Siemens FIDAMAT 6 User manual

A5E00222135D-01 GN: 30330_FIDAMAT6
Operating Instructions Edition 08/2004
Siemens AG
Automation and Drives
Process Instrumentation and Analytics
D-76181 Karlsruhe
www.siemens.de/processanalytics
FIDAMAT 6
Gas analyzer for the measurement
of total hydrocarbons
7MB2421
gas analysis
@A5E00222135@
1P A5E00222135
A5E00222135D-01
FIDAMAT 6 - Gas analyzer for the measurement of total hydrocarbons Operating Instructions Edition 08/2004

1

s
FIDAMAT 6
Gas analyzer for the measurement of
total hydrocarbons
Operating instructions
A5E00222135-01
Release 08/2004

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sind Marken der SIEMENS AG.
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ULTRAMAT, OXYMAT, CALOMAT, SIPAN
are SIEMENS registered trademarks.
A
ll other product or system names are (registered) trademarks
of their respective owners and must be treated accordingly.
A
ccording to the German law on units in measuring
technology, data in inches only apply to devices for export.
SIEMENS AG
A
utomation and Drives
Process Instrumentation
D-76181 Karlsruhe
Siemens Aktiengesellschaft
© Siemens AG 2004
Subject to modifications without prior notice
Order no. A5E00222135
Printed in Germany
A
G 0804 En 0.05 118 PU

Table of contents
1. INFORMATION FOR THE OWNER ..................................................................................................... 1-1
1.1 INFORMATION FOR OUR CUSTOMERS ............................................................................................. 1-2
1.2 GENERAL COMMENTS................................................................................................................... 1-2
1.3 USING THIS MANUAL ..................................................................................................................... 1-3
1.4 HAZARD INFORMATION ................................................................................................................. 1-3
1.5 USE FOR THE PURPOSE INTENDED ................................................................................................ 1-4
1.6 QUALIFIED PERSONNEL ................................................................................................................ 1-5
1.7 WARRANTY INFORMATION............................................................................................................. 1-5
1.8 DELIVERY INFORMATION ............................................................................................................... 1-6
1.9 STANDARDS AND REGULATIONS .................................................................................................... 1-6
1.10 DECLARATION OF CONFORMITY..................................................................................................... 1-7
2. TECHNICAL DESCRIPTION ............................................................................................................. 2-1
2.1 SCOPE OF APPLICATION ............................................................................................................... 2-2
2.2 DESIGN ....................................................................................................................................... 2-4
2.3 MODE OF OPERATION ................................................................................................................... 2-7
2.4 COMMUNICATIONS ..................................................................................................................... 2-10
2.5 TECHNICAL DATA........................................................................................................................ 2-14
3. INSTALLATION INSTRUCTIONS ....................................................................................................... 3-1
3.1 SAFETY INSTRUCTIONS................................................................................................................. 3-2
3.2 GENERAL INSTALLATION REQUIREMENTS ....................................................................................... 3-3
3.3 GAS CONDITIONING ...................................................................................................................... 3-5
3.4 ELECTRICAL CONNECTIONS .......................................................................................................... 3-6
3.4.1 POWER SUPPLY....................................................................................................................... 3-6
3.4.2 CONNECTING THE SIGNAL LINES ............................................................................................... 3-6
3.4.3 CIRCUIT DIAGRAMS (ELECTRICAL CONNECTIONS)....................................................................... 3-8
3.5 DIMENSION DRAWINGS ............................................................................................................... 3-11
4. START-UP.................................................................................................................................... 4-1
4.1 SAFETY INSTRUCTIONS................................................................................................................. 4-2
4.2 START-UP PREPARATIONS ............................................................................................................ 4-3
4.3 START-UP AND OPERATION........................................................................................................... 4-5
4.3.1 MEASURING RANGES ............................................................................................................... 4-5
4.3.2 CALIBRATION........................................................................................................................... 4-7
5. OPERATION ................................................................................................................................. 5-1
5.1 GENERAL COMMENTS................................................................................................................... 5-2
5.2 STATUS DIAGRAM......................................................................................................................... 5-7
5.3 OVERVIEW OF OPERATOR FUNCTIONS ........................................................................................... 5-9
5.3.1 DIAGNOSIS............................................................................................................................ 5-10
5.3.2 CALIBRATION......................................................................................................................... 5-11
5.3.3 MEASURING RANGES ............................................................................................................. 5-17
5.3.4 PARAMETERS ........................................................................................................................ 5-20
5.3.5 CONFIGURATION.................................................................................................................... 5-27

6. MAINTENANCE ............................................................................................................................. 6-1
6.1 MAINTENANCE CONCEPT .............................................................................................................. 6-2
6.1.1 PUMP MAINTENANCE................................................................................................................ 6-2
6.1.2 REPLACING THE FILTER PLATE.................................................................................................. 6-2
6.2 REPLACING THE MOTHERBOARD AND OPTION BOARD ..................................................................... 6-3
6.3 CHANGING FUSES ........................................................................................................................ 6-3
6.4 CLEANING THE UNIT ..................................................................................................................... 6-4
6.5 MAINTENANCE REQUEST AND FAULT MESSAGE .............................................................................. 6-4
6.5.1 LIST OF MAINTENANCE REQUESTS ............................................................................................ 6-5
6.5.2 FAULTS................................................................................................................................... 6-7
6.5.3 OTHER FAULTS........................................................................................................................ 6-8
7. LIST OF SPARE PARTS AND RETURNS ............................................................................................ 7-1
7.1 INFORMATION ON ORDERING......................................................................................................... 7-2
7.2 LIST OF SPARE PARTS .................................................................................................................. 7-3
7.3 RETURNS .................................................................................................................................. 7-12
7.4 ABBREVIATIONS ......................................................................................................................... 7-15
7.5 OVERVIEW OF OPERATOR FUNCTIONS ......................................................................................... 7-16

