Siemens Sinumerik 840DiE sl User manual

Valid for
Control
SINUMERIK 840Di sl/840DiE sl
Software Version
System Software for 840Di sl/840DiE sl 1.4
01/2007 Edition
SINUMERIK 840Di sl
Manual
General Information 1
Hardware Descriptions 2
Design 3
EMC and ESD Measures 4
Power On and Power–Up 5
PLC Commissioning 6
Ethernet Communication 7
PROFIBUS Communication 8
Drive Commissioning
(SINAMICS) 9
Drive Commissioning
(SIMODRIVE) 10
NC Commissioning with
HMI Advanced 11
Alarm and Message Texts 12
Axis and Spindle
Test Run 13
Drive Optimization with
HMI Advanced 14
User Data Backup/
Standard Commissioning 15
Software Installation/
Update and Data Backup 16
License Management 17
Specific Data
and Functions 18
Small SINAMICS Glossary A
Abbreviations B

References C
EC Declaration of
Conformity D

SINUMERIK®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in the ”Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . .
Edition Order No. Remarks
10/2005 6FC5397–4CP10–0BA0 A
03/2006 6FC5397–4CP10–1BA0 C
01/2007 6FC5397–4CP10–2BA0 C
Trademarks
All product names mentioned may be trademarks or product designations of Siemens AG or their suppliers,
whose use by third parties for their own purposes may infringe the rights of the trademark owners.
Copyright ©Siemens AG 2007
We have checked the contents of this manual for agreement with the
hardware and software described. Nevertheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The data in this document is regularly checked and the
necessary corrections are included in the following editions.
Suggestions for improvement are also welcome.
Subject to change without prior notice.
Siemens–Aktiengesellschaft
Printed in the Federal Republic of Germany
3ls

