Siemens Sinumerik 840DiE sl User manual

Valid for
Control
SINUMERIK 840Di sl/840DiE sl
Software Version
System Software for 840Di sl/840DiE sl 1.4
01/2007 Edition
SINUMERIK 840Di sl
Manual
General Information 1
Hardware Descriptions 2
Design 3
EMC and ESD Measures 4
Power On and Power–Up 5
PLC Commissioning 6
Ethernet Communication 7
PROFIBUS Communication 8
Drive Commissioning
(SINAMICS) 9
Drive Commissioning
(SIMODRIVE) 10
NC Commissioning with
HMI Advanced 11
Alarm and Message Texts 12
Axis and Spindle
Test Run 13
Drive Optimization with
HMI Advanced 14
User Data Backup/
Standard Commissioning 15
Software Installation/
Update and Data Backup 16
License Management 17
Specific Data
and Functions 18
Small SINAMICS Glossary A
Abbreviations B

References C
EC Declaration of
Conformity D

SINUMERIK®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in the ”Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . .
Edition Order No. Remarks
10/2005 6FC5397–4CP10–0BA0 A
03/2006 6FC5397–4CP10–1BA0 C
01/2007 6FC5397–4CP10–2BA0 C
Trademarks
All product names mentioned may be trademarks or product designations of Siemens AG or their suppliers,
whose use by third parties for their own purposes may infringe the rights of the trademark owners.
Copyright ©Siemens AG 2007
We have checked the contents of this manual for agreement with the
hardware and software described. Nevertheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The data in this document is regularly checked and the
necessary corrections are included in the following editions.
Suggestions for improvement are also welcome.
Subject to change without prior notice.
Siemens–Aktiengesellschaft
Printed in the Federal Republic of Germany
3ls

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PREFACE
The SINUMERIK documentation is subdivided into 3 parts:
SGeneral Documentation
SUser Documentation
SManufacturer/Service Documentation
An overview of publications, which is updated monthly and also provides infor-
mation about the language versions available, can be found on the Internet at:
http://www.siemens.com/motioncontrol
Follow menu items – ”Support” –> ”Technical Documentation” –> ”Overview of
Documentation”.
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information about training courses and FAQs (Frequently Asked Questions) can
be found in internet under:
http://www.siemens.com/motioncontrol and there under the menu item
”Support”
This documentation is intended for manufacturers/end users of machine tools
and production machines who use SINUMERIK 840Di sl and SINAMICS S120.
This documentation only describes the functionality of the standard version.
Additions or revisions made by the machine manufacturer are documented by
the machine manufacturer.
Other functions not described in this documentation might be executable in the
control. This does not, however, represent an obligation to supply such func-
tions with a new control or when servicing.
For the sake of simplicity, this documentation does not contain all detailed infor-
mation about all types of the product and cannot cover every conceivable case
of installation, operation, or maintenance.
If you have any technical questions, please contact our hotline:
Europe/Africa Asia/Australia America
Phone +49 180 / 5050 – 222 [phone] [phone]
Fax +49 180 / 5050 – 223 [phone] [phone]
Internet http://www.siemens.com/automation/support–request
E–Mail mailto:[email protected]
SINUMERIK
documentation
Target group
Standard scope
Technical
support
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Notice
Country telephone numbers for technical support are provided under the following Internet
address:
http://www.siemens.com/automation/service&support
For questions on the documentation (suggestions, corrections), please send a
fax or e–mail to the following address:
Fax [phone]
E–Mail mailto:docu.[email protected]
A fax form is available at the end of this document.
http://www.siemens.com/motioncontrol
Search: SINUMERIK 840Di sl
The Link Box on the SINUMERIK 840Di sl page gives you direct access to all
important information about the product.
This manual provides detailed information required for the configuration and
commissioning of a SINUMERIK 840Di sl system.
This manual describes the control system design and the interfaces of the indi-
vidual components. The commissioning procedure with SINUMERIK 840Di sl
(NCK, PLC and drives) is also described.
For detailed information about individual functions, function assignment and
performance data of individual components, please refer to the appropriate
document for the subject concerned (e.g. manuals, function descriptions etc.).
