Siemens sinamics dcp User manual

SINAMICS DCP

SINAMICS
DCP
SINAMICS DCP
Operating Instructions
Firmware version V1.3
09/2019
A5E34382853K
Preface
Safety notes
1
Description
2
Preparations for use
3
Mounting
4
Electrical connection
5
Commissioning
6
Operation
7
Servicing
8
Disposal
9
Technical specifications
10
Appendix
A

Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E34382853K
Ⓟ
09/2019 Subject to change
Copyright © Siemens AG 2014 - 2019.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SINAMICS DCP
Operating Instructions, 09/2019, A5E34382853K 3
Preface
Device firmware release
As these Operating Instructions went to print, SINAMICS DCP devices were being supplied
from the factory with the firmware release specified on the inside front page. However, these
Operating Instructions can, in principle, also apply to other firmware releases.
●Older firmware releases
It is possible that not all of the functions described here are actually available.
●Newer firmware releases
It is possible that the SINAMICS DCP may feature additional functions that are not
described in these Operating Instructions. Do not change any parameters that you cannot
find in the List Manual from their factory setting, and do not give parameters any values
that are not specified in the List Manual.
The firmware release is displayed indicated in r50060[6].
Example:
01010203 displayed on the BOP20 means 01.01.02.03 →Version 1.1, Service Pack 2,
Hotfix 3
Downloading the latest firmware release
(https://support.industry.siemens.com/cs/ww/en/view/109474935)
SINAMICS DCP documentation available
SINAMICS DCP Operating Instructions
Contains all information on
ordering, installation, connecting, commissioning, maintaining, description of functions,
and service
SINAMICS DCP List Manual
Contains
parameter list, function diagrams, list of faults and alarms
SINAMICS Free Function Blocks, Commissioning Manual
Contains a general description, the list of parameters, the function diagrams as well as
the list of faults and alarms.
Manuals in the Internet
The manuals are also available in the Internet:
Manuals (https://support.industry.siemens.com/cs/ww/en/ps/13302)
The list of general conditions available there include current supplements to the manuals.
The notes included in the general condition lists have a higher priority than the statements
made in the manuals.

Preface
SINAMICS DCP
4Operating Instructions, 09/2019, A5E34382853K
Further Internet links
Generic station description file (GSD) for
PROFIBUS (https://support.industry.siemens.com/cs/ww/en/view/98206128)
PROFINET (https://support.industry.siemens.com/cs/ww/en/view/98207877)

SINAMICS DCP
Operating Instructions, 09/2019, A5E34382853K 5
Table of contents
Preface ................................................................................................................................................... 3
1 Safety notes.......................................................................................................................................... 11
1.1 General safety instructions .....................................................................................................11
1.2 ESD-sensitive components.....................................................................................................16
1.3 Industrial security ....................................................................................................................17
1.4 Residual risks of power drive systems....................................................................................18
1.5 Notes on plant safety ..............................................................................................................19
2 Description............................................................................................................................................ 21
3 Preparations for use.............................................................................................................................. 25
3.1 Device article numbers ...........................................................................................................25
3.2 Rating plate.............................................................................................................................25
3.3 Ordering information for options and accessories ..................................................................27
4 Mounting............................................................................................................................................... 29
5 Electrical connection ............................................................................................................................. 33
5.1 EMC-compliant installation .....................................................................................................35
5.1.1 Basic information about EMC .................................................................................................35
5.1.2 EMC-compliant installation of SINAMICS DCP (installation instructions) ..............................37
5.2 Block diagram with connection suggestion.............................................................................40
5.3 Components............................................................................................................................41
5.4 Terminals and connectors ......................................................................................................45
5.5 Terminals on the CUD and connector board ..........................................................................56
5.6 Additional system components ...............................................................................................61
5.6.1 Option Board: Communication Board EtherNet CBE20 .........................................................61
5.6.1.1 Description ..............................................................................................................................61
5.6.1.2 Safety instructions...................................................................................................................61
5.6.1.3 Interface description................................................................................................................62
5.6.1.4 Meaning of the LEDs ..............................................................................................................64
5.6.1.5 Assembling the 30 kW device.................................................................................................66
5.6.1.6 Assembling the 120 kW device...............................................................................................68
5.6.1.7 Technical data.........................................................................................................................69
5.6.2 Terminal Module Cabinet TMC (option G63)..........................................................................69
5.6.2.1 Terminal arrangement, option G63.........................................................................................70
5.6.3 Terminal Module TM15 ...........................................................................................................74
5.6.3.1 Description ..............................................................................................................................74
5.6.3.2 Safety instructions...................................................................................................................74
5.6.3.3 Interface description................................................................................................................75
5.6.3.4 Connection example ...............................................................................................................79

