Siemens SINUMERIK 810D Instruction sheet

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Manual 11/2002 Edition
Hardware Configuration
SINUMERIK 810D

Valid for
Control Software Version
SINUMERIK 810D 3
SINUMERIK 810DE (export version) 3
SINUMERIK 810D powerline 6
SINUMERIK 810DE powerline 6
11.2002 Edition
SINUMERIK 810D
Hardware Configuration
Manual
System Overview 1
Installation Conditions 2
Design and Installation 3
Description 4
Axis Expansion 5
I/O Modules 6
NCU Terminal Block 7
DMP Compact Modules 8
Maintenance and Service 9
Abbreviations A
References B
EC Declaration of
Conformity C
Index

SINUMERIKRDocumentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks” columns.
Status code in the “Remarks” column:
ANew documentation......
BUnrevised reprint with new order no......
CRevised edition with new status......If factual changes have been made on the page within the same
software version, this is indicated by a new edition coding in the
header on that page.
Edition Order No. Remarks
12.95 6FC5 297-1AD10-0BP0 A
07.96 6FC5 297-1AD10-0BP1 C
08.97 6FC5 297-2AD10-0BP0 C
12.98 6FC5 297-3AD10-0BP0 C
08.99 6FC5 297-3AD10-0BP1 C
04.00 6FC5 297-3AD10-0BP2 C
10.00 6FC5 297-4AD10-0BP0 C
12.01 6FC5 297-4AD10-0BP1 C
03.02 6FC5 297-6AD10-0BP0 C
11.02 6FC5 297-6AD10-0BP1 C
This manual is included in the documentation available on CD--ROM (DOCONCD)
Edition Order No. Remarks
11.02 6FC5 298-6CA00-0BG3 C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr,SIROTECr, SINUMERIKrand SIMODRIVErare registered
trademarks of Siemens AG. Other product names used in this documentation may be trademarks which, if
used by third parties, could infringe the rights of their owners.
Further information is available on the Internet under:
http://www.ad.siemens.de/sinumerik
This publication was produced with Interleaf V7.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration of a utility model or design, are reserved.
ESiemens AG, 1995--2002. All rights reserved
Other functions not described in this documentation might be
executable in the control. However, no claim can be made regarding
the availability of these functions when the equipment is first supplied
or for service cases.
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences might
exist. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
Subject to change without prior notice
Siemens Aktiengesellschaft
Order No. 6FC5 297-6AD10-0BP1
Printed in Germany

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ESiemens AG, 2002. All rights reserved
SINUMERIK 810D Manual Hardware Configuration (PHC) -- 11.02 Edition
Preface
SINUMERIK documentation is split into three levels:
SGeneral Documentation
SUser Documentation
SManufacturer/Service Documentation.
For more detailed information on SINUMERIK 810D publications and other pu-
blications covering all the SINUMERIK controls, please contact your local SIE-
MENS office.
You will also require the following
References: /PJU/ SIMODRIVE Planning Guide
As from 12.2001,
SSINUMERIK 810D powerline and
SSINUMERIK 810DE powerline
are available with improved performance. A list of the available powerline
modules can be found in the hardware description:
References: /PHC/ Configuration Manual SINUMERIK 810D
Armed with the information contained in this manual, it is possible to install the
SINUMERIK 810D numerical control and take measures to maintain and ser-
vice it.
If you have any questions, please call the following hotline:
A&D Technical Support Phone: [phone]
Fax: [phone]
Email: [e-mail]
For questions about the documentation (suggestions for improvement, correc-
tions) please send a fax to the following number or send an email:
Fax: [phone] -- 2176
E--mail: [e-mail]
Fax form: see feedback page at the end of this publication.
Internet address http://www.ad.siemens.de/sinumerik
SProject planning engineers, electricians and fitters
SService and operating personnel.
Notes for the
reader
SINUMERIK 810D
powerline
Subject matter of
this manual
Hotline
Who is this
manual intended
for?

12.95
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SINUMERIK 810D Manual Hardware Configuration (PHC) -- 11.02 Edition
The following notices are intended firstly for your personal safety and secondly
to prevent damage occurring to the products described or any connected
devices and machines.
!Warning
When operating electrical devices, it is impossible to avoid applying hazardous
voltages to certain parts of the equipment.
After all power has been cut off, there will still be dangerous voltages present in
the intermediate circuit of all SIMODRIVE modules for a further 5 minutes!
See operating instructions.
Unqualified operator action of the device/system or failure to observe the war-
ning notices may result in serious physical injury or material damage. Only
suitably qualified personnel trained in assembling, installing, activating or
operating the product, should operate this device/system.
Should measurements or tests need to be carried out on the active device, it is
important to comply with the definitions and implementation instructions of acci-
dent prevention regulation VBG 4.0, in particular § 8 ”Permissible differences
when working on active components”. Suitable electric tools should be used.
!Danger
This warning notice indicates that death, serious physical injury or considerable
material damage will occur if the relevant safety precautions are not taken.
!Warning
This warning notice indicates that death, serious physical injury or considerable
material damage may occur if the relevant safety precautions are not taken.
!Caution
This warning notice (with warning triangle) indicates that slight physical injury or
some material damage may occur if the relevant safety precautions are not
taken.
Caution
This warning notice (without a warning triangle) indicates that some material
damage may occur if the relevant safety precautions are not taken.
Danger notices
Additional notices
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SINUMERIK 810D Manual Hardware Configuration (PHC) -- 11.02 Edition
Atention
This warning notice indicates that an unwelcome event or unwanted situation
may occur if the relevant notices are ignored.
!Important
This notice indicates that there is an important issue to be considered.
Note
This notice indicates that it there is a further issue to be considered.
!Warning
SRepairs to devices that have been supplied by our company must only be
carried out by SIEMENS Customer Service or by repair centers author-
ized by SIEMENS. When replacing parts or components, only use those
parts that are included in the spare parts list.
SBefore opening the device, always disconnect the power supply.
SEMERGENCY STOP devices complying with EN 60204 IEC 204 (VDE
0113) must remain effective in all automation equipment modes. Resetting
the EMERGENCY STOP device must not cause an uncontrolled or unde-
fined restart.
SAnywhere in the automation equipment where faults might cause major
material damage or even physical injury, in other words, where faults could
be dangerous, additional external precautions must be taken, or facilities
must be provided, that guarantee or enforce a safe operational state, even
when there is a fault (e.g. caused by an independent limit switch, mechani-
cal interlocks, etc.).
!Caution
SConnecting cables and signal lines should be installed so that inductive and
capacitive interference does not in any way impair the automation func-
tions.
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SINUMERIK 810D Manual Hardware Configuration (PHC) -- 11.02 Edition
!Warning
Proper transportation, expert storage, installation and mounting, as well as
careful operation and maintenance are essential for this device to operate
correctly and reliably.
If warning notices are ignored, serious physical injury or material damage may
result.
Warning
The modules contain electrostatic sensitive components. Before touching an
electronic module, the persons carrying out the work must themselves be
electrostatically discharged. The simplest way of doing this is to touch an
electrically conducting earthed object (e.g. a bare metal part of a switchboard
or a plug socket protective conductor).
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