Siemens SINAMICS SL150 6SL39616RC100AA02 Operating instructions

www.siemens.com/drives
Medium-Voltage Drive
SINAMICS SL150
Type 6SL39616RC100AA02
Operating Instructions
Installation Instructions
Edition 10/2019
This documentation pertains to
EXAMPLE

28.10.2019 14:58
V18.00

Medium-Voltage Drive
SINAMICS SL150
Type 6SL39616RC100AA02
Operating Instructions
Installation Instructions
This documentation pertains to
EXAMPLE
Edition 10/2019
Introduction 1
Safety information 2
Description 3
Preparations for use 4
Mounting 5
Electrical connection 6
Commissioning 7
Operation 8
Maintenance 9
Spare parts 10
Disposal 11
Service & Support A
Technical specifications and
drawings B

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Large Drives Applications
Vogelweiherstr. 1-15
90441 NÜRNBERG
GERMANY
Document order number: 0009993961-000010
Ⓟ 10/2019 Subject to change
Copyright © Siemens AG 2019.
All rights reserved

Table of contents
1 Introduction.................................................................................................................................................11
1.1 About these Operating Instructions........................................................................................11
1.2 Text format features ...............................................................................................................11
2 Safety information.......................................................................................................................................13
2.1 Warning symbol on the device ...............................................................................................13
2.2 Qualified personnel ................................................................................................................13
2.3 The 5 safety rules...................................................................................................................13
2.4 Safe handling .........................................................................................................................14
2.5 Electromagnetic fields in electrical power engineering installations ......................................16
2.6 Components that can be destroyed by electrostatic discharge (ESD)...................................17
2.7 Information for nominated persons in control of an electrical installation...............................18
2.7.1 Proper usage..........................................................................................................................18
2.7.2 Grounding concept.................................................................................................................20
2.7.3 Installation site safety.............................................................................................................20
2.7.4 Instructions for inverters with no grounding switch ................................................................21
2.7.5 Measures for operator protection in electromagnetic fields ...................................................21
2.8 Residual risks.........................................................................................................................21
2.9 Security information ...............................................................................................................23
3 Description..................................................................................................................................................25
3.1 Closed-loop control ................................................................................................................25
3.1.1 Touch screen operator panel .................................................................................................25
3.1.2 Description of the components...............................................................................................26
3.1.2.1 SINAMICS Control Unit..........................................................................................................26
3.1.2.2 SIMOTION Control Unit .........................................................................................................26
3.1.2.3 DRIVE-CLiQ interface ............................................................................................................26
3.1.2.4 CBE20 and CBE30 communication modules.........................................................................27
3.1.2.5 Terminal Modules...................................................................................................................27
3.1.2.6 Voltage Sensing Module ........................................................................................................27
3.1.2.7 SMC30 Sensor Module ..........................................................................................................28
3.1.2.8 Insulation monitoring device ..................................................................................................28
3.1.2.9 DC/DC converter....................................................................................................................28
3.1.2.10 SITOP Select .........................................................................................................................28
3.1.2.11 Sirius safety relay...................................................................................................................28
3.1.2.12 Customer terminal strips ........................................................................................................29
3.2 Options...................................................................................................................................29
3.2.1 Water cooling expansion (option A08) ...................................................................................29
3.2.2 3 adapters for PSA and SINAMICS SITOR interface on control compartments (option
A24)........................................................................................................................................29
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3.2.3 3 adapters for PSA and SINAMICS SITOR interface in closed-loop control cabinet
(option A25)............................................................................................................................30
3.2.4 6 adapters for PSA and SINAMICS SITOR interface on control compartment (option A26)......30
3.2.5 6 adapters for PSA and SINAMICS SITOR interface in additional cabinet (option A27) .......30
3.2.6 TM31 Terminal Module (option C01) .....................................................................................34
3.2.7 Three SMC30 Sensor Modules (option C02) .........................................................................34
3.2.8 PADU8 diagnosis module (option G66) .................................................................................35
3.2.9 Pulse distributor for splitting speed encoder signal (option G70)...........................................35
3.2.10 Optical bus terminal (OBT) for PROFIBUS (option G71) .......................................................35
3.2.11 ET200S I/O system (option G78) ...........................................................................................35
3.2.12 Electronic power supply with 18 V DC infeed (option K72)....................................................36
3.2.13 Electronic power supply with 24 V DC infeed (option K73)....................................................36
3.2.14 Electronic power supply with 1 AC 230 V infeed (option K74) ...............................................36
