Siemens SINAMICS G120P User manual

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SINAMICS
SINAMICS G120P
Output reactors
Operating Instructions
Control version V4.7
05/2017
A5E32846921B AE
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E32846921B AE
Ⓟ
06/2017 Subject to change
Copyright © Siemens AG 2013 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 Warnings...................................................................................................................................7
2 General................................................................................................................................................... 9
3 Mechanical installation .......................................................................................................................... 13
4 Electrical installation.............................................................................................................................. 17
5 Technical specifications ........................................................................................................................ 19

Table of contents
Output reactors
6Operating Instructions, 05/2017, A5E32846921B AE

Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 7
Safety information
1
1.1
Warnings
WARNING
Danger to life if the fundamental safety instructions and remaining risks are not carefully
observed
Non-compliance with the fundamental safety instructions and residual risks stated in
Chapter 1 of the Installation Manual for PM330 Power Modules can result in accidents with
severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
Note
Use of copper cables for a UL-approved system
For a UL
-approved system use 60/75°C copper conductors only.
Preconditions
The persons responsible for the safety of the plant or system must ensure that the following
conditions are met:
●Basic planning work for the system and all work relating to transportation, assembly,
installation, commissioning, maintenance and repairs is carried out by qualified personnel
and checked by responsible, suitably skilled personnel.
●The Operating Instructions and machine documentation are always available.
●The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
●The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
●Unqualified personnel are forbidden from using these machines and working near them.
These Operating Instructions are intended for qualified personnel and only contain
information and notes relating to the intended purpose of the machines.
The Operating Instructions and machine documentation are written in different languages as
specified in the delivery contracts.

Safety information
1.1 Warnings
Output reactors
8Operating Instructions, 05/2017, A5E32846921B AE
Note
Support by SIEMENS service centers
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.

Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 9
General
2
Description
Output reactors reduce the voltage load on the motor windings by reducing the voltage
gradients at the motor terminals that occur during converter operation. At the same time, the
capacitive charge/discharge currents that occur at the converter output when long motor
cables are used are reduced.
WARNING
Fire hazard due to overheating because of inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. This can also result in increased failures and reduced service
lives of braking resistors.
•Maintain 100 mm ventilation clearances above and to the side of the component.
CAUTION
Risk of burns due to high surface temperature of the output reactor
The surface temperature of the output reactors can exceed 80 °C. You can get seriously
burnt when touching the surface.
•Mount the output reactors so that they cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.
NOTICE
Damage to the Power Module by using components that have not been released
When using components that have not been released, damage or malfunctions can occur
at the devices or the system itself.
•Only use output reactors that SIEMENS has approved for operation with SINAMICS.
NOTICE
Damage to the output reactor if the maximum pulse frequency is exceeded
The maximum permissible pulse frequency when output reactors are used is 2.5 kHz or 4
kHz. The output reactors can be damaged if the output frequency is exceeded.
•When using the output reactor, operate the Power Module with a maximum pulse
frequency of 2.5 kHz or 4 kHz.