Separate documents are available for user–oriented activities. These include,
for example, generating part programs and handling controls.
Separate information is also available for operations that the machine tool
manufacturer must carry–out. These include, for example, configuring/engineer-
ing, installation and programming the PLC.
Questions about
the manual
SINUMERIK
Internet address
SINUMERIK
840Di sl
Link box
Aims
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The following help functions are available with this description of functions:
SOverall table of contents
SAppendix with abbreviations and references, glossary
SIndex
If you require information about a certain term, please look in the Appendix for
the specific Chapter Index for the particular term. Both the chapter number and
the page number are listed where you will find this particular information.
This manual contains information which you should observe in order to ensure
your own personal safety, as well to avoid material damage. Notices referring to
your personal safety are highlighted in the manual by a safety alert symbol;
notices referring to property damage only have no safety alert symbol.
Depending on the hazard level, warnings are indicated in a descending order as
follows:
If multiple levels of hazards can occur, the warning is always displayed with the
highest possible level. If a warning with a warning triangle is to indicate physical
injury, the same warning may also contain information about damage to property.
The following danger and warning signs are used in this document. Explanation
of symbols used:
!Danger
This symbol indicates that death, severe personal injury or substantial property
damage will result if proper precautions are not taken.
!Warning
This symbol indicates that death, severe personal injury or substantial property
damage may result if proper precautions are not taken.
!Caution
This warning (with the triangular symbol) means that minor physical injury or
damage to property can occur if the appropriate precautions are not taken.
Caution
This warning (without the warning triangle) means that material damage may
result if proper precautions are not taken.
Notes on how to
use this manual
Safety notes
Danger and
warning strategy
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Notice
This warning means that an undesirable result can occur if the information is
ignored.
Explanation of symbols
Note
The symbol always appears in this documentation where further, explanatory
information is provided.
Machine Manufacturer
This pictorial symbol always appears in this document to indicate that the
machine manufacturer can affect or modify the function described. Never
ignore information provided by the machine manufacturer!
The following notices are intended firstly for your personal safety and secondly
to prevent damage occurring to the products described or any connected de-
vices and machines.
!Warning
Operating electrical equipment has parts and components that are at
hazardous voltage levels.
Actions by an unqualified device/system operator or failure to observe the
warning notices may result in serious physical injury or material damage. Only
suitably qualified personnel, trained in assembling, installing, commissioning
or operating the product should work on this device/system.
Should it be necessary to test or take measurements on live equipment, then
the specifications and procedures defined in Accident Prevention Regulation
VBG 4.0 must be adhered to, in particular § 8 ”Permissible deviations when
working on live components”. Suitable electric tools should be used.
Further notes
Danger notices
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!Warning
SRepairs to devices that have been supplied by our company must only be
carried out by SIEMENS Customer Service or by repair centers
authorized by SIEMENS. When replacing parts or components, only use
those parts that are included in the spare parts list.
SBefore opening the device, always disconnect the power supply.
SEMERGENCY STOP devices complying with EN 60204 IEC 204
(VDE 0113) must remain effective in all automation equipment modes.
Resetting the EMERGENCY STOP device must not cause an uncontrolled
or undefined restart.
SAnywhere in the automation equipment where faults might cause major
material damage or even physical injury, in other words, where faults could
be dangerous, additional external precautions must be taken, or facilities
must be provided, that guarantee or enforce a safe operational state, even
when there is a fault (e.g. using an independent limit value switch,
mechanical interlocks etc.)
!Caution
SConnecting cables and signal cables should be installed so that inductive
and capacitive interference does not in any way impair the automation
functions.
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Electrostatically Sensitive Devices
!Important
Handling of modules containing devices sensitive to electrostatic discharge:
SWhen handling electrostatically sensitive devices, make sure that operator,
workplace and packing material are properly grounded.
SGenerally, electronic modules must not be touched unless work has to be
carried out on them. When handling PC boards make absolutely sure that
you do not touch component pins or printed conductors.
STouch components only if
– you are permanently grounded by means of an antistatic chain,
– you are wearing ESD boots or ESD boots with grounding strips in
conjunction with ESD flooring.