3.2.15 Cabinet lighting in the control section (option L50) ................................................................36
3.2.16 Cabinet anti-condensation heating for the power unit (option L55)........................................36
3.2.17 Dust protection (option M11)..................................................................................................36
3.2.18 IP54 degree of protection (option M54)..................................................................................37
4 Preparations for use ...................................................................................................................................39
4.1 Notes for system integrators ..................................................................................................39
4.1.1 Requirements for the circuit breaker provided by the customer.............................................39
4.2 Requirements when mounting and installing the device ........................................................41
4.2.1 Requirements for installation location ....................................................................................41
4.2.2 Requirements placed on the levelness of the floor ................................................................42
4.3 Inspections when receiving the delivery.................................................................................42
4.3.1 Checking shock and tilt indicators..........................................................................................42
4.3.2 Checking the load handling attachments ...............................................................................43
4.4 Transportation ........................................................................................................................44
4.4.1 Transport markings ................................................................................................................44
4.4.2 Transport requirements..........................................................................................................44
4.4.3 Observe center of gravity .......................................................................................................45
4.4.4 Transport with a fork-lift truck.................................................................................................45
4.4.5 Transport with a crane ...........................................................................................................46
4.4.6 Using lifting rods.....................................................................................................................46
4.4.7 Transporting transportation units packed in boxes ................................................................48
4.5 Unpacking ..............................................................................................................................49
4.5.1 Removing the packaging........................................................................................................49
4.5.2 Removing load securing devices ...........................................................................................50
4.5.3 Lifting the cabinet off the transport pallet ...............................................................................50
4.5.4 Opening doors in preparation for use.....................................................................................51
4.5.5 Checking the shock and tilt indicators inside the cabinet.......................................................51
4.6 Storage...................................................................................................................................52
4.6.1 Storing a device .....................................................................................................................52
5 Mounting.....................................................................................................................................................55
5.1 Safety instructions for installation...........................................................................................55
5.2 Tools required ........................................................................................................................56
5.3 Torques ..................................................................................................................................56
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5.4 Connect to the foundation ......................................................................................................57
6 Electrical connection...................................................................................................................................59
6.1 Safety instructions for electrical connection ...........................................................................59
6.2 Note on shielded cables.........................................................................................................61
6.3 Electromagnetic compatibility.................................................................................................61
6.4 Connecting equipotential-bonding conductors .......................................................................64
6.5 Using the equipotential bonding strip and shield bus.............................................................64
6.6 Connecting the protective grounding .....................................................................................65
6.7 Laying the cable shields.........................................................................................................65
6.8 Separating adjacent cabinets using unsuppressed contactors ..............................................66
6.9 Laying additional wiring..........................................................................................................66
6.10 Connecting the closed-loop control........................................................................................66
6.10.1 Connecting ground.................................................................................................................66
6.10.2 Connecting circuit breakers....................................................................................................67
6.10.3 Connecting the external safety loop.......................................................................................68
6.11 Interconnecting optional connections.....................................................................................68
6.12 Fastening the cable ducts with cable ties...............................................................................69
7 Commissioning ...........................................................................................................................................71
8 Operation....................................................................................................................................................73
8.1 Safety instructions for operation.............................................................................................73
8.2 Fault and system messages ..................................................................................................74
8.2.1 Diagnostics.............................................................................................................................74
8.2.1.1 Diagnostics via LEDs .............................................................................................................74
9 Maintenance ...............................................................................................................................................75