General
Output reactors
10 Operating Instructions, 05/2017, A5E32846921B AE
NOTICE
Damage to the output reactor if it is not activated during commissioning
The output reactor may be damaged if it is not activated during commissioning.
•Activate the output reactor during commissioning via parameter p0230 = 1.
Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5 m).
Assignment of output reactor and Power Module
Table 2- 1 Assignment of output reactor and Power Module
Power Module
Rated power of the Power Module
suitable output reactor
Line voltage 380 – 480 V 3 AC
6SL3310-1PE33-0AA0
160 kW
6SL3000-2BE33-2AA0
6SL3310-1PE33-7AA0
200 kW
6SL3000-2BE33-8AA0
6SL3310-1PE34-6AA0
250 kW
6SL3000-2BE35-0AA0
6SL3310-1PE35-8AA0
315 kW
6SL3000-2AE36-1AA0
6SL3310-1PE36-6AA0
355 kW
6SL3000-2AE38-4AA0
6SL3310-1PE37-4AA0
400 kW
6SL3000-2AE38-4AA0
6SL3310-1PE38-4AA0
450 kW
6SL3000-2AE41-0AA0
6SL3310-1PE38-8AA0
500 kW
6SL3000-2AE41-0AA0
6SL3310-1PE41-0AA0
560 kW
6SL3000-2AE41-4AA0
Line voltage 500 – 690 V 3 AC
6SL3310-1PG33-7AA0
315 kW
6SL3000-2AH34-7AA0
6SL3310-1PG34-0AA0
355 kW
6SL3000-2AH34-7AA0
6SL3310-1PG34-5AA0
400 kW
6SL3000-2AH35-8AA0
6SL3310-1PG35-2AA0
450 kW
6SL3000-2AH38-1AA0
6SL3310-1PG35-8AA0
500 kW
6SL3000-2AH38-1AA0
6SL3310-1PG36-5AA0
560 kW
6SL3000-2AH38-1AA0
6SL3310-1PG37-2AA0
630 kW
6SL3000-2AH38-1AA0

General
Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 11
Limiting the voltage rate of rise and voltage peaks using an output reactor and dv/dt filter
Fast-switching IGBTs in the converter result in high voltage gradients dv/dt at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage gradients, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation. In conjunction with the connected cable
capacitances, the output reactors with their adapted inductances reduce the capacitive
charge/discharge currents in the motor cables and, as a function of these motor cables, limit
the voltage gradient (dv/dt) and the transients ÛLL at the motor terminals.
Figure 2-1 Limiting the voltage rate of rise and voltage peaks using an output reactor and dv/dt filter

General
Output reactors
12 Operating Instructions, 05/2017, A5E32846921B AE

Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 13
Mechanical installation
3
Dimension drawing
Figure 3-1 Dimension drawing, output reactor

Mechanical installation
Output reactors
14 Operating Instructions, 05/2017, A5E32846921B AE
Table 3- 1 Dimensions of the output reactor, Part 1 (all data in mm)
6SL3000-
2BE33-2AA0
2BE33-8AA0
2BE35-0AA0
2AE36-1AA0
2AE38-4AA0
Connection
type
Type 1 Type 1 Type 2 Type 1 Type 1
a2 25 25 30 40 40
a3
5
5
6
8
8
a4 12.5 12.5 15 20 20
a5
11
11
14
14
14
I4
300
300
300
410
410
I5
100
100
100
140
140
h1
-
-
-
392
392
h2
194
194
245
252
252
h3
60
60
60
120
120
h4
285
285
365
385
385
n1
1)
163
183
183
191
191
n2
1)
224
224
224
316
316
n3
257
277
277
292
292
n4
79
79
79
84.5
84.5
n5
-
-
-
30
30
d3
M8
M8
M8
M10
M10
1)
Lengths n1 and n2 correspond to the distance between holes

Mechanical installation
Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 15
Table 3- 2 Dimensions of the output reactor, Part 2 (all data in mm)
6SL3000-
2AE41-0AA0
2AE41-4AA0
2AH34-7AA0
2AH35-8AA0
2AH38-1AA0
Connection
type
Type 1 Type 1 Type 1 Type 1 Type 1
a2 40 60 40 40 40
a3
8
12
8
8
8
a4 20 17 20 20 20
a5
14
14
14
14
14
a6
-
22
-
-
-
a7
-
19
-
-
-
I4
410
460
410
410
410
I5
140
160
140
140
140
h1
392
392
392
392
392
h2
252
255
252
252
252
h3
120
120
120
120
120
h4
385
385
385
385
385
n1
1)
206
212
141
141
183
n2
1)
316
356
316
316
316
n3
302
326
292
292
279
n4
79.5
94.5
134.5
134.5
79.5
n5
-
-
30
30
-
d3
M10
M10
M10
M10
M10
1)
Lengths n1 and n2 correspond to the drill hole spacing