SModules may be placed only on electrically conductive surfaces (table with
ESD top, conductive ESD foam plastic, ESD packing bags, ESD transport
containers).
SKeep modules away from visual display units, monitors or TV sets
(minimum distance from screen > 10 cm).
SDo not bring ESD–sensitive modules into contact with chargeable and
highly–insulating materials, such as plastic sheets, insulating table tops or
clothing made of synthetic materials.
SMeasurements on modules are allowed only if
– the measuring instrument is properly earthed (e.g. equipment grounding
conductor), or
– before measuring with a potential–free measuring instrument, the probe
is briefly discharged (e.g. touch the unpainted metal parts of the control
housing).
Setup and operation of the device/equipment/system in question must only be
performed using this documentation. Only qualified personnel should be al-
lowed to commission and operate the device/system. Qualified persons are
defined as persons who are authorized to commission, to ground, and to tag
circuits, equipment, and systems in accordance with established safety prac-
tices and standards.
Please note the following:
!Warning
The equipment may only be used for single purpose applications explicitly
described in the catalog and in the technical description and it may only be
used along with third–party devices and components recommended by
Siemens. To ensure trouble–free and safe operation of the product, it must be
transported, stored and installed as intended and maintained and operated with
care.
ESD Notes
Qualified
personnel
Proper use
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Contents
1 General Information on the SINUMERIK 840Di sl 1-21. . . . . . . . . . . . . . . . . . . . . . .
1.1 Overview of SINUMERIK 840Di sl 1-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 System components 1-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 System software packages and quantity frameworks 1-22. . . . . . . . . . . . .
1.1.3 Hardware components 1-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.4 Software components 1-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.5 Real–time properties 1-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.6 System integrity 1-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.7 Failure safety 1-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.8 Deactivation 1-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.9 UPS system 1-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Overview of software components 1-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Notes on commissioning 1-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Standard/export version 1-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 840Di start–up 1-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Menu command: Window 1-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Hardware Descriptions 2-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Overview of hardware components 2-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 MCI2 board for 840Di sl 2-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Module 2-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Interface description 2-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Module replacement 2-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 Technical data 2-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 MCI board extension slot variant 2-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Module 2-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Installation instructions 2-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 Interface description 2-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4 Technical data 2-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Cable distributor 2-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 SINUMERIK Industrial PC 2-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 SINUMERIK PCU 50.3 2-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 SINUMERIK operator panel fronts 2-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Operator panel front OP 012 2-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 TCU (Thin Client Unit) 2-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Floppy disk drives 2-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.1 Floppy disk drive 3.5” (USB) 2-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 Power supply 2-74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9.1 SITOP POWER standard 24V/10A 2-74. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 Uninterruptible power supply (UPS) 2-76. . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2.10.1 SITOP POWER DC UPS MODULE 15 2-76. . . . . . . . . . . . . . . . . . . . . . . . .
2.10.2 SITOP POWER ACCU MODULE 24 V DC/10 A/3.2 AH 2-78. . . . . . . . . . .
2.11 I/O module PP72/48 2-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.1 Module 2-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.2 Interface description 2-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.3 Power supply 2-87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.4 Grounding 2-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.5 Dimension drawing 2-89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.6 Technical data 2-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12 ADI4 (Analog Drive Interface for 4 Axes) 2-91. . . . . . . . . . . . . . . . . . . . . . . .
2.12.1 Module 2-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13 Diagnostic repeater for PROFIBUS DP 2-93. . . . . . . . . . . . . . . . . . . . . . . . .
2.13.1 Module 2-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Design 3-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 System overview 3-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Operator panels and touch panels 3-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 PROFIBUS DP components 3-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 MPI components 3-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4 PCU components 3-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Electrical design 3-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 MCI board and PROFIBUS DP 3-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 MCI board and MPI bus 3-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 MCI board extension 3-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 PCU 50.3 3-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Overview of connections 3-101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 MCI board and MCI board extension 3-101. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 PCU50 3-103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 EMC and ESD Measures 4-105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Interference suppression measures 4-105. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 ESD measures 4-106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Power–On and Power–Up 5-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Preparing for commissioning 5-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Checklist 5-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Recommended sequence for first commissioning 5-108. . . . . . . . . . . . . . . .