9.1 Safety instructions for maintenance .......................................................................................75
9.2 Opening the device ................................................................................................................77
9.3 Preventive maintenance.........................................................................................................77
9.3.1 Visual inspections ..................................................................................................................78
9.3.1.1 Equipment for visual inspections............................................................................................78
9.3.1.2 Checking the isolating clearances..........................................................................................79
9.4 Maintenance...........................................................................................................................79
9.4.1 Replacing a fan ......................................................................................................................79
9.4.2 Replacing the battery in the fan/battery module of the SIMOTION Control Units ..................80
9.5 Cleaning .................................................................................................................................81
9.5.1 Cleaning aluminum parts .......................................................................................................82
9.6 Repairs...................................................................................................................................82
9.6.1 Replacing the CompactFlash card .........................................................................................84
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10 Spare parts .................................................................................................................................................85
11 Disposal......................................................................................................................................................87
11.1 Disposing of packaging material ............................................................................................87
11.2 Removing device components and old devices .....................................................................87
A Service & Support.......................................................................................................................................89
A.1 Siemens Industry Online Support ..........................................................................................89
A.2 SIOS App ...............................................................................................................................90
B Technical specifications and drawings .......................................................................................................91
Index...........................................................................................................................................................93
Tables
Table 3-1 DRIVE-CLiQ interface .................................................................................................................26
Table 5-1 Tightening torque for screws.......................................................................................................56
Table 5-2 Tightening torques for screw terminals for copper cables without cable lug 1)...........................57
Figures
Figure 3-1 Operator panel ...........................................................................................................................25
Figure 3-2 Additional cabinet........................................................................................................................31
Figure 3-3 Interconnection............................................................................................................................32
Figure 3-4 Installation and interconnection of the SITOR adapter................................................................33
Figure 3-5 Overview of interfaces and display elements..............................................................................34
Figure 3-6 Fan with option M54....................................................................................................................37
Figure 4-1 Circuit-breaker control.................................................................................................................41
Figure 4-2 Example of attaching and displaying the shock and tilt indicators ..............................................43
Figure 4-3 Example illustration of centers of gravity.....................................................................................45
Figure 4-4 Lifting bar label............................................................................................................................47
Figure 4-5 Securing the lifting rods...............................................................................................................47
Figure 4-6 Transporting a transportation unit (still in packaging) with a crane .............................................49
Figure 4-7 Example: Cover screw for manual door interlocking...................................................................51
Figure 6-1 Shield connection using a clip.....................................................................................................63
Figure 6-2 Bridging shield gaps....................................................................................................................63
Figure 6-3 Equipotential bonding conductor.................................................................................................64
Figure 6-4 Equipotential bonding strip..........................................................................................................65
Figure 6-5 Grounding lug..............................................................................................................................67
Figure 6-6 Grounding lug..............................................................................................................................67
Figure 6-7 Schematic diagram: Fastening the cable ties..............................................................................69
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Figure 9-1 Change the battery in the fan/battery module .............................................................................80
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Introduction 1
1.1 About these Operating Instructions
These Operating Instructions describe the device and provide you with information about
handling it - from the initial shipment up to disposal. Keep these instructions for later use.
Read these Operating Instructions and comply with the information provided in them. In this
way you can ensure safe, problem-free operation and a long service life.
Safety information and handling-related warnings are provided in these Operating Instructions.
For your own safety, the safety of other persons and to avoid material damage, carefully follow
these instructions when carrying out any work.
If you have suggestions for improving the document, please contact our Service Center
(Page 89).
1.2 Text format features
Text format features
You can find the following text format features in these instructions:
1. Handling instructions are always formatted as a numbered list. Always perform the steps in
the order given.
● Lists are formatted as bulleted lists.
