Siemens SINAMICS G120 Parts list manual

Safety Integrated - SINAMICS G110M,
G120, G120C, G120D and SIMATIC ET
200pro FC-2
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
SINAMICS
SINAMICS G120
Safety Integrated - SINAMICS
G110M, G120, G120C, G120D and
SIMATIC ET 200pro FC-2
Function Manual
Edition 04/2014, firmware V4.7
04/2014, FW V4.7
A5E34261271B AA
Change history
Fundamental safety
instructions
1
Introduction
2
Description
3
Installing
4
Commissioning
5
Operation
6
Corrective maintenance
7
System properties
8
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E34261271B AA
Ⓟ
07/2014 Subject to change
Copyright © Siemens AG 2010 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 5
Change history
Important changes with respect to the Manual, Edition 01/2013
New functions in firmware V4.7
In Chapter
---
---
Corrections
In Chapter
The forced checking procedure (test stop) starts after
selecting STO, however, not after a power-on reset.
Testing the basic functions
(Page 162)
Assignment of the signal states in control word 1, bit 0 (basis
functions) has been corrected.
Control word 1 and status word 1
(basic functions) (Page 47)
Connecting an actuator without feedback signal to the safety
output of the SINAMICS G120 with CU250S-2 does not
comply with SIL 2. The connection example has been
removed.
Connecting the safety output for
SINAMICS G120 (Page 73)
The worst-case response times for the extended STO
function have been corrected for an inverter fault/error:
When controlled via PROFIBUS: 56 ms instead of 58 ms.
When controlled via PROFINET: 56 ms instead of 58 ms (+
bus cycle time).
Response times (Page 269)
Worst-case response time for the STO basis function when
controlled via a safety input has been corrected: 6 ms + t_E
instead of 14 ms + t_E.
Worst-case response time for the extended STO function
when controlled via a safety input: 52 ms + t_E instead of
54 ms + t_E.
When debounce time > 0: t_E =debounce time + 3 ms
instead of debounce time + 1 ms
When debounce time = 0: t_E = 4 ms instead of 2 ms
Supplements and revised descriptions
In Chapter
New SINAMICS G110M inverters Description (Page 19)
Installing (Page 41)
New SIMATIC ET 200pro FC-2 inverter Description (Page 19)
Installing (Page 41)
Overview, preconditions and restrictions when using the
safety functions have been revised.
Description (Page 19)
The description of the time response of active safety
functions is now sorted according to functions.
Operation (Page 159)
The test of the safety inputs has been supplemented. Regularly testing the safety functions
(Page 161)
The "Startdrive" commissioning tool is mentioned.
Commissioning tools (Page 84)

Change history
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
6Function Manual, 04/2014, FW V4.7, A5E34261271B AA
Supplements and revised descriptions
In Chapter
The probability of failure PFD has been supplemented. Probability of failure of the safety
functions (PFH value) (Page 267)
Error response of the SBC function has been supplemented. Response to faults in the brake
control (Page 176)

Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 7
Table of contents
Change history........................................................................................................................................ 5
1 Fundamental safety instructions............................................................................................................ 13
1.1 General safety instructions ..........................................................................................................13
1.2 Industrial security .........................................................................................................................14
2 Introduction........................................................................................................................................... 15
2.1 About this manual ........................................................................................................................15
2.2 Guide through the manual ...........................................................................................................18
3 Description............................................................................................................................................ 19
3.1 About this chapter ........................................................................................................................19
3.2 Overview of the safety functions ..................................................................................................19
3.3 Overview of the safety-related inverter interfaces .......................................................................21
3.4 Preconditions when using the safety functions............................................................................22
3.5 Restrictions when using safety functions.....................................................................................23
3.6 Recommendations for stable operation .......................................................................................26
3.7 Safe Torque Off (STO).................................................................................................................27
3.8 Safe Brake Control (SBC)............................................................................................................30
3.9 Safe Stop 1 (SS1) ........................................................................................................................32
3.10 Safely Limited Speed (SLS).........................................................................................................34
3.11 Safe Direction (SDI) .....................................................................................................................37
3.12 Safe Speed Monitoring (SSM) .....................................................................................................39
4 Installing ............................................................................................................................................... 41
4.1 Installing the inverter....................................................................................................................41
4.2 Connection via PROFIsafe ..........................................................................................................42
4.2.1 Overview of PROFIsafe connections...........................................................................................42
4.2.2 PROFIsafe telegrams ..................................................................................................................46
4.2.3 Control word 1 and status word 1 (basic functions).....................................................................47
4.2.4 Control word 1 and status word 1 (extended functions) ..............................................................48
4.2.5 Control word 5 and status word 5 ................................................................................................50
4.3 Activation via F-DI........................................................................................................................51
4.3.1 Safety inputs ................................................................................................................................51
4.3.2 Wiring examples...........................................................................................................................54
4.3.2.1 Connecting sensors .....................................................................................................................54
4.3.2.2 Connecting pre-processing devices.............................................................................................62
4.4 Evaluating via F-DO.....................................................................................................................71