5.2 First power–up 5-109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Basic commissioning of the system software 5-109. . . . . . . . . . . . . . . . . . . .
5.2.2 Basic commissioning of the PLC 5-110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Booting 5-111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 SRAM handling 5-111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Start–up after battery replacement (PCU backup battery) 5-112. . . . . . . . .
5.3.3 Start–up after replacement of the MCI board 5-112. . . . . . . . . . . . . . . . . . . .
5.3.4 Power up after reinstallation/update of the 840Di sl software 5-114. . . . . . .
5.3.5 Start–up after replacement of the PCU or the MCI board 5-115. . . . . . . . . .
5.3.6 Start–up after importing a backup copy 5-115. . . . . . . . . . . . . . . . . . . . . . . . .
5.3.7 Start–up after power failure/Power Fail 5-115. . . . . . . . . . . . . . . . . . . . . . . . .
5.3.8 Power–up with shutdown signal 5-116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.4 Service Desktop 5-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Activation 5-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 SINUMERIK–specific applications 5-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Setting the boot response for the Service Desktop 5-119. . . . . . . . . . . . . . .
5.4.4 System information after ”Fatal exceptional error” 5-119. . . . . . . . . . . . . . . .
5.4.5 Starting OEM programs 5-120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.6 User–specific HMI start–up images 5-121. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.7 HMI Explorer 5-121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.8 SW installation/update 5-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 ServiceCenter 5-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Activation 5-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Setting NCK/PLC startup mode 5-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Backup/restore functions 5-125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Configuring the network link of PCU (LAN/WAN) 5-126. . . . . . . . . . . . . . . . .
5.7 License management 5-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1 License management with the Automation License Manager 5-127. . . . . . .
5.7.2 License management with SinuCom NC 5-127. . . . . . . . . . . . . . . . . . . . . . . .
6 PLC Commissioning 6-129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 General 6-129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Compatibility 6-129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Performance data 6-129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.3 PLC program 6-130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.4 Installing the PLC basic program library 6-130. . . . . . . . . . . . . . . . . . . . . . . . .
6.1.5 STEP 7 example projects 6-131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.6 PLC user program 6-132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Commissioning 6-134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Basic requirements 6-134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 External communications link: Ethernet 6-135. . . . . . . . . . . . . . . . . . . . . . . . .
6.2.3 External communications link: MPI/PROFIBUS 6-135. . . . . . . . . . . . . . . . . .
6.2.4 Local communications link: SOFTMC 6-136. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.5 Check PLC status and communication interface 6-136. . . . . . . . . . . . . . . . .
6.2.6 First commissioning 6-137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Creating a SIMATIC S7 project 6-139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Creating a project 6-140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Inserting Station 300 6-140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 HW Config 6-141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 Inserting the 840Di sl Rack 6-142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.5 Parameterizing the PROFIBUS interface (X101) 6-143. . . . . . . . . . . . . . . . .
6.3.6 Parameterizing the PROFIBUS interface (X102) (optional) 6-144. . . . . . . .
6.3.7 Parameterizing the MPI interface (X102) (optional) 6-145. . . . . . . . . . . . . . .
6.3.8 Parameterization of the communications processor (CP 840D sl)
(Ethernet) 6-145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.9 Networking PG/PC and PCU (Ethernet) 6-147. . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Creating a PLC program 6-152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 PLC basic program 6-152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 PLC user program 6-153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Creating a PROFIBUS configuration 6-153. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Loading the configuration 6-154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.6.1 Requirements 6-154...............................................