– Lists on the second level are hyphenated.
Note
The note provides you with additional information about the product itself, handling the product
- and the relevant documentation.
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Introduction
1.2 Text format features
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Safety information 2
In the individual chapters of this document, you will find safety instructions that must be obeyed
absolutely, for your own safety, to protect other people and to avoid damage to property.
Carefully comply with the following safety instructions when performing all of the activities.
2.1 Warning symbol on the device
Please observe the warning symbols attached to the device. The warning symbols have the
following meaning:
Warning symbol Meaning
Warning: Voltage
Warning: Hot surface
General warning symbol: Observe the explanations about the hazard on the
device labels.
For transportation, observe the "transportation markings (Page 44)" on the device packaging.
2.2 Qualified personnel
The product/system described in this documentation may only be operated by personnel
qualified for the specific task in accordance with the relevant documentation for the specific
task, in particular its warning notices and safety instructions. Because of their training and
experience, qualified personnel can recognize any risks involved with handling these products/
systems and avoid any possible dangers.
2.3 The 5 safety rules
For your own personal safety and to prevent material damage when carrying out any work,
always observe the safety-relevant instructions and the following five safety rules according to
EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence stated
before starting work.
5 safety rules
1. Disconnect the system.
Also disconnect the auxiliary circuits, for example, anti-condensation heating.
2. Secure against reconnection.
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3. Verify absence of operating voltage.
4. Ground and short-circuit.
5. Provide protection against adjacent live parts.
To energize the system, apply the measures in reverse order.
2.4 Safe handling
Danger as a result of high voltages from external supplies
Even if the circuit breaker is open, parts of the converter can be under voltage (live) as a result
of the auxiliary voltage at the premagnetization, precharging or demagnetization transformers.
This danger is not limited to the converter, but can also occur with components that are
electrically connected to the converter (e.g. circuit breakers or isolators). Touching live parts
can result in death, serious injury, and damage to property.
● Isolate all components that can feed voltage to the converter before commencing work.
Danger due to high voltage in operation
When operating this equipment very high voltages develop. Even after switching off the mains
voltage, or while the connected machine is still turning, high voltages can remain for a
prolonged length of time. High voltages can cause death or serious injury if the safety rules are
not observed or if the equipment is handled incorrectly.
● Operate the device properly.
● Always follow the "The five safety rules (Page 13)" when performing any work.
● Service and maintain the device regularly and correctly.
Danger as a result of induced voltage
Rotating machinery can induce dangerous high voltages and synchronous motors that are not
de-excited immediately can also pose a hazard. If the connection to the motor is not isolated or
grounded, these voltages can also remain. Touching live parts can result in death or serious
injury.
● Before opening the doors, wait until the connected machine has come to a standstill.
Danger due to high auxiliary voltages
High auxiliary voltages are still present even after shutdown. Touching live parts can result in
death or serious injury.
● Observe the five safety rules when performing any work.
Safety information
2.4 Safe handling
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Danger due to hazardous arcing
Hazards caused by arcing can occur as result of the following factors, for example:
● The input currents are exceeded.
● Incorrectly dimensioned circuit breaker or transformers.
● Incorrectly connected cables or cables that have not been connected.
● Contamination and dirt.
● Tools that have been forgotten, e.g. when mounting and installing the equipment.
Arcing can result in death, serious injury or material damage.
● Make sure that the system is properly dimensioned and that the power cables are correctly
connected. The maximum permissible input currents are listed in the "Technical
specifications".
● Remove contamination and dirt.
● After installation and mounting, carefully check that no objects have been left in the device.
Danger due to live stationary parts, moving or rotating parts
Contact with the parts mentioned can result in death, serious physical injury or damage to
property.
● Observe the instructions regarding installation and operation.
● Always take protective measures before touching any components.
● Do not remove any covers.
Risk of burns due to hot component surfaces
Certain components (e.g. heat sinks and reactors) can become very hot during operation.
