Siemens simovert masterdrives User manual

SIMOVERT MASTERDRIVES Operating Instructions
CBL – Communication Board CC-Link
Edition: AA Order No.: 6SE7087-6NX84-0GB0

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dankbar SIMOVERTist ein Warenzeichen von Siemens
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design,
are reserved.
We have checked the contents of this document to ensure that
they coincide with the described hardware and software.
However, differences cannot be completely excluded, so that we
do not accept any guarantee for complete conformance.
However, the information in this document is regularly checked
and necessary corrections will be included in subsequent
editions. We are grateful for any recommendations for
improvement. SIMOVERTRegistered Trade Mark
Siemens AG 1997 All rights reserved
These Operating Instructions are valid for software release V 1.2
We reserve the right to make changes to functions, technical data, standards, drawings and parameters.

03.99 Contents
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 1
Contents
1 DEFINITIONS AND WARNINGS .....................................................................1-1
2 DESCRIPTION .................................................................................................2-1
2.1 Mounting methods / CBL slots..........................................................................2-3
2.1.1 Mounting positions of the CBL in MC Compact Plus units ...............................2-3
2.1.2 Mounting positions of the CBL in Compact and chassis units of
MASTERDRIVES Vector Control (CUVC) and MASTERDRIVES (CUMC).....2-4
3 CONNECTING..................................................................................................3-1
3.1 EMC measures .................................................................................................3-4
4 COMMUNICATION VIA CC-LINK....................................................................4-1
4.1 CC-Link profile of SIMOVERT MASTERDRIVES.............................................4-1
4.2 CBL, converter between CC-Link and MASTERDRIVES.................................4-4
4.3 Initial process and initial data setting................................................................4-5
4.4 Setpoint handling ..............................................................................................4-6
4.5 Monitoring .........................................................................................................4-8
4.6 Command code execution..............................................................................4-10
4.7 Parameter area (PKW) ...................................................................................4-11
4.8 Handling PKW via CC-Link.............................................................................4-17
4.9 Data formats and data conversion..................................................................4-22
4.10 Fault reaction on communication errors .........................................................4-26
4.11 Optional flags in CBL profile ...........................................................................4-27
5 START-UP OF THE CBL .................................................................................5-1
5.1 Basic parameterization of the units...................................................................5-1
5.2 Process-data softwiring in the units..................................................................5-6

Contents 03.99
6SE7087-6NX84-0GB0 Siemens AG
2Operating Instructions SIMOVERT MASTERDRIVES
6 DIAGNOSIS AND TROUBLESHOOTING.......................................................6-1
6.1 Evaluation of hardware diagnostics..................................................................6-1
6.2 Fault displays and alarms on the basic unit......................................................6-7
6.3 Evaluation of the CBL diagnostic parameter ....................................................6-9
6.4 Meaning of CBL diagnostics...........................................................................6-10
7 TECHNICAL DATA..........................................................................................7-1
8 APPENDIX........................................................................................................8-1

03.99 Definitions and Warnings
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 1-1
1 Definitions and Warnings
For the purpose of this documentation and the product warning labels,
a "Qualified person" is someone who is familiar with the installation,
mounting, start-up, operation and maintenance of the product. He or
she must have the following qualifications:
♦Trained or authorized to energize, de-energize, ground and tag
circuits and equipment in accordance with established safety
procedures.
♦Trained or authorized in the proper care and use of protective
equipment in accordance with established safety procedures.
♦Trained in rendering first aid.
For the purpose of this documentation and the product warning labels,
"Danger" indicates death, severe personal injury or substantial property
damage will result if proper precautions are not taken.
For the purpose of this documentation and the product warning labels,
"Warning" indicates death, severe personal injury or property damage
can result if proper precautions are not taken.
For the purpose of this documentation and the product warning labels,
"Caution" indicates that minor personal injury or material damage can
result if proper precautions are not taken.
For the purpose of this documentation, "Note" indicates important
information about the product or about the respective part of the
documentation which is essential to highlight.
Qualified personnel
DANGER
WARNING
CAUTION
NOTE

Definitions and Warnings 03.99
6SE7087-6NX84-0GB0 Siemens AG
1-2 Operating Instructions SIMOVERT MASTERDRIVES
Hazardous voltages are present in this electrical equipment during
operation.
Non-observance of the warnings can thus result in severe personal
injury or property damage.
Only qualified personnel should work on or around the equipment
This personnel must be thoroughly familiar with all warning and
maintenance procedures contained in this documentation.
The successful and safe operation of this equipment is dependent on
correct transport, proper storage and installation as well as careful
operation and maintenance.
This documentation does not purport to cover all details on all types of
the product, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Should further information be desired or should particular problems
arise which are not covered sufficiently for the purchaser’s purposes,
the matter should be referred to the local SIEMENS sales office.
The contents of this documentation shall not become part of or modify
any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of SIEMENS AG. The warranty
contained in the contract between the parties is the sole warranty of
SIEMENS AG. Any statements contained herein do not create new
warranties or modify the existing warranty.
WARNING
NOTE

