Siemens 1PH813 User manual

Synchronous/induction motors 1PH813
Operating Instructions · 04/2009
Synchronous/induction motors 1PH813
s

Introduction 1
Safety information
2
Description
3
Preparations for use
4
Installation
5
Connection
6
Commissioning
7
Operation
8
Maintenance
9
Spare parts
10
Decommissioning and
disposal
11
Appendix
A
Synchronous/induction motors
1PH813
Operating Instructions
04/2009
610.48000.22

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Ordernumber: 610.48000.22
Ⓟ 04/2009
Copyright © Siemens AG 2009.
Technical data subject to change

Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 5
Table of contents
1 Introduction................................................................................................................................................ 9
1.1 About these operating instructions ................................................................................................9
2 Safety information.................................................................................................................................... 11
2.1 General safety information...........................................................................................................11
2.2 Safety and operating instructions.................................................................................................12
2.3 Observing the five safety rules.....................................................................................................13
2.4 Thermal hazard............................................................................................................................13
2.5 Information about electromagnetic fields .....................................................................................14
2.6 Electrostatic sensitive devices (ESD) ..........................................................................................15
3 Description............................................................................................................................................... 17
3.1 Application....................................................................................................................................17
3.2 Rating plate (type plate)...............................................................................................................18
3.3 Design ..........................................................................................................................................20
3.3.1 Regulations ..................................................................................................................................20
3.3.2 Types of construction...................................................................................................................20
3.3.3 Degree of protection ....................................................................................................................21
3.3.4 Ambient conditions.......................................................................................................................21
3.3.5 Cooling.........................................................................................................................................22
3.3.6 Noise emission.............................................................................................................................24
4 Preparations for use ................................................................................................................................ 25
4.1 Shipment and packaging .............................................................................................................25
4.2 Transportation and storage..........................................................................................................26
4.2.1 Transport......................................................................................................................................26
4.2.2 Storage.........................................................................................................................................28
5 Installation ............................................................................................................................................... 31
5.1 Installation....................................................................................................................................31
5.2 Fixing............................................................................................................................................32
5.3 Attaching the output elements .....................................................................................................33
5.4 Vibration strength.........................................................................................................................35
6 Connection .............................................................................................................................................. 37
6.1 Mechanical connection of water cooling system..........................................................................37
6.2 Electrical connection ....................................................................................................................37
6.2.1 Safety information ........................................................................................................................37
6.2.2 Cable entry and routing................................................................................................................38
6.2.3 Circuit diagram.............................................................................................................................40
6.2.4 Terminal box ................................................................................................................................41
6.2.5 Power connector ..........................................................................................................................43

Table of contents
Synchronous/induction motors 1PH813
6 Operating Instructions, 04/2009, 610.48000.22
6.2.6 Electrical connection data ........................................................................................................... 44
6.2.7 Motors with DRIVE-CLiQ interface ............................................................................................. 44
6.2.8 Motors without DRIVE-CLiQ interface ........................................................................................ 45
6.2.9 Connecting the temperature sensor............................................................................................ 46
6.2.10 Connecting the ground conductor............................................................................................... 47
6.2.11 Connecting the separately-driven fan ......................................................................................... 48
6.2.12 Connecting-up a converter.......................................................................................................... 49
6.2.13 Converter operation on a grounded line supply.......................................................................... 49
7 Commissioning ........................................................................................................................................ 51
7.1 Measures prior to commissioning ............................................................................................... 51
7.2 Performing a trial run................................................................................................................... 53
7.3 Checking the insulation resistance ............................................................................................. 54
7.4 Switching on the motor................................................................................................................ 56
7.5 Cooling ........................................................................................................................................ 57
8 Operation................................................................................................................................................. 59
8.1 Safety instructions during operation............................................................................................ 59
8.2 Stoppages ................................................................................................................................... 60
8.3 Shutdown .................................................................................................................................... 60
8.4 Faults........................................................................................................................................... 61
9 Maintenance ............................................................................................................................................ 63
9.1 Inspection and maintenance ....................................................................................................... 63
9.1.1 Safety information ....................................................................................................................... 63
9.1.2 Maintenance intervals ................................................................................................................. 65
9.1.3 General inspection guidelines..................................................................................................... 65
9.1.4 Initial inspection........................................................................................................................... 66
9.1.5 General inspection ...................................................................................................................... 66
9.1.6 Rolling-contact bearings.............................................................................................................. 66
9.1.7 Bearing replacement intervals..................................................................................................... 67
9.1.8 Cleaning the fan (forced ventilation) ........................................................................................... 67
9.2 Repair.......................................................................................................................................... 69
9.2.1 Safety information ....................................................................................................................... 69
9.2.2 Removing/installing the motor..................................................................................................... 70
9.2.3 Removing/installing the external fan ........................................................................................... 71
9.2.4 Removing/installing the rotor encoder ........................................................................................ 74
9.2.5 Replacing the DRIVE-CLiQ interface (encoder module) ............................................................ 76
9.2.6 Tightening torque for screwed connections ................................................................................76
10 Spare parts .............................................................................................................................................. 77
11 Decommissioning and disposal ............................................................................................................... 81
11.1 Decommissioning........................................................................................................................ 81
11.2 Disposal....................................................................................................................................... 83
11.2.1 Introduction ................................................................................................................................. 83
11.2.2 Preparing for disassembly........................................................................................................... 83
11.2.3 Dismantling the motor ................................................................................................................. 83
11.2.4 Disposing of permanent magnets ............................................................................................... 84
11.2.5 Disposing of components............................................................................................................ 84
11.2.6 Disposing of insulating liquid....................................................................................................... 85