6.6.2 Loading the configuration 6-154.....................................
6.6.3 Series startup file 6-155............................................
6.7 Testing the PLC program 6-156.....................................
6.7.1 Start--up behavior 6-156............................................
6.7.2 Cyclic operation 6-157.............................................
6.7.3 Monitor/control using the SIMATIC Manager 6-157.....................
6.7.4 Monitor/control using HMI Advanced 6-158...........................
6.8 Load configuration into PG (PLC --> STEP 7) 6-160....................
7 Ethernet Communication 7-161.............................................
7.1 General 7-161....................................................
7.1.1 Ethernet PCU connections 50.3 7-161................................
7.1.2 Determining the PCU Ethernet communication parameters 7-161........
7.1.3 Checking an Ethernet connection 7-162..............................
7.2 SINUMERIK 840Di sl commissioning tool: SinuCom NC 7-163..........
7.3 SINAMICS drive commissioning tool: STARTER 7-163.................
7.4 External HMI Advanced 7-164......................................
7.5 MCP 483C IE 7-165...............................................
7.5.1 Conditions for general commissioning 7-165..........................
7.5.2 Parameterization of the MCP 7-166..................................
7.5.3 MCP functions 7-168..............................................
7.5.4 Linking to the basic PLC and user program 7-169......................
7.5.5 Input/output image 7-171...........................................
8 PROFIBUS DP Communication 8-175.......................................
8.1 General 8-175....................................................
8.1.1 PROFIBUS DP interfaces of the MCI board 8-175.....................
8.1.2 PROFIBUS DP with Motion Control option 8-175......................
8.1.3 Message format for cyclic DP communication 8-176....................
8.1.4 Description of a DP cycle 8-177.....................................
8.1.5 Networking rules 8-178.............................................
8.2 Requirements 8-180...............................................
8.3 Creating a PROFIBUS configuration 8-183............................
8.3.1 Requirements 8-183...............................................
8.3.2 Inserting DP slaves 8-184..........................................
8.3.3 Final parameterization of the isochronous DP slaves 8-185.............
8.3.4 Generating system data blocks (SDB) 8-190..........................
8.3.5 Loading a configuration into the PLC 8-191...........................
8.3.6 PROFIBUS diagnosis 8-191........................................
8.4 SIMATIC I/O devices (ET200...) 8-192...............................
8.5 DP slave: I/O Module PP72/48 8-192................................
8.5.1 GSD file 8-192....................................................
8.5.2 Inserting a DP slave 8-193..........................................
8.5.3 Setting PROFIBUS parameters 8-193................................
8.5.4 Setting the I/O addresses 8-194.....................................
8.6 DP slave: MCP 310 8-195..........................................
8.6.1 General conditions for commissioning 8-195..........................
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8.6.2 Parameterization of the MCP 8-196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.3 Functions of the machine control panel 8-198. . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Configuring the DP slave: MCP 310 8-200. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.5 Linking to the basic PLC and user program 8-203. . . . . . . . . . . . . . . . . . . . . .
8.6.6 Input/output image 8-206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 DP slave: MCP 483 8-209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.1 Conditions for general commissioning 8-209. . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.2 Parameterization of the MCP 8-210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.3 Functions of the machine control panel 8-211. . . . . . . . . . . . . . . . . . . . . . . . .
8.7.4 Configuring the DP slave: MCP 483 8-213. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.5 Linking to the basic PLC and user program 8-216. . . . . . . . . . . . . . . . . . . . . .
8.7.6 Input/output image 8-219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 DP slave: ADI4 8-222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.1 Slave OM 8-222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.2 Inserting DP slave 8-222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 DP slave: SINAMICSS120 8-223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.1 SlaveOM for SINAMICS 8-223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.2 Inserting the DP slave 8-223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.3 Parameterizing DP slaves 8-224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.4 Dependencies of PROFIBUS DP communication 8-228. . . . . . . . . . . . . . . .
8.10 DP slave: SIMODRIVE drives 8-231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.1 SlaveOM 8-231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.2 Inserting the DP slave 8-231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.3 Parameterizing DP slaves 8-232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.4 Dependencies of PROFIBUS DP communication 8-236. . . . . . . . . . . . . . . .
8.11 DP slave: Diagnostic repeater for PROFIBUS DP 8-238. . . . . . . . . . . . . . . .
8.11.1 Function 8-238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.2 Application range 8-239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.3 Connection and commissioning 8-239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Drive Commissioning (SINAMICS) 9-241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Requirements 9-241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Basic requirements 9-241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Safety information 9-242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 ONLINE commissioning 9-243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Creating a new project 9-244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Drive unit: Acquiring the component topology and configuring
automatically 9-247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3 Drive: Configuring the motors and encoders 9-250. . . . . . . . . . . . . . . . . . . . .