These components can remain hot for a long time after operation. Contact can result in serious
injury, such as skin burns.
● After the device has been shut down, do not touch any hot components.
Risk of burns due to hot anti-condensation heating surface
When the temperature control limit value is reached the anti-condensation heating is switched
on. Once activated, the anti-condensation heating can generate a great deal of heat. Contact
can result in serious injury, such as skin burns.
● Ensure that the anti-condensation heating cannot be touched.
● Ensure that the anti-condensation heating is switched off before carrying out any repair or
maintenance work.
Safety information
2.4 Safe handling
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Risk of injury at places that are difficult to access
If you do not use appropriate protective equipment when working in places that are difficult to
access you are at risk of injury. For example, sharp edges and splinters can cause injuries to
the head and skin. If you carry out work in the upper section using unsuitable ladders or similar,
you can fall and injure yourself.
● Use appropriate protective equipment, especially a hard hat and gloves.
● Use suitable steps or ladders when working in the upper area.
Shutdown as a result of an incorrect residual current monitoring device
If you use a residual current monitoring device (RCD), it is possible that the residual current
monitoring device will trip in error (nuisance trip). The converter may be switched off as a result
of the protection device tripping in error.
● To minimize the risk of faulty trips, use a type-B RCD.
2.5 Electromagnetic fields in electrical power engineering installations
Electromagnetic fields are generated during operation of electrical power engineering
installations. Electromagnetic fields can interfere with electronic devices, These devices can
malfunction if electromagnetic fields are present.
WARNING
Interference with pacemakers
The functioning of cardiac pacemakers could be impaired by electromagnetic fields. Death or
serious physical injury can result.
● As a consequence, it is not permissible for people with pacemakers to stand close to the
device.
NOTICE
Data loss
Electromagnetic fields can cause data loss to magnetic or electronic data storage media.
● Therefore, do not carry magnetic or electronic data storage media with you.
Nominated persons in control of electrical installations can find further information on
electromagnetic fields under "Information for persons responsible for plants and systems."
Safety information
2.5 Electromagnetic fields in electrical power engineering installations
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2.6 Components that can be destroyed by electrostatic discharge (ESD)
ESD guidelines
NOTICE
Electrostatic discharge
Electronic components can be destroyed in the event of improper handling, transport, storage,
and shipping.
Pack the electronic components in appropriate ESD packaging; e.g. ESD foam, ESD
packaging bags and ESD transport containers.
To protect your equipment against damage, follow the instructions given below.
● Avoid physical contact with electronic components. If it is essential that you perform work on
these components, you must wear one of the following pieces of protective gear:
– Grounded ESD wrist strap
– ESD shoes or ESD shoe grounding strips if there is also an ESD floor.
● Do not place electronic components close to data terminals, monitors or televisions.
Maintain a minimum clearance to the screen (> 10 cm).
● Electronic components should not be brought into contact with electrically insulating
materials such as plastic foil, plastic parts, insulating table supports or clothing made of
synthetic fibers.
● Bring components into contact only with ESD-compliant materials, e.g. ESD tables, ESD
surfaces, ESD packaging.
● Only carry out measurements on the components if one of the following conditions is met:
– The measuring device is grounded with a protective conductor, for example.
– The measuring head of a floating measuring device has been discharged directly before
the measurement.
The necessary ESD protective measures for the entire working range for electrostatically
sensitive devices are illustrated once again in the following drawings.
Precise instructions for ESD protective measures are specified in the standard
DIN EN 61340‑5‑1.