1-1
1. Information for the owner
1.1. Information for our customers
1.2. General comments
1.3. Using this manual
1.4. Hazard information
1.5. Use for the purpose intended
1.6. Qualified personnel
1.7. Warranty information
1.8. Delivery information
1.9. Standards and regulations
1.10. Declaration of conformity

Information for the owner
FIDAMAT 6 gas analyzer
1-2 Operating manual – A5E00222135-01
1.1 Information for our customers
Please read this manual carefully before beginning operation of the
sensor! It will provide you with important information and data you need to
ensure proper functioning of the sensor and reduce maintenance costs.
Following these instructions will help you to operate the device more
easily and efficiently, allowing you to achieve reliable measuring results.
1.2 General comments
Before product described in this manual left the factory, it was inspected
and found to be in perfect condition as regards safety. To keep it in this
state and to ensure its safe and problem-free operation the product
should only be used in the manner described by the manufacturer. In
addition, proper transportation, storage and installation as well as careful
operation and maintenance of the product are vital for ensuring correct
and safe operation.
This manual provides the information you will need for using the
described product for the purpose for which it is intended.
The manual is intended to be used for technically qualified personnel with
special training or who have relevant knowledge in the field of automation
technology (instrumentation and control technology).
Familiarity with and a technically faultless implementation of the safety
information (including warnings) contained in this manual is essential for
hazard-free installation and commissioning as also for safe operation and
maintenance of the product described. Only qualified personnel possess
the special knowledge required not only for a correct interpretation in the
individual concrete case of the safety information and warnings provided
in this manual for general application but also for putting them into
practice.
This manual is a permanent part of the scope of supply even when
ordering it separately has been permitted for logistical reasons.
Due to the sheer number of technical details it is not possible to cover all
versions of the product described nor every conceivable aspect of
installation, operation, maintenance and use of the product as part of a
system. If you require further information, or should problems be
encountered which are not treated in sufficient depth in this document,
contact your local Siemens representative for the information you require.
Note
Particularly before the device is used for new applications in the area of
research and development, we recommend you contact us to discuss the
application in question.

Information for the owner
FIDAMAT 6 gas analyzer
Operating manual – A5E00222135-01 1-3
1.3 Using this manual
This manual provides you with information on using, installing,
operating, and maintaining this device.
Pay particular attention to all warnings and notes. Information of this
type is set apart from the rest of the text and specially identified by
appropriate symbols (see examples on the left). This information
provides you with useful tips on how to avoid operating the analyzer
incorrectly.
1.4 Hazard information
Please observe the following notes not only for your own personal safety
but also to safeguard against damage to the product described as well as
any devices connected to it.
Safety information and warnings are given particular emphasis in this
manual by means of the various "signal” terms defined below. They apply
to both users and maintenance personnel and are intended to help
prevent dangers to life and limb, or to health, and also to prevent damage
to property. These notes are also marked by warning symbols which
reflect the meaning of the accompanying text and may therefore vary
from the examples given below. Within the context of this manual and
information on the product itself, the terms used are defined as follows:
Danger
means that death or severe injury and / or considerable damage
to property will result if the corresponding precautions are not taken.
Warning
means that death or severe injury and / or considerable damage to
property could occur if the corresponding precautions are not taken.
Caution
with a warning triangle means that minor injury may result if the
corresponding precautions are not taken.
Caution
without a warning triangle means that damage to property may result if
the corresponding precautions are not taken.

Information for the owner
FIDAMAT 6 gas analyzer
1-4 Operating manual – A5E00222135-01
Attention
means that an undesirable event or condition may result if the note in
question is not observed.
Note
gives important information about the product, about using the
product, or about the corresponding part of the manual to which
special attention is to be drawn.
1.5 Use for the purpose intended
In this manual 'use for the purpose intended' means that this product may
only be used for the application cases described in the catalog and in the
technical description (in this regard see also "Technical description” from
page 2-1 onwards) and only in conjunction with third-party devices and
components recommended or approved by Siemens.
The product described in this manual has been designed, manufactured,
inspected and documented in compliance with the relevant safety
standards. For this reason, provided both the handling requirements
described for planning, installation, operation and maintenance and also
safety instructions are observed, under normal circumstances the unit will
not be a source of danger with respect to personal health and safety nor
with respect to damage to property. The analyzer has been designed in
such a way that a safe separation between primary and secondary
circuits is ensured. Extra-low voltages which are connected must also be
generated by safe separation.
Warning
Once the housing or shock-hazard protection has been removed or the
system cabinet opened, certain parts or components of this unit or
system which could be carrying a hazardous voltage become accessible.
For this reason only appropriately qualified personnel should be
permitted such access to this unit. These persons must have a thorough
knowledge of all sources of danger and of maintenance activities as
described in this operating manual.