9.2.4 Control Unit: Selecting the PROFIBUS message frame 9-252. . . . . . . . . . .
9.2.5 Infeed: Selecting the PROFIBUS message frame 9-252. . . . . . . . . . . . . . . .
9.2.6 Drive unit: Checking the configuration 9-253. . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.7 Drive unit: Configuring the PROFIBUS message frame 9-255. . . . . . . . . . .
9.2.8 Control Unit: Error acknowledgement (BICO interconnection) 9-256. . . . . .
9.2.9 Control Unit: Infeed operation (BICO interconnection) 9-257. . . . . . . . . . . . .
9.2.10 Control Unit: Infeed ready to start (BICO interconnection) 9-258. . . . . . . . .
9.2.11 Infeed: Error acknowledgement(BICO interconnection) 9-259. . . . . . . . . . . .
9.2.12 Infeed: Enable (BICO interconnection) 9-260. . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.13 Drive: Enable OFF3 (BICO interconnection) 9-261. . . . . . . . . . . . . . . . . . . . .
9.2.14 Drive unit: Saving parameters 9-262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9.2.15 Drive: Running the motor 9-262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.16 Settings of specific parameters 9-263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Example for systems with more than 6 drives 9-264. . . . . . . . . . . . . . . . . . . .
9.3.1 Installation and basic commissioning 9-264. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Drives of Control Unit 2: Additional BICO interconnection 9-265. . . . . . . . . .
9.4 Further terminal assignments 9-268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.1 Proposal for terminal assignment: 1st CU (X122) 9-268. . . . . . . . . . . . . . . . .
9.4.2 Proposal for terminal assignment: 1st CU (X132) 9-269. . . . . . . . . . . . . . . . .
9.4.3 Proposal for terminal assignment: 2nd – nth CU (X122) 9-269. . . . . . . . . . .
9.4.4 Proposal for terminal assignment: 1st CU with 2nd – nth CU 9-270. . . . . . .
9.4.5 Example: CU interconnection with line contactor 9-271. . . . . . . . . . . . . . . . .
9.5 Fundamentals 9-272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.1 Drive unit: Firmware upgrade 9-272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Drive Commissioning (SIMODRIVE) 10-275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 SIMODRIVE 611 universal/E, POSMO CD/CA and SI 10-275. . . . . . . . . . . .
10.1.1 Commissioning variants 10-275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.2 Preconditions for an online connection 10-277. . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.3 Setting a PROFIBUS address (SIMODRIVE 611 universal/E) 10-277. . . . . .
10.1.4 Setting PROFIBUS address (SIMODRIVE POSMO SI/CD/CA) 10-279. . . .
10.1.5 Setting the MPI interface 10-280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.6 Setting the routing information 10-281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.7 Starting online operation 10-282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Installing SimoCom U 10-283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 NCK Commissioning with HMI Advanced 11-285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 General procedure 11-285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Machine and setting data 11-285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 Display and input 11-287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.2 Protection levels 11-288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.3 Machine data display filter 11-291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 System data 11-292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.1 Resolutions 11-292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.2 Normalization of physical quantities of machine and setting data 11-294. . .
11.3.3 Changing scaling machine data 11-296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.4 Loading default machine data 11-297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.5 Switching over the measuring system 11-298. . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.6 Traversing ranges 11-300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.7 Positioning accuracy 11-300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.8 Cycle times 11-301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.9 Velocities 11-305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 Memory configuration 11-306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.1 DRAM memory 11-307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.2 SRAM memory 11-308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5 Axes and spindles 11-310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.1 Axis configuration 11-310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.2 Axis names 11-313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.3 Drive configuration 11-314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.4 Setpoint/actual value channels 11-318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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11.5.5 Incremental measuring system settings 11-321. . . . . . . . . . . . . . . . . . . . . . . . .
