Siemens SINAMICS G120P Assembly instructions

PM230 Power Module IP55
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SINAMICS
SINAMICS G120P
PM230 Power Module IP55
Hardware Installation Manual
11/2014
A5E35319202B AA
Introduction
1
Safety notes
2
Installing / mounting
3
Connecting
4
Service and maintenance
5
Technical specifications
6
Appendix
7

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E35319202B AA
Ⓟ
11/2014 Subject to change
Copyright © Siemens AG 2010 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

PM230 Power Module IP55
Hardware Installation Manual, 11/2014, A5E35319202B AA 5
Table of contents
1 Introduction............................................................................................................................................. 7
1.1 System overview of the SINAMICS G120P ..............................................................................7
1.2 Documents for the Inverter .....................................................................................................12
2 Safety notes.......................................................................................................................................... 13
3 Installing / mounting .............................................................................................................................. 19
3.1 Air cooling requirements .........................................................................................................21
3.2 Dimensions and drill patterns .................................................................................................22
3.3 Control Unit installation...........................................................................................................29
3.4 Fitting the IOP and the blanking plate.....................................................................................34
4 Connecting ........................................................................................................................................... 37
4.1 Power distribution systems .....................................................................................................38
4.2 Operation only with grounded (TN) supplies ..........................................................................38
4.3 Motor cable lengths and cross-sections .................................................................................39
4.4 Access to power and motor terminals.....................................................................................43
4.5 Cable preparation ...................................................................................................................46
4.6 Wiring Sequence.....................................................................................................................47
4.7 Power and motor connections ................................................................................................50
4.8 Gland plate installation............................................................................................................51
4.9 EMC guidelines.......................................................................................................................54
4.9.1 Avoiding electromagnetic interference....................................................................................54
4.9.2 Connections and interference suppression ............................................................................54
4.9.3 Cabling....................................................................................................................................54
4.9.4 Equipotential bonding .............................................................................................................55
4.9.5 Inverter shielding in detail, FSA to FSC..................................................................................58
5 Service and maintenance...................................................................................................................... 61
5.1 Maintenance ...........................................................................................................................61
5.1.1 Maintenance ...........................................................................................................................61
5.1.2 Cleaning..................................................................................................................................61
5.2 Replacing components ...........................................................................................................62
5.2.1 Replacing the cooling fan .......................................................................................................62
5.2.1.1 Replacement fans ...................................................................................................................69
5.3 Spares and accessories..........................................................................................................71
6 Technical specifications ........................................................................................................................ 73
6.1 General data, PM230, IP55 ....................................................................................................74

Table of contents
PM230 Power Module IP55
6Hardware Installation Manual, 11/2014, A5E35319202B AA
6.2 Temperature, altitude and voltage derating PM230............................................................... 75
6.3 Technical data........................................................................................................................ 77
6.3.1 Input current operation........................................................................................................... 77
6.4 Current reduction depending on pulse frequency.................................................................. 82
7 Appendix .............................................................................................................................................. 83
7.1 Electromagnetic Compatibility................................................................................................ 83
7.2 Definition of the EMC Environment and Categories .............................................................. 84
7.3 EMC overall performance ...................................................................................................... 86
7.4 Standards............................................................................................................................... 88
7.5 Abbreviations ......................................................................................................................... 89
Index .................................................................................................................................................... 91

PM230 Power Module IP55
Hardware Installation Manual, 11/2014, A5E35319202B AA 7
Introduction
1
1.1
System overview of the SINAMICS G120P
The SINAMICS G120 range
The SINAMICS G120 inverter has been designed for the accurate and efficient control of the
speed and torque for three-phase motors. The SINAMICS G120P is a specific sub-system
focused on the HVAC industry sector and for pump and fan applications. .
The PM230 Power Modules supply the necessary power to the Control Units and the
attached motor. The PM230 output ranges from 0.37 kW to 90 kW and is rated IP55 (UL
Type 12).
See the respective manual for specific functions and features.
Available Power Modules PM230
The various types of PM230 Power Modules are listed below. The given power rating values
are defined for "low overload" operation.
●
PM230 Power Modules with integrated filter Class A
3 AC, 380 V … 480 V ± 10%, IP55 (UL Type 12), Frame size A … F, 0,37 kW … 90.0 kW
●
PM230 Power Modules with integrated filter Class B
3 AC, 380 V … 480 V ± 10%, IP55 (UL Type 12), Frame size A … F, 0,37 kW … 90.0 kW
Control Unit - CU230P-2
The CU230P-2 is a Control Unit that has been optimized for pumps and fans. It can be
operated with the PM230 Power Module.
•
CU230P-2 HVAC
with RS485 interface for USS, Modbus RTU and BacNet MS/TP
•
CU230P-2 CAN
with CANopen interface
•
CU230P-2 DP
with PROFIBUS DP interface
The Control Unit can be commissioned either using the STARTER commissioing software or
the optional Intelligent Operator Panel (IOP).
You can save all the settings you enter during commissioning and operation to a memory
card.

Introduction
1.1 System overview of the SINAMICS G120P
PM230 Power Module IP55
8Hardware Installation Manual, 11/2014, A5E35319202B AA
Intelligent Operator Panel
The Intelligent Operator Panel (IOP) has been designed to enhance the interface and
communications capabilities of the SINAMICS G120P Inverters.
Rating label information
Every Power Module has a rating label which details the specifications of the Power Module.
The specifications shown on the rating label can vary due to the requirements of specific
regulations and compliance standards imposed by the country of origin and the final
destination of the product.
Detailed below is an explanation of all the information that might appear on a typical rating
label of a Power Module.
Figure 1-1 Typical Power Module rating labels

Introduction
1.1 System overview of the SINAMICS G120P
PM230 Power Module IP55
Hardware Installation Manual, 11/2014, A5E35319202B AA 9
Table 1- 1 Explanation of Power Module rating label information
Item
Description
Notes
1 Product name
2 Input voltage range
3
Rated input current
4
Nominal input frequency
5 Output voltage range This is determined by the range of the input voltage
range.
6
Nominal current
7
European motor rating
8
North America motor rating
9 Protection rating The IP rating denotes the protection the product has
against environmental conditions.
10
Weight
It is the weight of the product only.
11
Temperature range
Is the operating temperature range of the the product.
12
The country of origin and manufacture
13 European Low Voltage Directive Compliance Full details are contained the Operating Instructions or
Hardware Installation Manual for the product.
14 Underwriters Laboratories listed equipment standard Full details are contained the Operating Instructions or
Hardware Installation Manual for the product.
15
Order number
16
Hardware version
17
Serial number

Introduction
1.1 System overview of the SINAMICS G120P
PM230 Power Module IP55
10 Hardware Installation Manual, 11/2014, A5E35319202B AA
Order Number
Each type of Power Module has a unique order number, also known as the MLFB
(Maschinenlesbare Fabrikatebezeichnung). The order number contains detailed information
regarding the type and specification of the product. In the figure below details of how the
order number is constructed are given.
Figure 1-2 Breakdown of Order Number (MLFB)