... . .. .. . .. .. .. 6-55
Figure 6-50
Output Module Indicators. ............................................... .. 6-56
Figure 6-51
Active Stages Monitor Display.. .. .. . . .. . . ... .. .. . . ... ... .. . ... .. . .. . .. .. . .. 6-56
Figure 6-52 Product
Count Display ... .. .. . .. .. . . .. .. . .... . .. . . ... .. . .. . . ... .. ... .. .. . .. 6-59
Figure 6-53 CurrentTlmer Values Display .. ..
.. .. . .. .... .. .. .. .. .. . . .. .. .. .. . .... . .. 6-60
Figure 6-54
I/O Monitor Display 6-60
Figure
7-1 Start/Stop RLL Circuit .. . ... . . .. . . ... . . . . .. . . .. . . . .. .. . .. . ... .. . .. . .. .. .. . 7-2
Figure 7-2 Start/Stop Stage Circuit 7-2
Figure 7-3 System Start-up Horn (RU) .
.. .. . .... ... .. .. .. ... .. . . . .. . .... . .. .. .. .. . .... . .. 7-3
Figure 7-4 System Start-up Horn (Stage) 7-3
Figure 7-5 Run/Jog Control
Stage. ... .. .. . ... ... . .. . . .. . .. . ... .. . .. . .. .. .. .. ... .. .. . 7-4
Figure 7-6 Run/Jog Control Program Ustlng
.... ................. ... .. .. .. . .. .. . .. . ... . . . 7-5
Figure 7-7 Seven-Segment Display Example........................................... . 7-7
Figure 7-8 Seven-Segment Display (Stage) _.................................... 7-6
xviII Contents
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com