Table of contents
Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 7
A Appendix.................................................................................................................................................. 87
A.1 Siemens Service Center ..............................................................................................................87
A.2 Declaration of conformity .............................................................................................................88
Index........................................................................................................................................................ 89

Table of contents
Synchronous/induction motors 1PH813
8 Operating Instructions, 04/2009, 610.48000.22

Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 9
Introduction 1
1.1 About these operating instructions
These operating instructions describe the motor and explain how to handle the motor from
the delivery to the disposal stage.
Before you start using the motor, you must read these operating instructions to ensure safe,
problem-free operation and to maximize the service life.
These operating instructions complement the relevant SIEMENS configuration manual.
Siemens strives continually to improve the quality of information provided in these operating
instructions. If you find any mistakes or would like to offer suggestions about how this
document could be improved, please contact the Siemens Service Center.
Always follow the safety instructions and notices in these operating instructions. The warning
notice system is explained on the rear of the inside front.
Text format features
In addition to the safety-related notices and instructions which you must read, you will find
the text in these operating instructions is formatted in the following way:
1. Handling instructions are always formatted as a numbered list. Always perform the steps
in the order given.
● Lists are formatted as bulletted lists.
– Lists on the second level are hyphenated.
Note
A Note is an important item of information about the product, handling of the product
or the relevant section of the document. Notes provide you with help or further
suggestions/ideas.

Introduction
1.1 About these operating instructions
Synchronous/induction motors 1PH813
10 Operating Instructions, 04/2009, 610.48000.22

Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 11
Safety information 2
2.1 General safety information
Safety and commissioning information for converter-fed low-voltage three-phase motors
DANGER
All activities associated with transporting, connecting, commissioning, and maintaining the
motors must be carried out by properly trained, responsible personnel (DIN EN 50110-1;
note IEC 60364).
Failure to follow proper procedures may result in injury or material damage.
Special versions and construction variants may differ with respect to certain technical
aspects. If in doubt, you are strongly advised to contact the manufacturer specifying the type
designation and serial number (see rating plate) or arrange for any maintenance work to be
carried out by the SIEMENS Service Center.
Systems and machines with converter-fed low-voltage three-phase motors must fulfill the
protective requirements of the EMC Directive.
The machine manufacturer is responsible for ensuring that installation is carried out properly.
The signal and power cables to the motor must be shielded.
The information provided by the converter manufacturer regarding EMC-compliant
installation must be observed.
Proper usage
These motors are designed for use in industrial or commercial systems. They comply with
the EN 60034-1 standards and the relevant associated sections.
WARNING
It is forbidden to install them in hazardous areas unless they are explicitly designed for this.
If more stringent requirements are necessary in special cases (e.g. shock-hazard protection
in non-commercial applications where children are likely to be present), the customer must
implement the relevant measures to ensure that these requirements are fulfilled.
Any alternative requirements specified on the rating plate must be taken into account. The
on-site conditions must comply with the rating plate specifications.
The motors are designed for use in sheltered areas under normal climatic conditions, such
as those found in production halls.