03.99 Definitions and Warnings
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 1-3
Components which can be destroyed by electrostatic discharge (ESD)
The board contains components which can be destroyed by
electrostatic discharge. These components can be easily destroyed if
not carefully handled. If you have to handle electronic boards, please
observe the following:
Electronic boards should only be touched when absolutely necessary.
The human body must be electrically discharged before touching an
electronic board.
Boards must not come into contact with highly insulating materials - e.g.
plastic parts, insulated desktops, articles of clothing manufactured from
man-made fibers.
Boards must only be placed on conductive surfaces.
Boards and components should only be stored and transported in
conductive packaging (e.g. metalized plastic boxes or metal
containers).
If the packing material is not conductive, the boards must be wrapped
with a conductive packaging material, e.g. conductive foam rubber or
household aluminium foil.
The necessary ESD protective measures are clearly shown again in the
following diagram:
♦a = Conductive floor surface
♦b = ESD table
♦c = ESD shoes
♦d = ESD overall
♦e = ESD chain
♦f = Cubicle ground connection
StandingSitting Standing / Sitting
a
b
e
d
c
d
a
c
d
b
ca
e
f
ff f f
Fig. 1-1 ESD protective measures
CAUTION

03.99 Description
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 2-1
2 Description
The optional CBL board (Communication Board CC-Link) is used for
connecting drives to programmable logic controllers (PLCs) from
Mitsubishi via net protocol CC-Link.
Fixing Screw
LED (green)
LED (yellow)
LED (red)
5-pole connector
(X708)
3 LED (green)
LED (yellow)
system connector
(X705)
Fixing Screw
Fig. 2-1 View of the optional CBL board
The optional board has three LEDs (green, yellow and red) for
providing information on the current operating status and four LEDs
about the status of CC-Link.
Power is supplied by the basic unit.
The CBL can be simply plugged into the electronics box of the
converter and works with all software and hardware configurations of
the MASTERDRIVES.
The CBL has a 5-pole open connector (X708) which is provided for
connecting it to the CC-Link bus.
View
Technical
information

Description 03.99
6SE7087-6NX84-0GB0 Siemens AG
2-2 Operating Instructions SIMOVERT MASTERDRIVES
CC-Link is a field network developed by Mitsubishi Electric Corporation.
CC-Link is the abbreviation for "Control & Communication Link". From
programmable logic controllers (PLCs) you can communicate with
peripheral products like sensors, valves, inverters, etc.
At CC-Link there is one master and up to 64 slaves. The master has
address 0 and the slaves 1..64. CC-Link has a bus topology. The
communication speed can be set between 156 kBits/sec and 10
Mbits/sec. Depending on the transmission speed you have different
maximum bus length; see chapter 5 "Start-up of the CBL" (P711).
At CC-Link there are different data volumes and data types: bit control,
data control and messages (send/receive). These different data types
are realized with three types of devices:
♦Remote IO device station
♦Remote device station
♦Intelligent device station
The different data volumes are realized at the remote device station by
occupying multiple (up to 4) slave addresses.
With the communication board CBL you can communicate from
Mitsubishi PLCs to SIMOVERT MASTERDRIVES systems. You can
control drives by setpoints of frequency or torque.
CBL CC-Link parameter:
Remote device station
1 station occupied
CC-Link standard profile for inverters
Vendor code: 0159h (Siemens AG)
At CC-Link there are restrictions for configuring the network. The
following conditions must be satisfied:
{(1 x a) + (2 x b) + (3 x c) + (4 x d)} ≤64
with a: Number of units occupying 1 station (like CBL)
b: Number of units occupying 2 stations
c: Number of units occupying 3 stations
d: Number of units occupying 4 stations
{(16 x A) + (54 x B) + (88 x C)} ≤2304
with A: Number of remote I/O stations (≤64)
B: Number of remote device stations (≤42)
C: Number of intelligent stations (≤26)
ÕMaximum number of CBLs connected: 42
CC-Link from
Mitsubishi

