Siemens SINAMICS G115D User manual

SINAMICS
SINAMICS G115D
SINAMICS G115D distributed drive
Operating Instructions
Edition 12/2020, Firmware V4.7 SP13
12/2020, FW V4.7 SP13
A5E48681219B
-002
Preface
Fundamental safety
instructions
1
Overview of the SINAMICS
G115D drive
2
Mounting
3
Wiring
4
Commissioning
5
Advanced commissioning
6
Data backup and series
commissioning
7
Alarms, faults and system
messages
8
Corrective maintenance
9
Technical data
10
Additional information on
the SIMOGEAR geared
motor
11
Appendix
A

Siemens AG
Digital Industries
Postfach 48 48
90
026 NÜRNBERG
GERMANY
A5E48681219B-002
Ⓟ
12/2020 Subject to change
Copyright © Siemens AG 2020.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SINAMICS G115D distributed drive
Operating Instructions, 12/2020, FW V4.7 SP13, A5E48681219B-002 3
Preface
About the Manual
Who requires the operating instructions and what for?
These operating instructions primarily address fitters, commissioning engineers and machine
operators. The operating instructions describe the devices and device components and
enable the target groups being addressed to install, connect-up, set, and commission the
converters safely and in the correct manner.
What is described in the operating instructions?
These operating instructions provide a summary of all the information required to operate
the drive under normal, safe conditions.
The information provided in the operating instructions has been compiled in such a way that
it is sufficient for all standard applications and enables drives to be commissioned as
efficiently as possible. Where it appears useful, additional information for entry level
personnel has been added.
The operating instructions also contain information about special applications. Since it is
assumed that readers already have a sound technical knowledge of how to configure and
parameterize these applications, the relevant information is summarized accordingly. This
relates, e.g. to operation with fieldbus systems and safety-related applications.
What is the meaning of the symbols in the manual?
Reference to further information in the manual
Download from the Internet
Example of converter function symbols
❒
End of a handling instruction

Preface
SINAMICS G115D distributed drive
4Operating Instructions, 12/2020, FW V4.7 SP13, A5E48681219B-002
About the device
Use for the intended purpose
The device has been approved for industrial and commercial use on industrial networks.
Additional measures have to be taken when connected to public grids.
The technical specifications and information about connection conditions are indicated on
the rating plate and in the operating instructions.
Use of third-party products
This document contains recommendations relating to third-party products. Siemens accepts
the fundamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third-party products.
Use of OpenSSL
This product contains software developed in the OpenSSL project for use within the OpenSSL
toolkit.
This product contains cryptographic software created by Eric Young.
This product contains software developed by Eric Young.
Further information is provided on the Internet:
OpenSSL (https://www.openssl.org/)
Cryptsoft (mailto:[email protected])

SINAMICS G115D distributed drive
Operating Instructions, 12/2020, FW V4.7 SP13, A5E48681219B-002 5
Table of contents
Preface ................................................................................................................................................... 3
1 Fundamental safety instructions......................................................................................................... 15
1.1 General safety instructions................................................................................................. 15
1.2 Equipment damage due to electric fields or electrostatic discharge..................................... 20
1.3 Warranty and liability for application examples................................................................... 20
1.4 Security information .......................................................................................................... 21
1.5 Residual risks of power drive systems ................................................................................. 22
2 Overview of the SINAMICS G115D drive.............................................................................................. 23
2.1 System overview................................................................................................................ 23
2.2 Scope of delivery ............................................................................................................... 24
2.2.1 SINAMICS G115D Motor Mounted...................................................................................... 24
2.2.2 SINAMICS G115D Wall Mounted......................................................................................... 26
2.3 Directives and standards .................................................................................................... 30
2.4 Optional components ........................................................................................................ 31
2.4.1 External braking resistor .................................................................................................... 31
2.4.2 Connectors ........................................................................................................................ 32
2.4.3 Glanded installation kit ...................................................................................................... 32
2.4.4 Connector cover kit............................................................................................................ 33
2.4.5 SINAMICS G120 Smart Access ............................................................................................ 33
2.4.6 SAM interface kit ............................................................................................................... 34
3 Mounting ............................................................................................................................................. 35
3.1 Mounting the G115D Motor Mounted drive........................................................................ 35
3.2 Mounting the G115D Wall Mounted drive .......................................................................... 38
3.3 Mounting the optional components ................................................................................... 40
3.3.1 Mounting the external braking resistor............................................................................... 40
3.3.2 Mounting the SINAMICS G120 Smart Access....................................................................... 42
4 Wiring .................................................................................................................................................. 45
4.1 EMC installation guidelines ................................................................................................ 45
4.1.1 Connections and interference suppression ......................................................................... 45
4.1.2 Basic EMC rules.................................................................................................................. 45
4.1.3 Equipotential bonding ....................................................................................................... 46
4.2 Permissible line supplies .................................................................................................... 48
4.2.1 TN line system ................................................................................................................... 49
4.2.2 TT line system.................................................................................................................... 49
4.2.3 IT line system..................................................................................................................... 50
4.3 Requirements for the protective conductor......................................................................... 53

