Siemens 6ra7086-6ks22 User manual

SIMOREG DC Master

6RA70 Series

Operating Instructions

Microprocessor-Based Converters from 6kW to 2500kW

for Variable-Speed DC Drives

Edition 11 Order-No.: 6RX1700-0AD76

General 05.05

These Operating Instructions are available in the following languages:

Language German French Spanish Italian

Order No. 6RX1700-0AD00 6RX1700-0AD77 6RX1700-0AD78 6RX1700-0AD72

Converter software version:

As these Operating Instructions went to print, SIMOREG DC Master converters were being delivered from

the factory with software version 2.2 installed.

These Operating Instructions also apply to other software versions.

Earlier software versions: Some parameters described in this document might not be stored in the software

(i.e. the corresponding functionality is not available on the converter) or some

parameters will have a restricted setting range. If this is the case, however,

appropriate reference to this status will be made in the Parameter List.

Later software versions: Additional parameters might be available on the SIMOREG DC Master (i.e. extra

functions might be available which are not described in these Operating

Instructions) or some parameters might have an extended setting range. In this

case, leave the relevant parameters at their factory setting, or do not set any

parameter values which are not described in these Instructions !

The software version of the SIMOREG DC Master can be read in parameters r060 and r065.

The latest software version is available at the following Internet site:

http://www4.ad.siemens.de/view/cs/en/8479576

The reproduction, transmission or use of this document or contents is

not permitted without express written authority. Offenders will be liable

for damages. All rights, including rights created by patent grant or

registration of a utility model or design, are reserved.

We have checked that the contents of this publication agree with the

hardware and software described herein. Nonetheless, differences

might exist and therefore we cannot guarantee that they are

completely identical. The information given in this publication is

reviewed at regular intervals and any corrections that might be

necessary are made in the subsequent printings. Suggestions for

improvement are welcome at all times. SIMOREG ® is a registered trademark of Siemens