03.99 Description
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 2-3
2.1 Mounting methods / CBL slots
The CBL can be directly mounted into Compact PLUS units. For all
other frame sizes, it is mounted on the CUMC or CUVC or connected in
the electronics box with an adapter board.
2.1.1 Mounting positions of the CBL in MC Compact Plus units
In principle, the optional CBL board (Communications Board CC-Link)
can be mounted in any slot. Please bear in mind, however, that an
encoder board always requires Slot C.
SIEMENS
A
S1
BX101
CX103
Fixing screw
for side wall
Fixing screw
for side wall
Title fields for
optional boards
Slot A
Slot B
Slot C
Backplane
Right-hand side wall opened
Fig. 2-2 Position of the slots (right-hand-side side wall removed)
Because of the DC link capacitors, there continues to be dangerous
voltage in the unit until up to 5 minutes after disconnection. Therefore
the unit must not opened until at least this time has expired.
NOTE
NOTE
Position of the slots
WARNING

Description 03.99
6SE7087-6NX84-0GB0 Siemens AG
2-4 Operating Instructions SIMOVERT MASTERDRIVES
2.1.2 Mounting positions of the CBL in Compact and chassis units of
MASTERDRIVES VectorControl (CUVC) and MASTERDRIVES
(CUMC)
In the electronics box of the compact-type and chassis-type converters
and inverters, there are up to six slots available for installing an optional
board. The slots are marked with the letters A to G. Slot B is not
present in these types of unit; it is used in Compact PLUS units.
If you wish to use Slots D to G, you must first mount the LBA (Local
Bus Adapter) and the corresponding adapter board.
In principle, you can operate the optional CBL board (Communication
Board CC-Link) in any slot. Please bear in mind, however, that an
encoder board always needs Slot C and that the LBA requires the slots
to be used in a particular sequence.
The CBL can be mounted on the adapter board in both slots, i.e. TOP
and/or BOTTOM.
The slots are located in the following positions:
♦Slot A CU board Top
♦Slot C CU board Bottom
♦Slot D Adapter board in mounting pos. 2 Top
♦Slot E Adapter board in mounting pos. 2 Bottom
♦Slot F Adapter board in mounting pos. 3 Top
♦Slot G Adapter board in mounting pos. 3 Bottom
Adapter
board
Optional boards
Electronics box
Mounting
position 1
Mounting
position 2
Mounting
position 3
Fig. 2-3 Adapter board with optional boards and position of the slots for compact
and chassis units
Slots
NOTE
Position of the slots

03.99 Description
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 2-5
Because of the DC link capacitors, there continues to be dangerous
voltage in the unit until up to 5 minutes after disconnection. Therefore
the unit must not opened until at least this time has expired.
Due to the technical structure of the LBA, certain sequences are
stipulated for use of the slots.
If only one adapter board with optional boards is inserted into the
electronics box, it always must be plugged into mounting position 2.
If a T100 / T300 or T400 technology board is plugged into the
electronics box in addition to the adapter board with CBL, the
technology board must be plugged into mounting position 2. In this
case, the CBL is plugged into mounting position 3.
WARNING

03.99 Connecting
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 3-1
3 Connecting
The SIMOVERT MASTERDRIVES are operated with high voltages.
Any work on the unit may only be carried out by qualified personnel.
If this warning is ignored, serious injury or considerable damage to
property can occur as a consequence.
Because of the DC link capacitors, there continues to be dangerous
voltage in the unit until up to 5 minutes after disconnection. Therefore
the unit must not opened until at least this time has expired.
Even when the motor is at a standstill, the power terminals and the
control terminals can carry voltage. During work on the converter, it has
to be disconnected from the power supply.
When handling the opened converter, it must be kept in mind that live
components are exposed.
The CBL contains electrostatically sensitive components. These
components can very easily be destroyed by improper handling.
The CBL optional board has a 5-pin open connector (X708) which is
provided for connecting it up to the CC-Link bus.
Pin Designation Significance Cable
1 DA Data noninverted Blue
2 DB Data inverted White
3 DG Data ground Yellow
4 SLD Cable shield Shield
5 FG Field ground (additional)
Table 3-1 Connections X708
WARNING
CAUTION
Connection of the
bus cable
X708
1
5

Connecting 03.99
6SE7087-6NX84-0GB0 Siemens AG
3-2 Operating Instructions SIMOVERT MASTERDRIVES
Blue
White Yellow
Shielding
DA
DB DG
Sheath
5 pole terminal clamp
Fig. 3-1 CBL with 5 pole terminal clamp
With the communication board CBL a 5 pole terminal clamp is supplied.
It is used to connect the CBL to the CC-Link cable. You can also order
only the terminal clamp (order number 4 SE.000 001.0088.47).
For the CC-Link bus use the cable type specified by Mitsubishi.
Item Specification
Model FANC-SB
0.5 mm2x 3 FANC-SBH
0.5 mm2x 3
Cable type Shielded twisted cable
Conductor sectional area 0.5 mm2
Conductor resistance (20 °C) 37,8 Ω/ km or less
Insulation resistance 10000 Ω/km or more
Withstanding voltage 500 VDC, 1 minute
Capacitance (1 kHz) 60 nF / km or less
Characteristic impedance (1 MHz) 100 Ω±15 Ω
Cross section
Outline dimension 7 mm
Approx. Weight 65 kg / km
Using terminating resistor 110 Ω130 Ω
Table 3-2 CC-Link cable specification