11.5.6 Parameterization of absolute measuring systems 11-324. . . . . . . . . . . . . . . .
11.5.7 Parameterization of a 2nd measuring system with ADI4 11-326. . . . . . . . . . .
11.5.8 DSC (Dynamic Servo Control) 11-329. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.9 Drive optimization 11-330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.10 Rotary axes 11-331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.11 Positioning axes 11-332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.12 Indexing axes 11-333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.13 Parameter sets of axis/spindle 11-334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.14 Position controller 11-336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.15 Speed setpoint matching 11-340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.16 Drift compensation 11-343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.17 Velocity matching (axis) 11-344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.18 Monitoring functions (axis) 11-347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.19 Referencing an axis 11-355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.20 Spindle basic data 11-366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.21 Setpoint/actual value channels of spindle 11-369. . . . . . . . . . . . . . . . . . . . . . .
11.5.22 Gear stages 11-369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.23 Measuring systems of spindle 11-370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.24 Speeds and setpoint adjustment for spindle 11-372. . . . . . . . . . . . . . . . . . . . .
11.5.25 Position spindle 11-374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.26 Synchronizing spindle 11-375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.27 Spindle monitoring 11-377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.28 Spindle data 11-380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6 Handwheels 11-383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6.1 General 11-383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6.2 Connection via cable distributor 11-383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6.3 Connection via PROFIBUS 11-384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6.4 Connection via Ethernet 11-387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.7 Digital and analog I/O devices 11-389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.7.1 Parameterization of the number of inputs/outputs used 11-389. . . . . . . . . . .
11.7.2 Assignment of inputs/outputs to the signal modules 11-390. . . . . . . . . . . . . .
11.7.3 System variable $A_...[n] 11-391. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.7.4 Digital input/output bytes and system variables 11-392. . . . . . . . . . . . . . . . . .
11.7.5 Time–based reaction 11-393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.7.6 Configuration example 11-394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8 Loadable compile cycles 11-399. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.1 Loading a compile cycle 11-400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.2 Interface version compatibility 11-400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.3 Software version of a compile cycle 11-401. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.4 Supplementary conditions 11-402. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.5 Activating and licensing technology functions 11-402. . . . . . . . . . . . . . . . . . . .
11.8.6 Data descriptions (MD) 11-403. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.9 PROFIBUS DP 11-404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.9.1 Setting the parameters for the shut–down behavior 11-404. . . . . . . . . . . . . . .
11.9.2 Data descriptions (MD) 11-404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.10 Initial settings 11-405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.11 NCK/PLC diagnostics 11-406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.11.1 Menu: Diagnostics 11-406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.11.2 Menu: Settings 11-410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12 Alarm and Message Texts 12-413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Alarm and message texts 12-413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.1 Configuration file MBDDE.INI 12-413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.2 Standard text files 12-414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.3 User text files 12-414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.4 Syntax for alarm text files 12-416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.5 Setting the alarm log properties 12-418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Axis and Spindle Test Run 13-421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Prerequisites 13-421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.1 Drives: SINAMICS S120 13-421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.2 Drives: SIMODRIVE 13-421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.3 NCK/PLC interface signals 13-422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Axis dry run 13-423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.3 Spindle dry run 13-424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 Drive Optimization with HMI Advanced 14-427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Overview 14-427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2 Measuring functions 14-428. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 Miscellaneous functions 14-430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4 Frequency response measurements 14-432. . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.1 Measurement of current control loop 14-433. . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.2 Speed control loop measurement 14-434. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.3 Position control measurement 14-437. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5 Graphic display 14-440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6 Trace function 14-443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6.1 Trace function properties 14-443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6.2 Main menu and operation 14-444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6.3 Parameterization 14-445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6.4 Performing the measurement 14-447. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6.5 Display function 14-448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.7 File function 14-451. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.8 Print graphic 14-453. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.9 Automatic controller setting 14-456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.9.1 Drives: SINAMICS S120 14-456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.9.2 Drives: SIMODRIVE 611 universal 14-457. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 User Data Backup/Standard Commissioning 15-459. . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 Explanations on data backup 15-459. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2 Creating a series commissioning file 15-460. . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2.1 General 15-460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2.2 HMI Advanced (option) 15-462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2.3 SinuCom NC 15-463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 Considerations when saving PLC data 15-464. . . . . . . . . . . . . . . . . . . . . . . . . .