05.05 Contents

Siemens AG 6RX1700-0AD76 0-1

SIMOREG DC Master Operating Instructions

0 Contents

Page

1 Safety information

2 Type spectrum

2.1 Converter order number code 2-4

2.2 Rating plate 2-5

2.3 Packaging label 2-5

2.4 Ordering information for options using codes 2-6

2.5 Reference to new products 2-8

3 Description

3.1 Applications 3-1

3.2 Design 3-1

3.2.1 Special features of devices with 460V rated connection voltage 3-2

3.2.2 Installation of SIMOREG devices in cabinets in accordance with UL508C standards 3-2

3.3 Mode of operation 3-2

3.4 Technical data 3-3

3.4.1 Load types 3-3

3.4.1.1 Load cycles for 1Q applications 3-4

3.4.1.2 Load cycles for 4Q applications 3-5

3.4.2 Converters 3AC 400V, 30A to 125A, 1Q 3-7

3.4.3 Converters 3AC 400V, 210A to 600A, 1Q 3-8

3.4.4 Converters 3AC 400V, 850A to 2000A, 1Q 3-9

3.4.5 Converters 3AC 460V, 30A to 125A, 1Q 3-10

3.4.6 Converters 3AC 460V, 210A to 600A, 1Q 3-11

3.4.7 Converters 3AC 460V, 850A to 1200A, 1Q 3-12

3.4.8 Converters 3AC 575V, 60A to 600A, 1Q 3-13

3.4.9 Converters 3AC 575V, 800A to 2200A, 1Q 3-14

3.4.10 Converters 3AC 690V, 720A to 2000A, 1Q 3-15

3.4.11 Converters 3AC 830V, 900A to 1900A, 1Q 3-16

3.4.12 Converters 3AC 400V, 15A to 125A, 4Q 3-17

3.4.13 Converters 3AC 400V, 210A to 600A, 4Q 3-18

3.4.14 Converters 3AC 400V, 850A to 2000A, 4Q 3-19

3.4.15 Converters 3AC 460V, 30A to 125A, 4Q 3-20

3.4.16 Converters 3AC 460V, 210A to 600A, 4Q 3-21

3.4.17 Converters 3AC 460V, 850A to 1200A, 4Q 3-22

Contents 05.05

0-2 Siemens AG 6RX1700-0AD76

SIMOREG DC Master Operating Instructions

Page

3.4.18 Converters 3AC 575V, 60A to 600A, 4Q 3-23

3.4.19 Converters 3AC 575V, 850A to 2200A, 4Q 3-24

3.4.20 Converters 3AC 690V, 760A to 2000A, 4Q 3-25

3.4.21 Converters 3AC 830V, 950A to 1900A, 4Q 3-26

3.4.22 Converters 3AC 400V, 3000A, 1Q / 4Q 3-27

3.4.23 Converters 3AC 575V, 2800A, 1Q / 4Q 3-28

3.4.24 Converters 3AC 690V, 2600A, 1Q / 4Q 3-29

3.4.25 Converters 3AC 950V, 2200A, 1Q / 4Q 3-30

3.5 Applicable standards 3-32

3.6 Certification 3-33

3.7 Abbreviations 3-33

4 Shipment, unpacking

4.1 Remove the transportation protection for devices with 1500A to 2200A rated DC 4-1

5 Installation

5.1 Dimension diagrams for standard devices 5-3

5.1.1 Converters: 3AC 400V and 460V, 30A, 1Q 5-3

5.1.2 Converters: 3AC 400V and 575V, 60A to 280A, 1Q 5-4

5.1.3 Converters: 3AC 400V and 575V, 400A, 1Q 5-5

5.1.4 Converters: 3AC 400V and 575V, 600A, 1Q 5-6

5.1.5 Converters: 3AC 400V, 575V and 690V, 720A to 850A, 1Q 5-7

5.1.6 Converters: 3AC 400V,460V, 575V, 690V and 830V, 900A to 1200A, 1Q 5-8

5.1.7 Converters: 3AC 400V, 575V, 690V, and 830V, 1500A to 2000A, 575V/2200A 1Q 5-9

5.1.8 Converters: 3AC 400V / 3000A, 3AC 575V / 2800A, 3AC 690V / 2600A,

3AC 950V / 2200A 1Q 5-10

5.1.9 Converters: 3AC 400V and 460V, 15A to 30A, 4Q 5-11

5.1.10 Converters: 3AC 400V and 575V, 60A to 280A, 4Q 5-12

5.1.11 Converters: 3AC 400V and 575V, 400A to 600A, 4Q 5-13

5.1.12 Converters: 3AC 400V, 575V and 690V, 760A to 850A, 4Q 5-14

5.1.13 Converters: 3AC 400V, 460V, 575V, 690V and 830V, 950A to 1200A, 4Q 5-15

5.1.14 Converters: 3AC 400V, 575V, 690V, and 830V, 1500A to 2000A, 575V/2200A 4Q 5-16

