Siemens SINAMICS G150 User manual

Converter cabinet units
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SINAMICS
SINAMICS G150
Converter cabinet units
Operating Instructions
Control version V4.8
07/2016
A5E03347396A
Foreword
Safety notes
1
Device overview
2
Mechanical installation
3
Electrical installation
4
Commissioning
5
Operation
6
Setpoint channel and closed-
loop control
7
Output terminals
8
Functions, monitoring, and
protective functions
9
Diagnosis/faults and alarms
10
Maintenance and servicing
11
Technical specifications
12
Appendix
A

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03347396A
Ⓟ
07/2016 Subject to change
Copyright © Siemens AG 2010 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Converter cabinet units
Operating Instructions, 07/2016, A5E03347396A 5
Foreword
Structure of this documentation
The customer documentation comprises general and individual documentation.
The general documentation describes the topics that apply to all cabinet units:
●
Operating Instructions
The Operating Instructions consist of the following sections:
–Device description
–Mechanical installation
–Electrical installation
–Commissioning guide
–Description of function
–Maintenance instructions
–Technical data
●
Overview diagrams
These provide a general overview of the functionality of the cabinet units.
●
List Manual
The List Manual consists of the following sections:
–Parameter list
–Function diagrams
–Fault / warning list
●
Documentation for Drive Control Chart (DCC)
–Programming and Operating Manual: DCC Editor description
–Function Manual: Description of the standard DCC blocks
The individual documentation describes precisely one customized cabinet unit and contains
the following:
●
Dimension drawing
The dimension drawing documents the dimensions of the ordered cabinet unit.
●
Layout diagram
The components installed in the ordered cabinet units are shown in the layout diagram
with the equipment and location codes.
●
Circuit diagram
The circuit diagram shows the electrical components installed in the ordered cabinet unit
with the equipment and location codes, their interconnections and the customer
interfaces.

Foreword
Converter cabinet units
6Operating Instructions, 07/2016, A5E03347396A
●
Terminal diagram
The terminal diagram shows all the customer terminals in the ordered cabinet unit, and
the associated internal wiring in the cabinet unit. This diagram documents the line-side
target wiring.
●
Spare parts list
All of the available spare parts for the ordered cabinet units are listed in the spare parts
list with the equipment and the location codes.
●
Additional operating instructions
The instructions for supplier components installed in the ordered cabinet unit are included
as original documentation.
Documentation in the Internet
The documentation on SINAMICS G150 can be found on the Internet under the following link
(https://support.industry.siemens.com/cs/ww/en/ps/13227/man).
Technical support
Time zone Europe/Africa
Phone
[phone]
Fax
[phone]
Internet
https://support.industry.siemens.com/sc/ww/en/sc/2090
Time zone America
Phone
[phone]
Fax
[phone]
Internet
[e-mail]
Time zone Asia/Pacific
Phone
[phone]
Fax
[phone]
Internet
[e-mail]
Spare parts
Spare parts are available on the Internet at:
https://support.industry.siemens.com/sc/de/en/sc/2110
The spare parts available for the ordered drive can be found in the spare parts list.
These are provided on the customer DVD.

Foreword
Converter cabinet units
Operating Instructions, 07/2016, A5E03347396A 7
Internet address
Information about SINAMICS can be found on the Internet at the following address:
http://www.siemens.com/sinamics
EMC limit values for South Korea
The mandatory EMC limits for Korea correspond to the limits of EN 61800-3 (EMC product
standard for adjustable speed electrical drive systems) for category C2 or to limit class A,
Group 1 according to EN 55011.
Compliance with the limits according to category C2 or class A, group 1 is achieved with
suitable additional measures. Furthermore, additional measures such as the use of an
additional radio interference suppression filter (EMC filter) may be required.
In addition, measures for proper plant design to meet EMC requirements are described in
detail in this manual and the "SINAMICS Low Voltage Configuration Manual".
Certifications
The following certifications can be found on the Internet under the link SINAMICS G150
certificates (https://support.industry.siemens.com/cs/de/en/ps/13227/cert):
●EC declaration of conformity with reference to the EMC directive:
●EC declaration of conformity with reference to the machinery directive (safety)
●Manufacturers declaration in reference to Safety Integrated