Table of contents
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
8Function Manual, 04/2014, FW V4.7, A5E34261271B AA
4.4.1 Safety output ............................................................................................................................... 71
4.4.2 Connecting the safety output for SINAMICS G120D .................................................................. 72
4.4.3 Connecting the safety output for SINAMICS G120..................................................................... 73
4.5 Connecting a motor holding brake to a Safe Brake Relay.......................................................... 74
5 Commissioning ..................................................................................................................................... 77
5.1 Commissioning guidelines .......................................................................................................... 77
5.2 Configure PROFIsafe in the higher-level control system............................................................ 78
5.2.1 Configuring PROFIBUS communication with telegram 30 via GSD........................................... 78
5.2.2 Example: Interface to the S7 safety program.............................................................................. 80
5.2.3 Configuring PROFIBUS communication via telegram 900 with the GSDML.............................. 82
5.2.4 Configuring shared device communication via PROFINET ........................................................ 82
5.3 Commissioning tools ................................................................................................................... 84
5.4 Resetting the safety function parameters to the factory setting.................................................. 85
5.5 Changing settings ....................................................................................................................... 86
5.6 Setting basic functions ................................................................................................................ 90
5.6.1 Interconnecting the "STO active" signal...................................................................................... 91
5.6.2 Configuring PROFIsafe ............................................................................................................... 92
5.6.3 Setting the filter for safety inputs................................................................................................. 94
5.6.4 Setting the forced checking procedure (test stop) ...................................................................... 98
5.6.5 Setting the delay time for SS1 .................................................................................................... 99
5.6.6 Enabling SBC............................................................................................................................ 100
5.6.7 Final steps ................................................................................................................................. 101
5.7 Setting extended functions........................................................................................................ 103
5.7.1 Basic settings ............................................................................................................................ 104
5.7.1.1 Enabling safety functions .......................................................................................................... 104
5.7.1.2 Setting the forced dormant error detection (test stop) .............................................................. 104
5.7.1.3 Setting the gear ratio and actual value tolerance...................................................................... 107
5.7.1.4 Setting encoderless actual value sensing................................................................................. 109
5.7.2 Setting safety inputs.................................................................................................................. 111
5.7.2.1 Setting the filter for safety inputs............................................................................................... 113
5.7.2.2 Interconnecting the signal for fail-safe acknowledgment .......................................................... 119
5.7.3 Setting a safety output .............................................................................................................. 120
5.7.3.1 Output signal and setting the test mode ................................................................................... 120
5.7.3.2 Setting the forced dormant error detection (test stop) .............................................................. 125
5.7.4 Configuring PROFIsafe in the converter ................................................................................... 127
5.7.5 Setting SS1 ............................................................................................................................... 130
5.7.5.1 Setting SS1 with braking ramp monitoring................................................................................ 131
5.7.5.2 Setting SS1 with acceleration monitoring ................................................................................. 134
5.7.6 Setting SLS ............................................................................................................................... 137
5.7.6.1 Setting the monitoring functions................................................................................................ 137
5.7.6.2 Settings for acceptance test...................................................................................................... 141
5.7.7 Setting SSM .............................................................................................................................. 142
5.7.8 Setting SDI ................................................................................................................................ 146
5.7.8.1 Setting the monitoring functions................................................................................................ 146
5.7.8.2 Settings for acceptance test...................................................................................................... 149
5.7.9 Final steps ................................................................................................................................. 150
5.8 Offline commissioning ............................................................................................................... 153