15.4 Reading in a series startup file with HMI Advanced 15-465. . . . . . . . . . . . . . .
15.5 SINAMICS S120 standard commissioning with STARTER 15-466. . . . . . . . .
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16 Software Installation/Update and Data Backup 16-467. . . . . . . . . . . . . . . . . . . . . . . . .
16.1 PTP network connection 16-467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1.1 Establishing a network connection 16-467. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1.2 Configuring the external computer (Windows NT) 16-468. . . . . . . . . . . . . . . .
16.1.3 Configuring the external computer (Windows XP) 16-470. . . . . . . . . . . . . . . .
16.1.4 Configuring the PCU 16-471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2 Partitioning of the PCU hard disk 16-472. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3 Software installation/update (Windows) 16-473. . . . . . . . . . . . . . . . . . . . . . . . .
16.4 Restoring the as–delivered state 16-474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.4.1 Requirements 16-474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.4.2 Restoring the partitions 16-474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.4.3 Installation of the SINUMERIK 840Di sl applications 16-475. . . . . . . . . . . . . .
17 License Management 17-477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1 Fundamentals 17-477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.1 Important terms 17-477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.2 Overview 17-478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.3 Web License Manager 17-478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.4 Automation License Manager 17-479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.5 License database 17-479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.6 MCI board and hardware serial number 17-480. . . . . . . . . . . . . . . . . . . . . . . . .
17.1.7 SINUMERIK License Key 17-481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.8 Browser settings for using the A&D Mall 17-482. . . . . . . . . . . . . . . . . . . . . . . .
17.1.9 Proxy settings for the download of license information 17-483. . . . . . . . . . . .
17.2 Assigning via Web License Manager 17-484. . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.1 You can execute an assignment via direct access as follows 17-484. . . . . . .
17.2.2 You can execute an assignment via customer login as follows 17-485. . . . .
17.3 Assigning via Automation License Manager 17-487. . . . . . . . . . . . . . . . . . . . .
17.3.1 Overview of the functions 17-487. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3.2 Installing the Automation License Manager 17-488. . . . . . . . . . . . . . . . . . . . . .
17.3.3 Enabling/disabling SINUMERIK plug–ins 17-489. . . . . . . . . . . . . . . . . . . . . . . .
17.3.4 Assigning parameters to the TCP/IP communication with a
control system 17-490. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3.5 How to refresh the navigation view: ”Manage” 17-493. . . . . . . . . . . . . . . . . . .
17.3.6 Displaying the license information of a piece of hardware 17-493. . . . . . . . . .
17.3.7 Creating a control image (offline) 17-494. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3.8 Performing a license requirement alignment for a piece of hardware 17-495
17.3.9 Transferring license information for a control image (offline) to a
control system (online) 17-497. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 840Di sl–specific Data and Functions 18-499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.1 Interface signals 18-499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.1.1 840Di sl–specific interface signals 18-499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.1.2 Interface signals not supported 18-499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2 Expanded message frame configuration/evaluation of internal
drive variables 18-501. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.1 Description of the function 18-501. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.2 Requirements 18-503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.3 Configuring: SINAMICS S120 and SIEMENS message frame 116 18-504. .
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18.2.4 Configuring: SINAMICS S120 and expanded message
frame configuration 18-504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.5 Configuring: SIMODRIVE 18-508. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.6 Constraints 18-512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.7 Data descriptions (MD, system variable) 18-513. . . . . . . . . . . . . . . . . . . . . . . .
18.2.8 Alarms 18-514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3 Travel to fixed stop with high–resolution torque reduction 18-515. . . . . . . . . .
18.3.1 Description of the function 18-515. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3.2 Comparison 18-516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3.3 Parameterization: SINAMICS S120 18-516. . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3.4 Parameterization: SIMODRIVE 18-516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3.5 Parameterization: External drives 18-517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3.6 Parameter assignment: SINUMERIK 840Di sl NCK 18-517. . . . . . . . . . . . . . .
18.3.7 Constraints 18-518. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3.8 Data description (MD) 18-519. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3.9 Alarms 18-519. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A Small SINAMICS Glossary A-521. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Abbreviations B-525. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C References C-531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D EC Declaration of Conformity D-533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E Index I-535. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SINUMERIK 840Di sl Manual
Contents