Safety information
2.6 Components that can be destroyed by electrostatic discharge (ESD)
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①Sitting a Conductive floor cover‐
ing 1)
d ESD clothing
②Standing b ESD furniture e ESD wrist strap
③Standing/sitting c Wearing of ESD shoes or
ESD shoe grounding
strips 2)
f Cabinet ground connection
1) Only effective in conjunction with ESD shoes or ESD shoe grounding strips
2) Only effective in conjunction with conductive floor covering
2.7 Information for nominated persons in control of an electrical
installation
2.7.1 Proper usage
These devices are intended to be permanently installed in closed and dry rooms with a clean
atmosphere. You can find the ambient and operating temperatures to be adhered to in the
technical data. If the described environmental conditions are not observed, warranty claims
and other claims may be rejected.
Explosions
If you operate the device in a hazardous zone, explosions can occur which can cause death,
serious injuries or material damage.
● Never operate the device in an explosive atmosphere (hazardous zone).
Non-observance of proper usage
Improper use of the devices described can result in death, severe injury or material damage.
● Please observe all instructions for proper use.
Safety information
2.7 Information for nominated persons in control of an electrical installation
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The nominated person in control of an electrical installation must ensure that the following
points are observed:
● Follow the local and industry-specific safety and setup regulations. Observe the
requirements in the guidelines specified in the "Standards and regulations" section of the
"Technical data and drawings." Ensure that the specific safety and construction regulations
and the regulations for using personal protective equipment are observed during all work.
● The operating instructions and the complete product documentation are always available
when carrying out any work.
● The technical data as well as the specifications relating to the permissible installation,
connection, ambient and operating conditions are taken into account at all times.
● Only qualified personnel or personnel supervised by responsible, skilled specialists are
allowed to carry out basic planning and all work on the device.
● During shipping, specific transport conditions are adhered to.
● Assembly is performed according to assembly instructions. Separate cabinet units are
connected properly (cables and busbars).
● All instructions for EMC-compatible installation, cabling, shielding, grounding, and for
adequate auxiliary power supply are to be observed.
● Commissioning is only to be performed by qualified personnel trained for that purpose in
accordance with the commissioning instructions.
● System configuration is carried out by an experienced system integrator. Additional system
components - such as circuit-breaker, transformer, cables and motor - are coordinated and
harmonized with one another for converter operation.
● The device is only operated in conjunction with the engineered components.
● Different operating modes, overloads, load cycles, and differing environmental conditions
are permitted only after special arrangement with the manufacturer.
Make use of the support and services offered by the relevant service center for planning,
installation, commissioning, and servicing work. You can find the relevant contact person under
"Service & Support (Page 89)".
Safety information
2.7 Information for nominated persons in control of an electrical installation
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2.7.2 Grounding concept
Draw-up a grounding concept and integrate the device into this concept. The grounding
concept must take into consideration national provisions and system specifics. Ensure that the
following criteria are fulfilled:
● At the installation site, the various subunits must be screwed together to establish a good
electrical connection between them.
● If shield busbars are provided, these must be connected together.
● The protective grounding conductor must be connected to the system the grounding point.
Select the highest cross-section of the protective grounding conductor from one of the
following variants:
– According to local wiring regulations
– Calculated according to IEC 60364-5-54, 543.1
– Half a phase conductor cross-section
2.7.3 Installation site safety
Danger due to an unsecured installation location
This device is used in industrial power installations. Improper use, incorrect operation,
insufficient maintenance, and access by unauthorized persons can lead to accidents. The
results can be death, serious bodily injury or damage to property.
● Install the device in electrical rooms where only qualified personnel have access. If this is
not possible, then ensure that a barrier prevents uncontrolled access. Use safety fences and
appropriate signs, for example, to prevent unauthorized entry to the zone that has been
fenced off.
● Place notices that indicate that only trained personnel are allowed to operate and carry out
maintenance and repair work.
● To comply with safety regulations, equip plants and systems with additional monitoring and
protective devices. Follow technical equipment legislation and accident prevention
regulations.
Note
The converter will be supplied on request without an electromechanical door interlocking
system if space is restricted. In this instance, the customer must provide an access interlock
system compliant with IEC 61800-5 /-1.
Safety information
2.7 Information for nominated persons in control of an electrical installation
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