Table of contents
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 9
5.9 Series commissioning ................................................................................................................155
5.10 Acceptance tests for the safety functions ..................................................................................156
5.10.1 Acceptance test..........................................................................................................................156
5.10.2 Reduced acceptance test after expanding the function.............................................................158
6 Operation............................................................................................................................................ 159
6.1 Overview and relevant inverter signals......................................................................................159
6.2 Regularly testing the safety functions ........................................................................................161
6.2.1 Overview ....................................................................................................................................161
6.2.2 Testing safety inputs ..................................................................................................................161
6.2.3 Testing the basic functions ........................................................................................................162
6.2.4 Testing the extended functions ..................................................................................................163
6.2.5 Testing a safety output...............................................................................................................165
6.3 Safe Torque Off (STO)...............................................................................................................168
6.3.1 Overview ....................................................................................................................................168
6.3.2 Selecting and deselecting STO when the motor is switched on................................................169
6.3.3 Response to a discrepancy when STO is active .......................................................................170
6.4 Safe Brake Control (SBC)..........................................................................................................173
6.4.1 Selecting and deselecting SBC when the motor is switched on................................................173
6.4.2 Response to faults in the brake control .....................................................................................176
6.5 Safe Stop 1 (SS1) ......................................................................................................................177
6.5.1 Overview ....................................................................................................................................177
6.5.2 Selecting and deselecting SS1 when the motor is switched on ................................................178
6.5.2.1 SS1 without monitoring ..............................................................................................................178
6.5.2.2 SS1 with braking ramp monitoring.............................................................................................179
6.5.2.3 SS1 with acceleration monitoring...............................................................................................180
6.5.3 Switching off the motor when SS1 is active...............................................................................182
6.5.4 Response to a discrepancy when SS1 is active ........................................................................183
6.5.5 Limit value violation when SS1 is active ....................................................................................187
6.6 Safely Limited Speed (SLS).......................................................................................................188
6.6.1 Overview ....................................................................................................................................188
6.6.2 Selecting and deselecting SLS when the motor is switched on ................................................189
6.6.2.1 SLS with braking ramp monitoring .............................................................................................191
6.6.2.2 SLS without braking ramp monitoring ........................................................................................193
6.6.3 Switching over SLS levels..........................................................................................................195
6.6.3.1 SLS with braking ramp monitoring .............................................................................................196
6.6.3.2 SLS without braking ramp monitoring ........................................................................................198
6.6.4 Switching off the motor when SLS is active...............................................................................199
6.6.5 Switching on the motor when SLS is active...............................................................................201
6.6.6 Response to a discrepancy when SLS is active ........................................................................202
6.6.7 Limit value violation when SLS is active ....................................................................................204
6.7 Safe Speed Monitor (SSM) ........................................................................................................206
6.7.1 Overview ....................................................................................................................................206
6.7.2 Selecting SSM when the motor is switched on..........................................................................207
6.7.3 Switching off the motor when SSM is active..............................................................................208
6.7.4 Switching on the motor when SSM is active..............................................................................213
6.8 Safe Direction (SDI) ...................................................................................................................215
6.8.1 Overview ....................................................................................................................................215