Table of contents
SINAMICS G115D distributed drive
6Operating Instructions, 12/2020, FW V4.7 SP13, A5E48681219B-002
4.4 Requirements for branch circuit protection......................................................................... 54
4.5 Operation with residual current protective device (RCD)..................................................... 54
4.6 Forming DC link capacitors................................................................................................. 55
4.7 Overview of the converter interfaces.................................................................................. 56
4.8 Cables and connectors ....................................................................................................... 62
4.8.1 Maximum permissible cable length .................................................................................... 63
4.8.2 Cable cross-sections and cable lugs .................................................................................... 64
4.9 Connecting the line supply................................................................................................. 67
4.9.1 Interface description - X1/X3.............................................................................................. 67
4.9.2 Connecting to the line supply using daisy chain.................................................................. 69
4.10 Connecting the motor........................................................................................................ 70
4.10.1 Interface description - X2................................................................................................... 71
4.10.2 Connecting the motor in a star or delta connection ............................................................ 72
4.10.2.1 Overview........................................................................................................................... 72
4.10.2.2 Configuring the star/delta connection of the wall-mounted converter................................. 73
4.11 Connecting the 24 V power supply..................................................................................... 73
4.11.1 Interface description - X01/X02.......................................................................................... 73
4.11.2 Connecting to the 24 V power supply using daisy chain...................................................... 75
4.12 Connecting the digital inputs and outputs.......................................................................... 76
4.12.1 Interface description - X07/X08/X05................................................................................... 76
4.12.2 Factory interface setting .................................................................................................... 77
4.12.3 Fail-safe digital input ......................................................................................................... 82
4.13 Connecting to PROFINET and Ethernet ............................................................................... 82
4.13.1 Interface description - X150 P1/P2...................................................................................... 82
4.13.2 Communication via PROFINET IO and Ethernet ................................................................... 83
4.13.3 Protocols used ................................................................................................................... 84
4.13.4 Connecting the converter to PROFINET............................................................................... 86
4.13.5 What do you have to set for communication via PROFINET ................................................. 86
4.13.6 Installing GSDML ............................................................................................................... 87
4.13.7 Connecting the converter to Ethernet/IP............................................................................. 88
4.13.8 What do you need for communication via Ethernet/IP? ....................................................... 88
4.14 Connecting to AS-i ............................................................................................................. 89
4.14.1 General information .......................................................................................................... 89
4.14.2 Interface description - X03 ................................................................................................. 90
4.14.3 Setting the address............................................................................................................ 90
4.14.4 Using the AS-i Programmer ................................................................................................ 92
4.15 Connecting to SINAMICS G115D I/O variant........................................................................ 94
4.16 Grounding the converter housing ...................................................................................... 94
4.17 Connecting the external braking resistor ............................................................................ 94
4.18 Connection examples ........................................................................................................ 96
5 Commissioning .................................................................................................................................... 99
5.1 Commissioning guidelines ................................................................................................. 99
5.2 Commissioning tools ....................................................................................................... 100

Table of contents
SINAMICS G115D distributed drive
Operating Instructions, 12/2020, FW V4.7 SP13, A5E48681219B-002 7
5.3 Preparing for commissioning............................................................................................ 101
5.3.1 Factory settings ............................................................................................................... 101
5.3.2 Collecting motor data ...................................................................................................... 103
5.3.3 Selecting U/f control or speed control............................................................................... 105
5.4 Quick commissioning....................................................................................................... 106
5.4.1 Quick commissioning with DIP switches ........................................................................... 106
5.4.2 Quick commissioning with a PC (Startdrive)...................................................................... 108
5.4.2.1 Creating a project ............................................................................................................ 109
5.4.2.2 Integrating the converter into the project......................................................................... 109
5.4.2.3 Starting the Commissioning Wizard.................................................................................. 111
5.4.2.4 Carrying out quick commissioning.................................................................................... 111
5.4.2.5 Identifying motor data ..................................................................................................... 113
5.4.3 Quick commissioning with the SINAMICS G120 Smart Access ........................................... 115
5.5 Saving the settings in the converter (RAM → EEPROM)..................................................... 116
5.6 Restoring the factory settings........................................................................................... 117
5.6.1 Restoring the factory settings/delivery condition (without safety functions) ...................... 118
5.6.2 Resetting the safety functions to the factory settings........................................................ 119
6 Advanced commissioning.................................................................................................................. 121
6.1 Overview of converter functions ...................................................................................... 121
6.2 Sequence control when switching the motor on and off ................................................... 123
6.3 Adapt the default settings of the inputs and outputs ........................................................ 125
6.3.1 Overview......................................................................................................................... 125
6.3.2 Digital Inputs ................................................................................................................... 126
6.3.3 Digital outputs................................................................................................................. 127
6.4 Controlling clockwise and counter-clockwise rotation via digital inputs............................. 128
6.4.1 Two-wire control, method 1............................................................................................. 129
6.4.2 Two-wire control, method 2............................................................................................. 130
6.4.3 Two-wire control, method 3............................................................................................. 131
6.4.4 Three-wire control, method 1........................................................................................... 132
6.4.5 Three-wire control, method 2........................................................................................... 133
6.5 Drive control via PROFINET............................................................................................... 134
6.5.1 Receive data and send data.............................................................................................. 134
6.5.2 Telegrams........................................................................................................................ 135
6.5.3 Control and status word 1................................................................................................ 137
6.5.4 Control and status word 3................................................................................................ 139
6.5.5 Control and status word G115D ....................................................................................... 140
6.5.6 NAMUR message word..................................................................................................... 141
6.5.7 Parameter channel........................................................................................................... 141
6.5.8 Expanding or freely interconnecting telegrams................................................................. 145
6.5.9 Acyclically reading and writing converter parameters ....................................................... 147
6.6 Drive control via Ethernet/IP............................................................................................. 148
6.6.1 Configuring communication via Ethernet/IP...................................................................... 148
6.6.2 Supported objects............................................................................................................ 150
6.6.3 Supported ODVA AC/DC assemblies.................................................................................. 160
6.6.4 Creating generic I/O module............................................................................................. 161
6.6.5 The converter as Ethernet node ....................................................................................... 162
6.7 Drive control via AS-i........................................................................................................ 163

