Siemens SINAMICS G120P User manual

www.siemens.com
SINAMICS G120P

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System configuration required for commissioning
STARTER software
• Processor with min. 1 GHz (dual core recommended)
• 1024 MB RAM (2048 MB recommended)
• 3GB free HDD space
• Graphics card (min. 256 MB memory recommended)
• Screen resolution: 1024 x 768 pixels
• Internet Explorer V6.0 or higher
• Operating systems:
Microsoft® Windows™ XP (Service Pack 2 or later)
Microsoft® Windows™ 7

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The interactive training booklet is a comfortable and easy to understand introduction to the SINAMICS G120P converter.
04/2012
SINAMICS G120P
Training Booklet

Materials and Tools
The components listed below are presented in this booklet. To test your knowledge on the actual
product, you have the choice between ordering the following alternatives:
Training case
Product
• SINAMICS G120P case*
Order No.
A5E03828108
Single components
Product
• SINAMICS G120 PM230 FSA 0.55kW
• SINAMICS G120 CU230P-2 HVAC/ BT
• Motor (0.12 kW)
• SINAMICS PC Connection Kit-2
• Basic Operator Panel BOP-2
• Intelligent Operator Panel IOP-2
• Screening Kit 2
Order No.
6SL3210-1NE11-7UL0
6SL3243 6BB30 1HA2
1LA7060-4AB10
6SL3255-0AA00-2CA0
6SL3255-0AA00-4CA1
6SL3255-0AA00-4JA0
6SL3264-1EA00-0FA0
Optional components
Product
• IOP-2/BOP-2 door mounting kit
Order No.
6SL3256-0AP00-0JA0
You will also need the following equipment:
• PC / PG with USB interface
• Switches – commercially available*
• Potentiometer – commercially available*
• Various M4 screws and nuts (length depends on installation location) with suitable screwdriver/
wrench – commercially available*
* The training case is a complete demo station including a motor, the power module of the converter, switches, lights and a
230 V power supp ly connection.

Safety instructions
Validity
These instructions apply to the following converter:
Product
SINAMICS G120P
Prerequisites
You are proficient in working with the Microsoft® Windows™ operating system.
You have a good understanding of the principles of electronics and electrical engineering.
Warning
Dangerous currents and voltages!
The equipment contains dangerous voltages and controls potentially dangerous rotating mechanical
parts. Non-compliance with the warnings or failure to follow the instructions contained in the docu-
mentation can result in loss of life, severe personal injury or serious damage to property.
Take particular notice of the general and regional installation and safety regulations regarding work
on dangerous voltage installations (e.g. EN 50178) as well as the relevant regulations regarding the
correct use of tools and personal protective equipment (PPE).
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Only quali-
fied personnel may commission and operate this equipment. Within the context of the safety notes
in this documentation, qualified persons are defined as persons who are authorized to commission,
ground and label devices, systems and circuits in accordance with established safety practices and
standards.
Liability disclaimer
Depending on the firmware and software version of the Control Unit, operator panel and STARTER,
the masks, symbols and menus may differ. We have reviewed the contents of this publication to
ensure consistency with the hardware and software described. Since deviations cannot be pentirely
ruled out, we cannot guarantee full consistency. However, the information in this publication is
reviewed regularly and any necessary corrections are included in subsequent editions.

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Welcome to the SINAMICS G120P Tutorial for First Time
Users. This tutorial will help you to simply and quickly
get to know the converter. We’ll take you step by step
through installation, setting parameters and initial
commissioning. We recommend that you work through
all of the chapters.

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Converter SINAMICS G120P 08– 23
1.1 Components Power Module 12
Control Unit 13
Operator Panel 2 (BOP-2/IOP-2) 14
1.2 Mounting and wiring Power Module 15
Control Unit 18
Wiring the control terminals in the CU230P-2 20
Wiring examples 21
Operator Panels (BOP-2/IOP-2) 22
Operator Panels BOP-2 and IOP-2 24– 57
2.1 Basic functions The BOP-2 display 26
Menu structure 27
2.2 Working with BOP-2 Parameter list / Operating mode 28
Function buttons 31
2.3 Quick commissioning Resetting the converter 32
Setting the control mode / Selecting line frequency 33
Entering motor data 34
Specifying application parameters 35
Saving and restoring data 38
2.4 Intelligent Operator Panel The device 40
Working with IOP-2 41
Basic Commissioning 42
Output Settings 50
Trend View 52
Accessing diagnostics 56
STARTER software and PC 58– 86
3.1 Mounting and preparation Creating a STARTER project 62
STARTER user interface 65
Loading converter data 66
3.2 Parameterization Configuration wizard 70
3.3 Application cases Activating emergency operation 75
Parameterization of the PID 76
Saving data 79
Restoring factory settings 82
Appendix Download overview 87

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This chapter introduces the low-voltage SINAMICS G120P
converter. You will learn about the main components, its
structure and obtain some practical tips about assem-
bling and wiring of the frequency converter.
1

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Converter family
SINAMICS G120P
3AC 400V 0,37kW– 90kW (IP55)
3AC 400V 0,37kW– 75kW (IP20)

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1.1 Components
The SINAMICS G120P converter has a modular design
It comprises three basic components:
1 2
The Power Module supplies
power to the motor
The Control Unit controls and
monitors the Power Module
Converter family SINAMICS G120P: Components