Foreword
Converter cabinet units
8Operating Instructions, 07/2016, A5E03347396A

Converter cabinet units
Operating Instructions, 07/2016, A5E03347396A 9
Table of contents
Foreword ................................................................................................................................................ 5
1 Safety notes.......................................................................................................................................... 19
1.1 General safety instructions .....................................................................................................19
1.2 Safety instructions for electromagnetic fields (EMF) ..............................................................23
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................24
1.4 Industrial security ....................................................................................................................25
1.5 Residual risks of power drive systems....................................................................................26
2 Device overview.................................................................................................................................... 27
2.1 Chapter content ......................................................................................................................27
2.2 Application range and characteristics .....................................................................................27
2.2.1 Field of applications ................................................................................................................27
2.2.2 Characteristics, quality, service ..............................................................................................27
2.3 Design.....................................................................................................................................29
2.3.1 General ...................................................................................................................................29
2.3.2 Device overview......................................................................................................................29
2.4 Wiring principle .......................................................................................................................31
2.5 Type plate ...............................................................................................................................33
3 Mechanical installation .......................................................................................................................... 39
3.1 Chapter content ......................................................................................................................39
3.2 Transportation and storage.....................................................................................................39
3.3 Mounting .................................................................................................................................41
3.3.1 Mechanical installation: checklist............................................................................................42
3.3.2 Preparation .............................................................................................................................42
3.3.2.1 Requirements on the installation location ...............................................................................42
3.3.2.2 Requirements on the levelness of the floor ............................................................................43
3.3.2.3 Shipping and handling monitors .............................................................................................44
3.3.2.4 Unpacking ...............................................................................................................................46
3.3.2.5 Required tools.........................................................................................................................46
3.3.3 Installation...............................................................................................................................47
3.3.3.1 Lifting the cabinet off the transport pallet................................................................................47
3.3.3.2 Removing the crane transport aids.........................................................................................49
3.3.3.3 Connection to the foundation..................................................................................................50
3.3.4 Connecting separately shipped transport units ......................................................................51
3.3.5 Fitting additional canopies (option M21) or hoods (option M23, M43, M54) ..........................54

Table of contents
Converter cabinet units
10 Operating Instructions, 07/2016, A5E03347396A
4 Electrical installation ............................................................................................................................. 61
4.1 Chapter content...................................................................................................................... 61
4.2 Checklist for electrical installation .......................................................................................... 62
4.3 Important safety precautions.................................................................................................. 68
4.4 Introduction to EMC ............................................................................................................... 69
4.5 EMC-compliant design........................................................................................................... 71
4.6 Electrical connection .............................................................................................................. 74
4.6.1 General .................................................................................................................................. 74
4.6.2 Connecting the PE busbars ................................................................................................... 74
4.6.3 Connecting the DC link connections ...................................................................................... 77
4.6.4 Connecting the power supply and the signal cables.............................................................. 80
4.6.5 The DRIVE-CLiQ node must be connected........................................................................... 80
4.7 Power connections................................................................................................................. 82
4.7.1 Cable lugs .............................................................................................................................. 82
4.7.2 Connection cross-sections and cable lengths ....................................................................... 83
4.7.3 Connecting shielded three-phase current cables .................................................................. 84
4.7.4 Minimum cable lengths for motor connection to a motor with one-winding system .............. 85
4.7.5 Connecting the motor and power cables ............................................................................... 85
4.7.6 Adjusting the fan voltage (-T1-T10/-T20 and -T2-T10) .......................................................... 87
4.7.7 Removing the connection clip to the basic interference suppression module for
operation on an ungrounded line supply (IT system)............................................................. 89
4.7.8 Setting the circuit-breaker ...................................................................................................... 91
4.8 External supply of the auxiliary supply from a secure line..................................................... 92
4.9 Signal connections................................................................................................................. 93
4.9.1 Control Unit CU320-2 DP....................................................................................................... 93
4.9.2 Customer terminal module TM31 (-A60) (option G60) ........................................................ 109
4.10 Other connections................................................................................................................ 118
4.10.1 dv/dt filter compact plus Voltage Peak Limiter (Option L07)................................................ 119
4.10.2 dv/dt filter plus Voltage Peak Limiter (option L10) ............................................................... 121
4.10.3 Connection for external auxiliary equipment (option L19) ................................................... 123
4.10.4 Overvoltage limitation (option L21) ...................................................................................... 125
4.10.5 EMERGENCY OFF pushbutton installed in the cabinet door (option L45) ......................... 126
4.10.6 Cabinet illumination with service socket (option L50).......................................................... 127
4.10.7 Cabinet anti-condensation heating (option L55) .................................................................. 128
4.10.8 EMERGENCY OFF category 0; 230 V AC or 24 V DC (option L57) ................................... 129
4.10.9 EMERGENCY STOP category 1; 230 V AC (option L59) ................................................... 131
4.10.10 EMERGENCY STOP category 1; 24 V DC (option L60) ..................................................... 132
4.10.11 Braking unit 50 kW (option L62)........................................................................................... 133
4.10.11.1 Commissioning..................................................................................................................... 136
4.10.11.2 Diagnosis and duty cycles ................................................................................................... 137
4.10.11.3 Threshold switch .................................................................................................................. 138
4.10.12 Thermistor motor protection unit (option L83/L84)............................................................... 140
4.10.13 PT100 evaluation unit (option L86) ...................................................................................... 141
4.10.14 Insulation monitor (option L87) ............................................................................................ 142
4.10.15 CBC10 CAN Communication Board (option G20) ............................................................... 144
4.10.16 Communication Board Ethernet CBE20 (option G33) ......................................................... 147
4.10.17 TM150 temperature sensor module (option G51)................................................................ 150