Table of contents
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
10 Function Manual, 04/2014, FW V4.7, A5E34261271B AA
6.8.2 Selecting and deselecting SDI when the motor is switched on ................................................ 216
6.8.3 Switching off the motor when SDI is active............................................................................... 217
6.8.4 Switching on the motor when SDI is active............................................................................... 219
6.8.5 Response to a discrepancy when Safe Direction is active (SDI).............................................. 221
6.8.6 Limit value violation when Safe Direction (SDI) is active.......................................................... 223
6.9 Response to a discrepancy in the signals transferred via PROFIsafe ..................................... 225
6.10 Stop responses ......................................................................................................................... 227
6.10.1 Example 1: Internal event with STO active ............................................................................... 229
6.10.2 Example 2: Internal event with SSM active............................................................................... 230
6.11 Fail-safe acknowledgment signal.............................................................................................. 232
6.11.1 Acknowledging using a fail-safe signal ..................................................................................... 232
6.11.2 Response to a discrepancy of the fail-safe acknowledge signal .............................................. 233
6.12 Selecting safety function when a safety function is active ........................................................ 234
6.13 List of alarms and faults ............................................................................................................ 242
7 Corrective maintenance .......................................................................................................................251
7.1 Maintaining operational safety .................................................................................................. 251
7.2 Replacing components of the modular SINAMICS G120/G120D/G110M inverters................. 253
7.2.1 Overview of replacing converter components........................................................................... 253
7.2.2 Replacing a Control Unit with enabled safety function ............................................................. 255
7.2.3 Replacing the Control Unit without data backup....................................................................... 258
7.2.4 Replacing a Power Module with enabled safety function ......................................................... 259
7.3 Replacing SINAMICS G120C inverters or SIMATIC ET 200pro FC-2 converters.................... 260
7.3.1 Overview of how to replace an inverter..................................................................................... 260
7.3.2 Replacing a converter with enabled safety function ................................................................. 261
7.3.3 Replacing a converter without data backup .............................................................................. 265
7.4 Reduced acceptance test after component replacement ......................................................... 266
8 System properties................................................................................................................................267
8.1 Probability of failure of the safety functions (PFH value) .......................................................... 267
8.2 Response times ........................................................................................................................ 269
8.3 Certification ............................................................................................................................... 273
8.4 Safe Brake Relay ...................................................................................................................... 275
A Appendix .............................................................................................................................................277
A.1 Examples of acceptance tests .................................................................................................. 277
A.1.1 Acceptance test STO (basic functions)..................................................................................... 278
A.1.2 Acceptance test STO (extended functions) .............................................................................. 280
A.1.3 SS1 acceptance test (basic functions)...................................................................................... 282
A.1.4 SS1 acceptance test (extended functions) ............................................................................... 284
A.1.5 SBC acceptance test................................................................................................................. 288
A.1.6 Acceptance test SLS................................................................................................................. 290
A.1.7 SSM acceptance test ................................................................................................................ 295
A.1.8 Acceptance test SDI.................................................................................................................. 299
A.1.9 Acceptance test for F-DI status in PROFIsafe telegram 900.................................................... 308
A.2 Documentation for acceptance ................................................................................................. 309

Table of contents
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 11
A.2.1 Creating logs with the settings of the safety functions...............................................................309
A.2.2 Example of machine documentation..........................................................................................311
A.2.3 Log the settings for the basic functions, firmware V4.4 ... V4.7.................................................313
A.2.4 Log the settings for the extended functions, firmware V4.4 ... V4.7 ..........................................314
A.3 Standards and specifications .....................................................................................................317
A.3.1 General information ...................................................................................................................317
A.3.1.1 Aims ...........................................................................................................................................317
A.3.1.2 Functional safety........................................................................................................................317
A.3.2 Safety of machinery in Europe...................................................................................................319
A.3.2.1 Machinery Directive ...................................................................................................................319
A.3.2.2 Harmonized European Standards..............................................................................................319
A.3.2.3 Standards for implementing safety-related controllers ..............................................................321
A.3.2.4 DIN EN ISO 13849-1 (replaces EN 954-1) ................................................................................322
A.3.2.5 EN 62061 ...................................................................................................................................323
A.3.2.6 Series of standards IEC 61508 (VDE 0803) ..............................................................................325
A.3.2.7 Risk analysis/assessment..........................................................................................................326
A.3.2.8 Risk reduction ............................................................................................................................327
A.3.2.9 Residual risk...............................................................................................................................328
A.3.3 Machine safety in the USA.........................................................................................................329
A.3.3.1 Minimum requirements of the OSHA .........................................................................................329
A.3.3.2 NRTL listing................................................................................................................................329
A.3.3.3 NFPA 79.....................................................................................................................................330
A.3.3.4 ANSI B11 ...................................................................................................................................330
A.3.4 Machine safety in Japan ............................................................................................................331
A.3.5 Equipment regulations ...............................................................................................................332
A.3.6 Other safety-related issues ........................................................................................................333
A.3.6.1 Additional references .................................................................................................................333
A.3.6.2 Information sheets issued by the Employer's Liability Insurance Association...........................333
A.4 Manuals and technical support ..................................................................................................334
A.4.1 Manuals for your inverter ...........................................................................................................334
A.4.2 Configuring support....................................................................................................................336
A.4.3 Product Support .........................................................................................................................337
A.5 Mistakes and improvements ......................................................................................................338
Index................................................................................................................................................... 339

