Siemens SINUMERIK 808D Installation guide

Sinumerik 808D ADVANCED Commissioning Guide
Version 2013-09
s
Training manual

Commissioning Guide Page 2 808D ADVANCED Turning and Milling
Notes
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808D ADVANCED Turning and Milling Page 3 Commissioning Guide
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The warranty is connected to the product serial number of the
808D ADVANCED.
You can find the product serial number:
On the back of PPU system hardware.
Picture 1
product serial
number
Or on the display.
After switch-on, press the “Shift” and “Alarm” keys together.
Then press the “Extension” button
This will enter into the system area.（see picture 1）
Press softkey to enter the screen of service axes ( see picture 2).
Press softkey to enter the screen of version data ( see picture 3).
You can find the serial number information which needs to be registered
starting with the letters “SZV”.
For any question about ”SZV” serial number and the steps to register ,
Please contact the Siemens Technical Support & Service Hotline:
[phone]
Picture 2
Picture 3
Product identification / SINUMERIK 808D ADVANCED

Commissioning Guide Page 4 808D ADVANCED Turning and Milling
Notes
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808D ADVANCED Turning and Milling Page 5 Commissioning Guide
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Workflows
End
Commissioning
of Prototype
Machine using
Sample PLC
Series
Machine
Production
PLC program
design and
adjustment
go to page 7
go to page 53
go to page 73
For
For
For

Commissioning Guide Page 6 808D ADVANCED Turning and Milling
Notes
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808D ADVANCED Turning and Milling Page 7 Commissioning Guide
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Basic Commissioning procedure for prototype machines using the
Sample PLC
Commissioning
of Prototype
Delivery
Check
Mounting
Dimen-
sions
Wiring
ToolBox
Software
Switch on
and
Prepare
Licences
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Go to page 8
Go to page 8
Go to page 11
Go to page 22
Go to page 26
Go to page 31
End
Options
Step 7 Go to page 32
Commis-
sioning
Diagram
Step 8 Go to page 33
Commis-
sioning
the
Prototype
Step 9 Go to page 33
Cabinet
Design
Step 10 Go to page 50

Commissioning Guide Page 8 808D ADVANCED Turning and Milling
s
Commissioning
of Prototype
Machine using
Sample PLC
In the following diagram the most common Siemens components are
shown. For detailed information refer to :-
Commissioning manual page 13
In the following technical drawing the mounting dimensions for the PPU
and the MCP are shown.
You must provide sufficient space (recommended distance: 80 mm)
between the maintenance door and the cabinet wall for replacing the
CF card:
For further components refer to :-
Commissioning manual page 21
Delivery check Mounting dimensionsStep 1 Step 2
Spindle encoder
USB stick
Handwheels
+24V DC power supply
808D MCP
Motor Motor Motor
SINUMERIK
808D ADVANCED PPU
PC/PG
Spindle motor
Inverter or servo spindle drive
Notes：
1. PC and memory stick is not included in scope of delivery.
2. "USB", "Handwheel","24V DC power supply", "Emergency stop button", "Inverter or servo spindle drive", "Spindle
encoder" are also not included in scope of delivery.
Emergency stop button
Factory Network
SINAMICS V70 SINAMICS V70 SINAMICS V70
In order to mount the PPU and MCP use the clamps provided as shown
below :-
In total 14 clamps are provided together with the delivery of PPU :
1. 8 clamps for mounting PPU.
2. 6 clamps for mounting MCP.
Terminator

808D ADVANCED Turning and Milling Page 9 Commissioning Guide
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BB AA
X10
NC
Commissioning
of Prototype
Machine using
Sample PLC
Mounting dimensions Step 2
MCP
The clamps are located at the positions indicated with the black triangles.
The black triangles can be seen in the above picture highlighted with red
circles.
PPU = Panel Processing Unit
MCP = Machine Control Panel
The cut-out dimensions for the 808D ADVANCED horizontal PPU and
MCP.
Cut-out dimensions
PPU
808D PPU
808D MCP

Commissioning Guide Page 10 808D ADVANCED Turning and Milling
s
Commissioning
of Prototype
Machine using
Sample PLC
Mounting dimensions Step 2
The clamps are located at the positions indicated with the black triangles.
The black triangles can be seen in the following picture with red circles.
MCP
PPU
MCP
Vertical MCP without handwheel Vertical MCP with ingrate handwheel
808D PPU
808D MCP
The cut-out dimensions for the 808D ADVANCED vertical PPU and
MCP.
Cut-out dimensions