5.1.15 Converters: 3AC 400V / 3000A, 3AC 575V / 2800A, 3AC 690V / 2600A,

3AC 950V / 2200A 4Q 5-17

5.2 Dimension diagrams of the devices with additional cable connections

on the top of the device 5-18

5.2.1 Converters: 3AC 460V, 60A to 125A, 1Q 5-18

5.2.2 Converters: 3AC 460V, 210A to 280A, 1Q 5-19

5.2.3 Converters: 3AC 460V, 450A to 600A, 1Q 5-20

5.2.4 Converters: 3AC 460V, 850A, 1Q 5-21

05.05 Contents

Siemens AG 6RX1700-0AD76 0-3

SIMOREG DC Master Operating Instructions

Page

5.2.5 Converters: 3AC 460V, 60A to 125A, 4Q 5-22

5.2.6 Converters: 3AC 460V, 210A to 280A, 4Q 5-23

5.2.7 Converters: 3AC 460V, 450A to 600A, 4Q 5-24

5.2.8 Converters: 3AC 460V, 850A, 4Q 5-25

5.3 Mounting options 5-26

5.3.1 Terminal expansion board CUD2 5-26

5.3.2 Optional supplementary boards 5-27

5.3.2.1 Local bus adapter (LBA) for mounting optional supplementary boards 5-27

5.3.2.2 Mounting of optional supplementary boards 5-27

6 Connections

6.1 Installation instructions for proper EMC installation of drives 6-2

6.1.1 Fundamental principles of EMC 6-2

6.1.1.1 What is EMC 6-2

6.1.1.2 Noise radiation and noise immunity 6-2

6.1.1.3 Limit values 6-2

6.1.1.4 SIMOREG converters in industrial applications 6-3

6.1.1.5 Non-grounded supply systems 6-3

6.1.1.6 EMC planning 6-3

6.1.2 Proper EMC installation of drives (installation instructions) 6-4

6.1.2.1 General 6-4

6.1.2.2 Rules for proper EMC installation 6-4

6.1.2.3 Converter component arrangement 6-13

6.1.2.4 List of the recommended radio interference suppression filters 6-14

6.1.3 Information on line-side harmonics generated by converters in a

fully-controlled three-phase bridge circuit configuration 6-15

6.2 Block diagrams with recommended connection 6-17

6.2.1 Converters: 15A to 125A 6-17

6.2.2 Converters: 210A to 280A 6-18

6.2.3 Converters: 400A to 3000A with a 3-phase fan 6-19

6.2.4 Converters: 450A to 850A with a 1-phase fan 6-20

6.3 Parallel connection of converters 6-21

6.3.1 Circuit diagram showing parallel connection of SIMOREG converters 6-21

6.3.2 Parameterization of SIMOREG converters for parallel connection 6-22

6.3.2.1 Standard operating mode 6-22

6.3.2.2 Operating mode "N+1 mode" (redundancy mode of the armature supply) 6-23

6.3.2.3 Redundancy mode of the field supply 6-25

6.4 Power connections 6-26

6.4.1 Converters: 30A, 1Q 6-26

6.4.2 Converters: 60A, 1Q 6-27

Contents 05.05

0-4 Siemens AG 6RX1700-0AD76

SIMOREG DC Master Operating Instructions

Page

6.4.3 Converters: 90A to 280A, 1Q 6-28

6.4.4 Converters: 400A to 600A, 1Q 6-29

6.4.5 Converters: 720A, 1Q 6-30

6.4.6 Converters: 800 to 850A, 1Q 6-31

6.4.7 Converters: 900A to 950A, 1Q 6-32

6.4.8 Converters: 1000 to 1200A, 1Q 6-33

6.4.9 Converters: 1500 to 2000A, 575V/2200A, 1Q 6-34

6.4.10 Converters: 400V/3000A, 575V/2800A, 690V/2600A, 950V/2200A 1Q 6-36

6.4.11 Converters: 15 to 30A, 4Q 6-38

6.4.12 Converters: 60A, 4Q 6-39

6.4.13 Converters: 90A to 210A, 4Q 6-40

6.4.14 Converters: 280A, 4Q 6-41

6.4.15 Converters: 400A, 4Q 6-42

6.4.16 Converters: 450A to 600A, 4Q 6-43

6.4.17 Converters: 760A, 4Q 6-44

6.4.18 Converters: 850A, 4Q 6-45

6.4.19 Converters: 950A to 1000A, 4Q 6-46