03.99 Connecting
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 3-3
Mitsubishi specifies a maximum cable length depending on the data
transfer rate. For more detailed information refer to documentation of
CC-Link by Mitsubishi.
Data transfer rate Total bus distance
10 MBit/s 100 m
5 Mbit/s 150 m
2.5 MBit/s 200 m
625 kBit/s 600 m
156 kBit/s 1200 m
Table 3-3 Cable length in relation to the baud rate
For fault-free operation of the CC-Link bus, the bus cable must be
terminated with resistors 110 Ωor 130 Ω(depending on cable type;
refer to Table 3-2) at both ends.
DA DB DG SLD FG
CBL
DA DB DG SLD FG
CBL
110 Ohm
Fig. 3-2 CBL connected to CC-Link (in the middle of the bus / at the end of the
bus)
♦When stripping off the insulation of the shield, make sure that the
shield is not damaged!
♦When stripping off the insulation of the core ends, make sure that
the copper core is not damaged!
♦Use terminal resistors 110 Ωor 130 Ω(depending on cable type;
refer to Table 3-2) at both ends of the CC-Link network. If CBL is
placed at the end of CC-Link bus, connect the resistor with the
clamp terminals DA and DB and fix them.
♦Fix the terminal clamp connector with the two screws at CBL.
♦The pins SLD and FG are connected to field ground by the fixing
screws of the CBL. Look into the chapter "EMC measures" for right
shielding! The connector FG is an additional point to connect to field
ground.
♦The shield of the cable must be connected to the inverter housing.
Mounting the bus
cable
NOTES

Connecting 03.99
6SE7087-6NX84-0GB0 Siemens AG
3-4 Operating Instructions SIMOVERT MASTERDRIVES
3.1 EMC measures
For fault-free CC-Link operation, the following measures are necessary:
The bus cables must be twisted and shielded (refer to the definition of
Mitsubishi) and are to be routed separately from power cables, the
minimum clearance has to be 20 cm. The shield must be connected
through the largest possible surface area on both sides, i.e. the shield
of the bus cable between 2 converters must be connected to the
converter housing at both ends.
If bus and power cables intersect, they must cross at an angle of 90 °.
Attaching the shield with the help of shield clamps:
The shield of the bus cable can be attached to the converter housing
with the help of shield clamps (Compact units) or shield clamps and
cable ties (chassis units). How to use the shield clamps is shown in Fig.
3-3 and Fig. 3-4.
Attaching the shield also to the pin SLD of CBL.
∅ ≤
15mm
∅ ≤
7,5 mm
∅ ≤
5 mm
Pressing in the shield clamp
Releasing the shield clamp
Squeeze the clamp with your hand
or press together using a screwdriver
and then pull off upwards.
Fig. 3-3 Using the shield clamps
1. Shielding
NOTE

03.99 Connecting
Siemens AG 6SE7087-6NX84-0GB0
SIMOVERT MASTERDRIVES Operating Instructions 3-5
Type of construction
E-box E-box
E-box E-box
SIEMENS
X100
A
S1
BX101
CX103
Slot A
Slot B
Slot C
Shield connection
for control cables Shield cover
for motor cable
−
Compact and chassis units Compact PLUS
Shield connecting points
AB
Type of construction
D
C
Fig. 3-4 Position of the shield-connection points
The shield must not
be exposed here! Do not excessively
bend springs!
35
Shield
Adapt length to match
type of construction! Converter housing
15 mm
Fig. 3-5 Removing insulation from the cable when shield clamps are used

Connecting 03.99
6SE7087-6NX84-0GB0 Siemens AG
3-6 Operating Instructions SIMOVERT MASTERDRIVES
Please avoid differences in potential (e.g. due to different supply levels)
between the converters and the CC-Link master:
♦Use equipotential bonding cables:
•16 mm2Cu for equipotential bonding cables up to 200 m
•25 mm2
Cu for equipotential bonding cables over 200 m
♦Lay the equipotential bonding cables so that there is the smallest
possible surface area between the equipotential bonding cable and
signal cables.
♦Connect equipotential bonding conductors to the earth/protective
conductor through the largest possible surface area.
Please comply with the following instructions when laying cables:
♦Do not lay bus cables (signal cables) directly parallel to power
cables.
♦Lay signal cables and the associated equipotential bonding cables
with the lowest possible distance between them and on the shortest
routes.
♦Lay power cables and signal cables in separate cable ducts.
♦Attach shields through a large surface area.
2. Equipotential
bonding
3. Laying cables