Table of contents
SINAMICS G115D distributed drive
8Operating Instructions, 12/2020, FW V4.7 SP13, A5E48681219B-002
6.7.1 Single Slave mode ........................................................................................................... 163
6.7.2 Dual Slave mode.............................................................................................................. 165
6.7.3 Assignment tables ........................................................................................................... 167
6.7.4 Cyclic and acyclic communication via CTT2....................................................................... 169
6.7.4.1 Cyclic communication...................................................................................................... 170
6.7.4.2 Acyclic communication - standard.................................................................................... 171
6.7.4.3 Acyclic communication - manufacturer-specific ................................................................ 171
6.8 Jogging ........................................................................................................................... 173
6.9 Conveyor technology control functions (for G115D PROFINET and AS-i variants only) ....... 174
6.9.1 Conveyors ....................................................................................................................... 175
6.9.1.1 Conveyor, one direction and one speed (p3393 = 1)......................................................... 175
6.9.1.2 Conveyor, one direction and two speeds (p3393 = 2) ....................................................... 177
6.9.1.3 Conveyor, two directions and one speed (p3393 = 3) ....................................................... 179
6.9.1.4 Conveyor, two directions and two speeds (p3393 = 4) ..................................................... 180
6.9.2 Turntables ....................................................................................................................... 182
6.9.2.1 Turntable, two positions and one speed (p3393 = 5) ........................................................ 183
6.9.2.2 Turntable, two positions and two speeds (p3393 = 6) ...................................................... 186
6.9.2.3 Turntable, three positions and one speed (p3393 = 7)...................................................... 189
6.9.2.4 Turntable, three positions and two speeds (p3393 = 8) .................................................... 192
6.9.3 Corner turntable lifts........................................................................................................ 194
6.9.3.1 Corner turntable lift, two positions and one speed (p3393 = 9) ........................................ 195
6.9.3.2 Corner turntable lift, two positions and two speeds (p3393 = 10)..................................... 198
6.9.4 Travelling trolleys ............................................................................................................ 201
6.9.4.1 Travelling trolley, one speed (p3393 = 11) ....................................................................... 201
6.9.4.2 Travelling trolley, two speeds (p3393 = 12)...................................................................... 204
6.9.5 Conveyor technology control parameters ......................................................................... 206
6.10 Switching over the drive control (command data set)....................................................... 208
6.11 Motor holding brake ........................................................................................................ 210
6.12 Free function block .......................................................................................................... 214
6.13 Selecting physical units.................................................................................................... 214
6.13.1 Motor standard................................................................................................................ 214
6.13.2 System of units................................................................................................................ 215
6.13.3 Technological unit of the technology controller................................................................ 216
6.13.4 Setting the system of units and technology unit ............................................................... 217
6.14 Safe Torque Off (STO) safety function .............................................................................. 217
6.14.1 Function description ........................................................................................................ 218
6.14.2 Commissioning STO......................................................................................................... 220
6.14.2.1 Commissioning tool......................................................................................................... 220
6.14.2.2 Safety function password................................................................................................. 220
6.14.2.3 Configuring a safety function........................................................................................... 221
6.14.2.4 Interconnecting the "STO active" signal ............................................................................ 222
6.14.2.5 Setting the filter for fail-safe digital inputs........................................................................ 222
6.14.2.6 Setting the forced checking procedure (test stop)............................................................. 225
6.14.2.7 Finalizing online commissioning ...................................................................................... 226
6.14.2.8 Checking the interconnection of digital inputs.................................................................. 227
6.14.2.9 Acceptance - completion of commissioning...................................................................... 228
6.15 Setpoints......................................................................................................................... 230
6.15.1 Overview......................................................................................................................... 230