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6Operating Instructions, 09/2019, A5E34382853K
5.6.3.5 Meaning of the LEDs on the Terminal Module TM15 ............................................................ 80
5.6.3.6 Dimension drawing ................................................................................................................ 81
5.6.3.7 Installation .............................................................................................................................. 81
5.6.3.8 Protective conductor connection and shield support ............................................................. 82
5.6.3.9 Connector coding................................................................................................................... 84
5.6.3.10 Technical data........................................................................................................................ 85
5.6.4 Terminal Module TM31 .......................................................................................................... 87
5.6.4.1 Description ............................................................................................................................. 87
5.6.4.2 Safety instructions.................................................................................................................. 87
5.6.4.3 Interface description............................................................................................................... 89
5.6.4.4 Connection example .............................................................................................................. 98
5.6.4.5 Meanings of the LEDs on the Terminal Module TM31 .......................................................... 99
5.6.4.6 Dimension drawing .............................................................................................................. 100
5.6.4.7 Installation ............................................................................................................................ 101
5.6.4.8 Protective conductor connection and shield support ........................................................... 102
5.6.4.9 Connector coding................................................................................................................. 103
5.6.4.10 Technical data...................................................................................................................... 104
5.6.5 Terminal Module TM150 ...................................................................................................... 105
5.6.5.1 Description ........................................................................................................................... 105
5.6.5.2 Safety instructions................................................................................................................ 105
5.6.5.3 Interface description............................................................................................................. 107
5.6.5.4 Connection examples .......................................................................................................... 111
5.6.5.5 Meaning of the LEDs on the Terminal Module TM150 ........................................................ 113
5.6.5.6 Dimension drawing .............................................................................................................. 114
5.6.5.7 Installation ............................................................................................................................ 114
5.6.5.8 Protective conductor connection and shield support ........................................................... 116
5.6.5.9 Technical data...................................................................................................................... 117
6 Commissioning ....................................................................................................................................119
6.1 Switching on......................................................................................................................... 119
6.1.1 BOP20 status display during ramp-up ................................................................................. 120
6.2 Commissioning using the BOP20 operator panel................................................................ 121
6.2.1 Requirements....................................................................................................................... 121
6.2.2 Commissioning steps ........................................................................................................... 122
6.3 Commissioning using the STARTER commissioning tool ................................................... 125
6.3.1 STARTER commissioning tool............................................................................................. 125
6.3.1.1 Description ........................................................................................................................... 125
6.3.1.2 Installing the STARTER commissioning tool ....................................................................... 126
6.3.1.3 Layout of the STARTER user interface ............................................................................... 126
6.3.2 Procedure for commissioning with STARTER ..................................................................... 127
6.3.2.1 Basic procedure when using STARTER.............................................................................. 127
6.3.2.2 Creating the project.............................................................................................................. 127
6.3.2.3 The STARTER project wizard.............................................................................................. 129
6.3.2.4 Configuring a drive unit ........................................................................................................ 135
6.3.2.5 Starting the drive project ...................................................................................................... 143
6.4 Activating function modules ................................................................................................. 147
6.4.1 Activating offline via STARTER ........................................................................................... 148
6.4.2 Activating online via parameters.......................................................................................... 150
6.5 Commissioning optional additional modules........................................................................ 150

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Operating Instructions, 09/2019, A5E34382853K 7
7 Operation............................................................................................................................................ 153
7.1 Operation ..............................................................................................................................153
7.1.1 Basics....................................................................................................................................153
7.1.1.1 Parameters ...........................................................................................................................153
7.1.1.2 Drive objects .........................................................................................................................156
7.1.1.3 Memory card functions..........................................................................................................158
7.1.1.4 BICO technology: Interconnecting signals............................................................................164
7.1.1.5 Data sets ...............................................................................................................................168
7.1.2 Parameter assignment via the BOP20 (Basic Operator Panel 20) ......................................171
7.1.2.1 General information on the BOP20.......................................................................................171
7.1.2.2 Display and operation with the BOP20.................................................................................175
7.1.2.3 Displaying faults and alarms.................................................................................................180
7.1.2.4 Controlling the drive using the BOP20..................................................................................181
7.2 Inputs/outputs .......................................................................................................................181
7.2.1 Overview of the inputs/outputs .............................................................................................181
7.2.2 Digital inputs/outputs.............................................................................................................181
7.2.3 Analog inputs ........................................................................................................................182
7.2.4 Analog outputs ......................................................................................................................182
7.3 Communication, IT security ..................................................................................................183
7.4 Communication according to PROFIdrive ............................................................................183
7.4.1 General Information ..............................................................................................................183
7.4.2 Application classes ...............................................................................................................187
7.4.3 Cyclic communication ...........................................................................................................187
7.4.3.1 Telegrams and process data ................................................................................................187
7.4.3.2 Description of the control word .............................................................................................191
7.4.3.3 Description of the status word ..............................................................................................192
7.4.4 Parallel operation of communication interfaces....................................................................193
7.4.5 Acyclic communication..........................................................................................................196
7.4.5.1 General information about acyclic communication ...............................................................196
7.4.5.2 Structure of orders and responses .......................................................................................198
7.4.5.3 Determining the drive object numbers ..................................................................................204
7.4.5.4 Example 1: read parameters ................................................................................................205
7.4.5.5 Example 2: write parameters (multi-parameter request) ......................................................207
7.4.6 Diagnostic channels..............................................................................................................211
7.4.6.1 PROFINET-based diagnostics..............................................................................................212
7.4.6.2 PROFIBUS-based diagnostics .............................................................................................215
7.5 Communication via PROFIBUS DP......................................................................................220
7.5.1 General information about PROFIBUS.................................................................................220
7.5.1.1 General information about PROFIBUS for SINAMICS .........................................................220
7.5.1.2 Example of a telegram structure for cyclic data transfer ......................................................222
7.5.2 PROFIBUS connection .........................................................................................................223
7.5.3 Commissioning PROFIBUS..................................................................................................225
7.5.3.1 Setting the PROFIBUS interface ..........................................................................................225
7.5.3.2 PROFIBUS interface in operation.........................................................................................226
7.5.3.3 Commissioning PROFIBUS..................................................................................................227
7.5.3.4 Diagnostics options...............................................................................................................227
7.5.3.5 SIMATIC HMI addressing .....................................................................................................227
7.5.3.6 Monitoring telegram failure ...................................................................................................229
7.5.4 Direct data exchange............................................................................................................230
7.5.4.1 Setpoint assignment in the subscriber..................................................................................232