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PREFACE
The SINUMERIK documentation is subdivided into 3 parts:
SGeneral Documentation
SUser Documentation
SManufacturer/Service Documentation
An overview of publications, which is updated monthly and also provides infor-
mation about the language versions available, can be found on the Internet at:
http://www.siemens.com/motioncontrol
Follow menu items – ”Support” –> ”Technical Documentation” –> ”Overview of
Documentation”.
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information about training courses and FAQs (Frequently Asked Questions) can
be found in internet under:
http://www.siemens.com/motioncontrol and there under the menu item
”Support”
This documentation is intended for manufacturers/end users of machine tools
and production machines who use SINUMERIK 840Di sl and SINAMICS S120.
This documentation only describes the functionality of the standard version.
Additions or revisions made by the machine manufacturer are documented by
the machine manufacturer.
Other functions not described in this documentation might be executable in the
control. This does not, however, represent an obligation to supply such func-
tions with a new control or when servicing.
For the sake of simplicity, this documentation does not contain all detailed infor-
mation about all types of the product and cannot cover every conceivable case
of installation, operation, or maintenance.
If you have any technical questions, please contact our hotline:
Europe/Africa Asia/Australia America
Phone +49 180 / 5050 – 222 [phone] [phone]
Fax +49 180 / 5050 – 223 [phone] [phone]
Internet http://www.siemens.com/automation/support–request
E–Mail mailto:[email protected]
SINUMERIK
documentation
Target group
Standard scope
Technical
support
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Notice
Country telephone numbers for technical support are provided under the following Internet
address:
http://www.siemens.com/automation/service&support
For questions on the documentation (suggestions, corrections), please send a
fax or e–mail to the following address:
Fax [phone]
E–Mail mailto:docu.[email protected]
A fax form is available at the end of this document.
http://www.siemens.com/motioncontrol
Search: SINUMERIK 840Di sl
The Link Box on the SINUMERIK 840Di sl page gives you direct access to all
important information about the product.
This manual provides detailed information required for the configuration and
commissioning of a SINUMERIK 840Di sl system.
This manual describes the control system design and the interfaces of the indi-
vidual components. The commissioning procedure with SINUMERIK 840Di sl
(NCK, PLC and drives) is also described.
For detailed information about individual functions, function assignment and
performance data of individual components, please refer to the appropriate
document for the subject concerned (e.g. manuals, function descriptions etc.).
Separate documents are available for user–oriented activities. These include,
for example, generating part programs and handling controls.
Separate information is also available for operations that the machine tool
manufacturer must carry–out. These include, for example, configuring/engineer-
ing, installation and programming the PLC.
Questions about
the manual
SINUMERIK
Internet address
SINUMERIK
840Di sl
Link box
Aims
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The following help functions are available with this description of functions:
SOverall table of contents
SAppendix with abbreviations and references, glossary
SIndex
If you require information about a certain term, please look in the Appendix for
the specific Chapter Index for the particular term. Both the chapter number and
the page number are listed where you will find this particular information.
This manual contains information which you should observe in order to ensure
your own personal safety, as well to avoid material damage. Notices referring to
your personal safety are highlighted in the manual by a safety alert symbol;
notices referring to property damage only have no safety alert symbol.
Depending on the hazard level, warnings are indicated in a descending order as
follows:
If multiple levels of hazards can occur, the warning is always displayed with the
highest possible level. If a warning with a warning triangle is to indicate physical
injury, the same warning may also contain information about damage to property.
The following danger and warning signs are used in this document. Explanation
of symbols used:
!Danger
This symbol indicates that death, severe personal injury or substantial property
damage will result if proper precautions are not taken.
!Warning
This symbol indicates that death, severe personal injury or substantial property
damage may result if proper precautions are not taken.
!Caution
This warning (with the triangular symbol) means that minor physical injury or
damage to property can occur if the appropriate precautions are not taken.
Caution
This warning (without the warning triangle) means that material damage may
result if proper precautions are not taken.
Notes on how to
use this manual
Safety notes
Danger and
warning strategy
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Notice
This warning means that an undesirable result can occur if the information is
ignored.
Explanation of symbols
Note
The symbol always appears in this documentation where further, explanatory
information is provided.
Machine Manufacturer
This pictorial symbol always appears in this document to indicate that the
machine manufacturer can affect or modify the function described. Never
ignore information provided by the machine manufacturer!
The following notices are intended firstly for your personal safety and secondly
to prevent damage occurring to the products described or any connected de-
vices and machines.
!Warning
Operating electrical equipment has parts and components that are at
hazardous voltage levels.
Actions by an unqualified device/system operator or failure to observe the
warning notices may result in serious physical injury or material damage. Only
suitably qualified personnel, trained in assembling, installing, commissioning
or operating the product should work on this device/system.
Should it be necessary to test or take measurements on live equipment, then
the specifications and procedures defined in Accident Prevention Regulation
VBG 4.0 must be adhered to, in particular § 8 ”Permissible deviations when
working on live components”. Suitable electric tools should be used.
Further notes
Danger notices
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!Warning
SRepairs to devices that have been supplied by our company must only be
carried out by SIEMENS Customer Service or by repair centers
authorized by SIEMENS. When replacing parts or components, only use
those parts that are included in the spare parts list.
SBefore opening the device, always disconnect the power supply.
SEMERGENCY STOP devices complying with EN 60204 IEC 204
(VDE 0113) must remain effective in all automation equipment modes.
Resetting the EMERGENCY STOP device must not cause an uncontrolled
or undefined restart.
SAnywhere in the automation equipment where faults might cause major
material damage or even physical injury, in other words, where faults could
be dangerous, additional external precautions must be taken, or facilities
must be provided, that guarantee or enforce a safe operational state, even
when there is a fault (e.g. using an independent limit value switch,
mechanical interlocks etc.)
!Caution
SConnecting cables and signal cables should be installed so that inductive
and capacitive interference does not in any way impair the automation
functions.
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Electrostatically Sensitive Devices
!Important
Handling of modules containing devices sensitive to electrostatic discharge:
SWhen handling electrostatically sensitive devices, make sure that operator,
workplace and packing material are properly grounded.
SGenerally, electronic modules must not be touched unless work has to be
carried out on them. When handling PC boards make absolutely sure that
you do not touch component pins or printed conductors.
STouch components only if
– you are permanently grounded by means of an antistatic chain,
– you are wearing ESD boots or ESD boots with grounding strips in
conjunction with ESD flooring.
SModules may be placed only on electrically conductive surfaces (table with
ESD top, conductive ESD foam plastic, ESD packing bags, ESD transport
containers).
SKeep modules away from visual display units, monitors or TV sets
(minimum distance from screen > 10 cm).
SDo not bring ESD–sensitive modules into contact with chargeable and
highly–insulating materials, such as plastic sheets, insulating table tops or
clothing made of synthetic materials.
SMeasurements on modules are allowed only if
– the measuring instrument is properly earthed (e.g. equipment grounding
conductor), or
– before measuring with a potential–free measuring instrument, the probe
is briefly discharged (e.g. touch the unpainted metal parts of the control
housing).
Setup and operation of the device/equipment/system in question must only be
performed using this documentation. Only qualified personnel should be al-
lowed to commission and operate the device/system. Qualified persons are
defined as persons who are authorized to commission, to ground, and to tag
circuits, equipment, and systems in accordance with established safety prac-
tices and standards.
Please note the following:
!Warning
The equipment may only be used for single purpose applications explicitly
described in the catalog and in the technical description and it may only be
used along with third–party devices and components recommended by
Siemens. To ensure trouble–free and safe operation of the product, it must be
transported, stored and installed as intended and maintained and operated with
care.
ESD Notes
Qualified
personnel
Proper use
SINUMERIK 840Di sl Manual
Preface