Table of contents
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
12 Function Manual, 04/2014, FW V4.7, A5E34261271B AA

Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 13
Fundamental safety instructions
1
1.1
General safety instructions
WARNING
Risk of death if the safety instructions and remaining risks are not carefully observed
If the safety instructions and residual risks are not observed in the associated hardware
documentation, accidents involving severe injuries or death can occur.
•Observe the safety instructions given in the hardware documentation.
•Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

Fundamental safety instructions
1.2 Industrial security
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
14 Function Manual, 04/2014, FW V4.7, A5E34261271B AA
1.2
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly that
you regularly check for product updates.
For the secure operation of Siemens
products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state
-of-the-art industrial security concept. Third-party products that may be in use should
also be co
nsidered. For more information about industrial security, visit Hotspot-Text
(
http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a
product-specific
newsletter. For more information, visit Hotspot
-Text (http://support.automation.siemens.com
).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
•Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
•Make sure that you include all installed products into the holistic industrial security
concept.

Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 15
Introduction
2
2.1
About this manual
Who requires this manual and why?
This manual describes the safety functions integrated in the inverter for variable-speed
applications.
The manual is aimed primarily at machine and plant manufacturers, commissioning
engineers, and service personnel.
What are drive-integrated safety functions?
"Safety" functions have, in comparison to "standard" drive functions, an especially low error
rate. Performance level (PL) and safety integrity level (SIL) of the corresponding standards
are a measure of the error rate.
As a consequence, the safety functions are suitable for use in safety-related applications to
minimize risk. An application is safety-related if the risk analysis of the machine or the
system indicates a special hazard potential in the application.
"Integrated in the drive" means that the safety functions are integrated in the inverter and
can be executed without requiring additional external components.

Introduction
2.1 About this manual
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
16 Function Manual, 04/2014, FW V4.7, A5E34261271B AA
What inverters are described?
Figure 2-1 Products with drive-integrated safety functions

Introduction
2.1 About this manual
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 17
What applications are described?
This manual covers all the information, procedures, and operations for the following
scenarios:
●Introductory and simplified description of the inverter safety functions
●Controlling the safety functions via safety inputs or PROFIsafe
●Commissioning and acceptance test of the safety functions
●Response of the inverter with active safety functions
●Replacing an inverter where the safety functions are enabled.
●Diagnostics of the safety functions
The appendix contains an overview of the applicable regulations and standards for using the
safety functions.
What other information do you need?
This manual alone is not sufficient for installing or commissioning the standard inverter
functions. An overview of the documentation available and the associated applications is
provided in the sectionManuals for your inverter (Page 334).
What is the meaning of the symbols in the manual?
An operating instruction starts here.
This concludes the operating instruction.