Safety information
2.2 Safety and operating instructions
Synchronous/induction motors 1PH813
12 Operating Instructions, 04/2009, 610.48000.22
2.2 Safety and operating instructions
The safe use of electrical machines
WARNING
Rotating or live parts
Rotating or live parts are dangerous.
Fatal or severe injuries and substantial material damage can occur if the required covers
are removed or if the machines are not handled, operated, or maintained properly.
Covers must only be removed and the motor operated in accordance with the relevant
regulations. The motor must be maintained on a regular basis.
Qualified personnel
These operating instructions only contain the information necessary for ensuring that the
motor is operated by properly trained personnel in accordance with its intended purpose.
Those responsible for plant safety must ensure the following:
● The basic planning work for the system and all work relating to transportation, assembly,
installation, commissioning, maintenance and repairs is carried out by qualified personnel
and checked by responsible, suitably skilled personnel.
● The operating instructions and the motor documentation are available at all times.
● The technical data and specifications relating to installation, connection, ambient and
operating conditions are taken into account at all times.
● The system-specific installation and safety regulations are observed.
● Personal protective equipment is used.
● Unqualified persons must not work on or in the vicinity of these motors at any time.
● If the motors are used outside industrial areas, the installation site must be protected
against unauthorized access by means of suitable protection facilities (e.g. safety fences
and warning signs).
Note
Siemens Service Center
You are advised to contact your nearest Siemens Service Center to request their services
and support for planning, installation, commissioning, and maintenance activities.

Safety information
2.3 Observing the five safety rules
Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 13
2.3 Observing the five safety rules
For your personal safety and to prevent material damage when working on the machine,
always observe the safety instructions and the following five safety rules. Apply the five
safety rules in the order stated before starting work at the machine.
Five safety rules
1. Disconnect the system.
You must also make sure that the auxiliary circuits are also disconnected.
2. Protect against reconnection.
3. Make sure that the equipment is at zero voltage
4. Ground and short-circuit
5. Cover or enclose adjacent components that are still live.
When work has been completed, remove these measures in reverse order.
2.4 Thermal hazard
CAUTION
The surface temperature of the motors can exceed 100°C.
Do not touch hot surfaces!
Temperature-sensitive components (electric cables, electronic components) must not be
placed on hot surfaces. If the motors overheat, this can destroy the windings/bearings and
the permanent magnet may become demagnetized
Only operate the motors in conjunction with effective temperature control.

Safety information
2.5 Information about electromagnetic fields
Synchronous/induction motors 1PH813
14 Operating Instructions, 04/2009, 610.48000.22
2.5 Information about electromagnetic fields
WARNING
Electromagnetic fields
Electromagnetic fields are generated when electrical power engineering installations (e.g.
transformers, converters, or motors) are operated.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. Heart pacemakers can be affected, for example, which could potentially
damage a person's health or even result in death. Steps must be taken, therefore, to
ensure that persons with heart pacemakers cannot enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
● Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
● Display adequate hazard warning notices.
● Place barriers around hazardous areas.
● Take appropriate measures (e.g. shields) to reduce electromagnetic fields at their source.

Safety information
2.6 Electrostatic sensitive devices (ESD)
Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 15
2.6 Electrostatic sensitive devices (ESD)
ESD guidelines
CAUTION
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect your equipment against damage, follow the instructions given below.
● Never touch electronic modules unless absolutely necessary in the course of
maintenance and repair procedures.
● If the modules have to be touched, the body of the person concerned must be
electrostatically discharged immediately beforehand and be grounded.
● Electronic modules should not come into contact with electrically insulating materials (e.g.
plastic foil, plastic parts, insulating table supports, or clothing made of synthetic fibers).
● Always place the modules on conductive bases.
● Always store and transport electronic modules or components in conductive packaging
(e.g. metallized plastic or metal containers).
CAUTION
Use conductive packaging material
Electronic modules must be stored, transported, and dispatched in conductive
packaging.
Electronic modules that are not correctly stored, transported, or dispatched can be
damaged.
Pack electronic modules in appropriate conductive packaging (e.g. foam rubber or
aluminum foil).
The necessary ESD protective measures for electrostatically sensitive devices are illustrated
once again in the following drawings:

Safety information
2.6 Electrostatic sensitive devices (ESD)
Synchronous/induction motors 1PH813
16 Operating Instructions, 04/2009, 610.48000.22
d
ff f f
b
e
aa a
cc c
e
b
f
dd
(1) (2) (3)
e
a
(1) Sitting
(2) Standing
(3) Standing/sitting
ESD protective measures
a = conductive floor
b = ESD table
c = ESD footwear
d = ESD coat
s = ESD wrist strap
f = cubicle ground connection
Figure 2-1 ESD protective measures

Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 17
Description 3
3.1 Application
The 1PH813 three-phase motors are used as industrial drives for tool and production
machines. They are designed for use in a wide range of drive engineering applications.
The variable-speed three-phase motors are supplied by a frequency converter and are
characterized by their high power density, ruggedness, long lifetime, and overall reliability.
NOTICE
The standard motors are not suitable for use in corrosive atmospheres, atmosphere with a
high salt content, or in outdoor applications.

Description
3.2 Rating plate (type plate)
Synchronous/induction motors 1PH813
18 Operating Instructions, 04/2009, 610.48000.22
3.2 Rating plate (type plate)
The rating plate (type plate) shows the technical specifications for the supplied motor.
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Description
3.2 Rating plate (type plate)
Synchronous/induction motors 1PH813
Operating Instructions, 04/2009, 610.48000.22 19
Table 3- 1 Elements on the rating plate
No. Description No. Description
010 MLFB 170 Rated speed nN (2)
012 Consecutive number, part of serial number 180 Operating mode (2)
020 Serial number 185 Code for operating point 2
025 UL mark 190 Rated voltage VN (3)
026 Graphical symbol zone 2 191 Switching mode 3
030 Type of construction 200 Rated current IN (3)
035 Identification code zone 2 210 Rated power PN (3)
036 Protection against explosion 220 cos φ (3)
040 Degree of protection 230 Rated frequency fN (3)
045 Type of balancing 240 Rated speed nN (3)
For induction motors cos φ 250 Operating mode (3) 049
For synchronous motors: induced voltage at rated
speed UIN
255 Code for operating point 3
050 Rated voltage VN (1) 270 Maximum current Imax
051 Switching mode 1 275 Maximum torque Mmax
060 Rated current IN (1) 280 Maximum speed nmax
070 Rated power PN (1) 285 Temperature sensor
080 cos φ (1) 290 Tachometer/resolver
090 Rated frequency fN (1) 295 Cooling method
100 Rated speed nN (1) 296 Throughput l/min (m3/s)
110 Operating mode (1) 297 System pressure
115 Code for operating point 1 298 Maximum coolant temperature
120 Rated voltage VN (2) 315 Options (I)
121 Switching mode 2 320 Options (II)
130 Rated current IN (2) 325 Optional customer information
140 Rated power PN (2) 330 Anti-condensation heating
150 cos φ (2) 335 Weight
160 Rated frequency fN (2)

Description
3.3 Design
Synchronous/induction motors 1PH813
20 Operating Instructions, 04/2009, 610.48000.22
3.3 Design
3.3.1 Regulations
The motors comply with the following regulations acc. to IEC / EN 60034:
Table 3- 2 Regulations that have been applied
Feature Standard
Rated and operation characteristics IEC / EN 60034-1
Degree of protection (1) IEC / EN 60034-5
Cooling IEC / EN 60034-6
Type of construction (1) IEC / EN 60034-7
Noise emission IEC / EN 60034-9
Temperature monitoring IEC / EN 60034-11
Vibration severity grades IEC / EN 60034-14
(1) The degree of protection and type of construction of the motor are stamped on its rating plate.
The three-phase motors comply with the relevant sections of EN 60034 and EN 60204-1.
Three-phase motors comply with Low-Voltage Directive 2006/95/EC. Standard motors
comply with the UL regulations. "UR" is stamped on the rating plate of these motors.
Low-voltage motors are components designed for installation in machines in accordance
with the Machinery Directive. They must not be commissioned until it has been verified that
the end product complies with this directive (also take into account EN 60204-1).
Note
Make sure that your end product is in compliance with all of the applicable legislation! The
applicable national, local, and system-specific regulations and requirements must be taken
into account.
3.3.2 Types of construction
The motor is available in the following basic types of construction as well as other optional
types of construction with further potential applications.
Table 3- 3 Types of construction
Shaft height Standard type of construction Rotated type of construction
IM B3 IM V5, IM V6
IM B5 IM V1, IM V3
1PH813□
IM B35 IM V15, IM V36
Two lifting eyebolts, which can be screwed onto the motor in accordance with its type of
construction, are supplied with the motor for transportation purposes.