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8Operating Instructions, 09/2019, A5E34382853K
7.5.4.2 Activating/parameterizing direct data exchange .................................................................. 233
7.5.4.3 Commissioning the PROFIBUS direct data exchange ........................................................ 235
7.5.4.4 Diagnosing the PROFIBUS slave-to-slave communication in STARTER ........................... 243
7.5.5 Messages via diagnostics channels..................................................................................... 243
7.6 Communication via PROFINET IO ...................................................................................... 246
7.6.1 General information about PROFINET IO ........................................................................... 246
7.6.1.1 Real-time (RT) and isochronous real-time (IRT) communication ........................................ 248
7.6.1.2 Addresses ............................................................................................................................ 249
7.6.1.3 Dynamic IP address assignment ......................................................................................... 250
7.6.1.4 DCP flashing ........................................................................................................................ 252
7.6.1.5 Data transfer ........................................................................................................................ 252
7.6.1.6 Communication channels for PROFINET ............................................................................ 254
7.6.1.7 References........................................................................................................................... 254
7.6.1.8 Overview of important parameters....................................................................................... 255
7.6.2 Establishing online operation: STARTER via PROFINET IO .............................................. 256
7.6.3 RT classes for PROFINET IO.............................................................................................. 263
7.6.4 PROFINET GSDML ............................................................................................................. 268
7.6.5 Communication with CBE20 ................................................................................................ 269
7.6.6 Media redundancy ............................................................................................................... 270
7.6.7 Messages via diagnostics channels..................................................................................... 271
7.6.8 Support of I&M data sets 1...4 ............................................................................................. 273
7.7 Communication via Modbus TCP ........................................................................................ 275
7.7.1 Overview .............................................................................................................................. 275
7.7.2 Configuring Modbus TCP via interface X1400..................................................................... 277
7.7.3 Mapping tables..................................................................................................................... 278
7.7.4 Write and read access using function codes ....................................................................... 280
7.7.5 Communication via data set 47............................................................................................ 283
7.7.5.1 Overview .............................................................................................................................. 283
7.7.5.2 Communication details......................................................................................................... 283
7.7.5.3 Examples: Read parameter ................................................................................................. 284
7.7.5.4 Examples: Write parameter ................................................................................................. 285
7.7.6 Communication procedure................................................................................................... 287
7.7.7 Messages and parameters .................................................................................................. 288
7.8 Communication via EtherNet/IP (EIP).................................................................................. 289
7.8.1 Components to connect SINAMICS DCP with EtherNet/IP................................................. 289
7.8.2 Configuration of SINAMICS DCP for EtherNet/IP................................................................ 289
7.8.3 Communication with the SINAMICS DCP ........................................................................... 292
7.8.3.1 Implicit messaging – cyclic communication as I/O slave ..................................................... 292
7.8.3.2 Explicit messaging - acyclic or event-driven communication............................................... 295
7.8.4 Configuration of a Rockwell controller with SINAMICS DCP............................................... 305
7.8.4.1 Reading and writing parameters using the Parameter Object (Class code 4xx hex).......... 308
7.8.5 Messages and parameters .................................................................................................. 310
7.9 Communication via SINAMICS Link .................................................................................... 311
7.9.1 Basic principles of SINAMICS Link...................................................................................... 311
7.9.2 Topology .............................................................................................................................. 313
7.9.3 Configuring and commissioning........................................................................................... 314
7.9.4 Example ............................................................................................................................... 319
7.9.5 Communication failure when booting or in cyclic operation................................................. 321
7.9.6 Examples: Transmission times for SINAMICS Link............................................................. 322
7.9.7 Function diagrams and parameters ..................................................................................... 322