Introduction
2.2 Guide through the manual
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
18 Function Manual, 04/2014, FW V4.7, A5E34261271B AA
2.2
Guide through the manual
Chapter
In this chapter, you will find answers to the following questions:
Description (Page 19) •What safety functions does my inverter have?
•How do the safety functions basically work?
•What are typical applications for the safety functions of the inverter?
•In which applications are the safety functions of my inverter not permitted?
Installing (Page 41) •How many safety inputs and outputs does my inverter have?
•How do I wire up the safety inputs and outputs of my inverter?
•What do I have to observe if the wiring extends beyond the control cabinet?
•How are the PROFIsafe control words and status words assigned?
Commissioning (Page 77) •How do I configure the communication of my inverter via PROFIsafe?
•How do I start commissioning the safety functions?
•What tool do I need for commissioning?
•How do I transfer the parameters of the safety functions to other inverters?
•How do I reset my inverter to the factory setting?
Operation (Page 159) •How must I select and deselect the safety function?
•How do the inverter and motor respond when the safety function is active?
•How do the safety functions mutually influence one another?
•What happens in the event of a limit violation of the safety functions?
•What happens in the event of a wire breakage at a safety input?
•How do I acknowledge safety function faults?
Corrective maintenance
(Page 251)
•How do I replace defective components of the inverter or the inverter itself?
•How do I ensure that the safety functions are still working correctly after making a
replacement?
•What do I have to check after making a replacement?
•What is the meaning of the alarms and faults, which are assigned to the safety
functions?
System properties
(Page 267)
•How long does it take for my drive to respond when selecting a safety function?
•How long does it take for my drive to respond when the safety function is active and the
motor malfunctions?
•What are the probabilities of failure of the safety functions of my inverter?
•According to which standards are the safety functions of my inverter certified?
Appendix (Page 277) •How do I check the safety functions after commissioning?
•How do I document the settings of the safety functions?
•As machine manufacturer or company operating a machine, what standards and
regulations must I observe?
•Where can I find more information on my inverter?

Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
Function Manual, 04/2014, FW V4.7, A5E34261271B AA 19
Description
3
3.1
About this chapter
This section provides an overview of the principle mode of operation of safety functions
integrated in the drive.
What can you find in this Chapter?
●Preconditions and restrictions when using the safety functions
●The principle mode of operation of safety functions integrated in the drive
●Application examples
●The assignment as to which inverters have which safety functions
3.2
Overview of the safety functions
Basic functions and extended functions
The safety functions integrated in the drive are split up according to basic functions and
extended functions.
Safety functions integrated in the drive
Basic functions
Extended functions
The basic functions prevent hazardous motion
using one or several of the following measures:
•The energy feed to the motor is safely
switched off
•The motor holding brake solenoid is safely
deenergized
The following basic functions are available:
•Safe Torque Off (STO)
•Safe Brake Control (SBC)
•Safe Stop 1 (SS1) without speed monitoring
Each of the inverters described in this manual
has one or several of the basic functions.
Extended functions include several basic
functions and additional functions to safely
monitor the motor speed:
•STO and SBC basic functions
•Safe Stop 1 (SS1) with speed monitoring
•Safely Limited Speed (SLS)
•Safe Direction (SDI)
•Safe Speed Monitor (SSM)
Whether an inverter has extended functions
generally depends on the Control Unit hardware.
The corresponding inverters have an "F" at the
end of the product name, e.g. Control Unit
CU240E-2 F. For SINAMICS G120 with a
CU250S-2 Control Unit, you require a license for
the extended functions.

Description
3.2 Overview of the safety functions
Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
20 Function Manual, 04/2014, FW V4.7, A5E34261271B AA
Table 3- 1 Inverters with safety functions integrated in the drive
Inverter
Basic functions
Extended functions
STO
SS1, SBC
SS1, SDI, SSM, SLS
SLS levels
SINAMICS G110M
Available
with all
product
versions
--- 1) ---
SINAMICS G120C
Available
with all
product
versions
--- ---
SINAMICS G120
Available
with all
CU240E-2
and
CU250S-2
Control
Units
Available
with all
CU250S-2
Control
Units
Available with the
following Control
Units:
CU240E-2 F
CU240E-2 DP-F
CU240E-2 PN-F
CU250S-2 2)
CU250S-2 DP 2)
CU250S-2 PN 2)
CU250S-2 CAN
2)
Available with the
following Control
Units:
CU240E-2 DP-F
CU240E-2 PN-F
CU250S-2 DP 2)
CU250S-2 PN 2)
SINAMICS G120D
Available
with all
Control
Units
--- Available with the following Control Units:
CU240D-2 DP-F
CU240D-2 PN-F
CU240D-2 PN-F PP
CU240D-2 PN-F FO
CU250D-2 DP-F
CU250D-2 PN-F
CU250D-2 PN-F PP
CU250D-2 PN-F FO
SIMATIC ET 200pro
FC-2
Available --- ---
1) ---: Not available
2
Requires a license for the safety functions