Mechanical installation
Output reactors
16 Operating Instructions, 05/2017, A5E32846921B AE

Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 17
Electrical installation
4
Connection
When connecting the output reactor, you must take into account the following conditions to
ensure that it functions correctly:
●With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
●Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals DCP/DCN)
to other components (e.g., Braking Module). In particular, you must ensure that control
cables and power cables are not routed in parallel in a joint cable raceway, even if all the
cables are shielded.
●You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate in the cabinet and motor housing.
●The ground wire for the motor must be fed directly back to the Power Module.
Connection overview
Figure 4-1 Connecting the output reactor and Power Module

Electrical installation
Output reactors
18 Operating Instructions, 05/2017, A5E32846921B AE
Tightening torques for screw connections
The following tightening torques apply when tightening current-conducting connections (DC
link connections, motor connections, busbars, cable lugs) and other connections (ground
connections, protective ground connections, steel threaded connections/glands).
Table 4- 1 Tightening torques for screw connections
Thread
Ground connections, protective
ground connections, steel threaded
connections/glands
Aluminum threaded connec-
tions/glands, plastic, busbars,
cable lugs
M8
25 Nm
13 Nm
M10 50 Nm 25 Nm
M12
88 Nm
50 Nm

Output reactors
Operating Instructions, 05/2017, A5E32846921B AE 19
Technical specifications
5
General technical data
Table 5- 1 General technical data
Product standard
EN 61800-5-1
Specific technical data
Table 5- 2 Technical data of output reactors, 380 V – 480 V 3 AC, part 1
Article No.
6SL3000-
2BE33-2AA0
2BE33-8AA0
2BE35-0AA0
2AE36-1AA0
Rated current
A
310
380
490
605
Power loss
- at 50 Hz
kW
0.422
0.447
0.448
0.798
Connections
- to the power module (1U1, 1V1,
1W1)
- Load (1U2, 1V2, 1W2)
- PE
M10
M10
M8
M10
M10
M8
M10
M10
M8
M10
M10
M8
Max. permissible cable length be-
tween output reactor and motor
m 300 (shielded)
450 (unshielded)
Degree of protection
IP00
IP00
IP00
IP00
Dimensions
Width
Height
Depth
mm
mm
mm
300
285
257
300
285
277
300
365
277
410
392
292
Weight
kg
66
73
100
130

Technical specifications
Output reactors
20 Operating Instructions, 05/2017, A5E32846921B AE
Table 5- 3 Technical data of output reactors, 380 V – 480 V 3 AC, part 2
Article No.
6SL3000-
2AE38-4AA0
2AE41-0AA0
2AE41-4AA0
Rated current
A
840
985
1405
Power loss
- at 50 Hz
kW
0.75 0.939 0.81
Connections
- to the power module (1U1, 1V1,
1W1)
- Load (1U2, 1V2, 1W2)
- PE
M10
M10
M8
M12
M12
M10
2 x M12
2 x M12
M10
Max. permissible cable length be-
tween output reactor and motor
m 300 (shielded)
450 (unshielded)
Degree of protection
IP00
IP00
IP00
Dimensions
Width
Height
Depth
mm
mm
mm
410
392
292
410
392
302
460
392
326
Weight
kg
140
146
179
Table 5- 4 Technical data of the output reactors, 3 AC 500 V – 690 V
Article number
6SL3000-
2AH34-7AA0
2AH35-8AA0
2AH38-1AA0
Rated current
A
465
575
810
Power loss
- at 50 Hz
kW
0.631
0.705
0.79
Connections
- to the Power Modules (1U1, 1V1,
1W1)
- Load (1U2, 1V2, 1W2)
- PE
M12
M12
M8
M12
M12
M8
M12
M12
M8
Max. permissible cable length be-
tween output reactor and motor
m 300 (shielded)
450 (unshielded)
Degree of protection
IP00
IP00
IP00
Dimensions
Width
Height
Depth
mm
mm
mm
410
392
292
410
392
292
410
392
279
Weight
kg
80
80
146