6.4.20 Converters: 1100 to 1200A, 4Q 6-47

6.4.21 Converters: 1500 to 2000A, 575V/2200A, 4Q 6-48

6.4.22 Converters: 400V/3000A, 575V/2800A, 690V/2600A, 950V/2200A 4Q 6-50

6.5 Field supply 6-52

6.6 Fuses and commutating reactors 6-55

6.6.1 Commutating reactors 6-55

6.6.2 Fuses 6-55

6.6.2.1 Recommended fuses for field circuit 6-55

6.6.2.2 Fuses for armature circuit 6-55

6.6.2.2.1 Converters 1Q: 400V, 575V, 690V, 830V and 950V 6-55

6.6.2.2.2 Converters 1Q: 460V 6-56

6.6.2.2.3 Converters 4Q: 400V, 575V, 690V, 830V and 950V 6-57

6.6.2.2.4 Converters 4Q: 460V 6-58

6.6.2.3 F1 and F2 fuses in the power interface 6-58

6.7 Terminal arrangement 6-59

6.8 Terminal assignments 6-62

7 Start-up

7.1 General safety information 7-1

7.2 Operator control panels 7-3

7.2.1 Simple operator control panel (PMU) 7-3

7.2.2 User-friendly operator control panel (OP1S) 7-4

7.3 Parameterization procedure 7-6

05.05 Contents

Siemens AG 6RX1700-0AD76 0-5

SIMOREG DC Master Operating Instructions

Page

7.3.1 Parameter types 7-6

7.3.2 Parameteratization on simple operator control panel 7-6

7.4 Reset to default value and adjust offset 7-8

7.5 Start-up procedure 7-9

7.6 Manual optimization (if necessary) 7-18

7.6.1 Manual setting of armature resistance RA(P110) and

armature inductance LA(P111) 7-18

7.6.2 Manual setting of field resistance RF(P112) 7-19

7.7 Starting up optional supplementary boards 7-20

7.7.1 Procedure for starting up technology boards (T100, T300, T400) 7-20

7.7.2 Sequence of operations for starting up PROFIBUS boards (CBP2) 7-22

7.7.2.1 Mechanisms for processing parameters via the PROFIBUS 7-24

7.7.2.2 Diagnostic tools 7-25

7.7.3 Sequence of operations for starting up CAN bus boards (CBC) 7-29

7.7.3.1 Description of CBC with CAN Layer 2 7-30

7.7.3.2 Description of CBC with CANopen 7-34

7.7.3.2.1 Introduction to CANopen 7-34

7.7.3.2.2 Functionality of CBC with CANopen 7-35

7.7.3.2.3 Requirements for operating the CBC with CANopen 7-36

7.7.3.3 Diagnostic tools 7-36

7.7.4 Procedure for starting up SIMOLINK boards (SLB) 7-40

7.7.5 Procedure for staring up expansion boards (EB1 and EB2) 7-44

7.7.6 Procedure for starting up the pulse encoder board (SBP) 7-45

7.7.7 Sequence of operations for starting up DeviceNet boards (CBD) 7-46

7.7.7.1 Diagnostic tools 7-52

7.7.8 Sequence of operations for starting up the serial I/O board (SCB1) 7-54

7.7.8.1 Diagnostic tools 7-56

7.7.9 Structure of request/response telegrams 7-57

7.7.10 Transmission of double-word connectors for technology and communication modules 7-60

8 Function diagrams

9 Function descriptions

9.1 General explanations of terms and functionality 9-1

9.2 Computation cycles, time delay 9-6

9.3 Switch-on, shutdown, enabling 9-7

9.3.1 OFF2 (voltage disconnection) - control word 1, bit 1 9-7

9.3.2 OFF3 (Fast stop) - control word 1, bit 2 9-7

9.3.3 Switch-on / shutdown (ON / OFF) terminal 37 - control word 1, bit 0 9-8

9.3.4 Operating enable (enable) terminal 38 - control word 1, bit 3 9-11

9.4 Ramp-function generator 9-11

Contents 05.05

0-6 Siemens AG 6RX1700-0AD76

SIMOREG DC Master Operating Instructions

Page

9.4.1 Definitions 9-12

9.4.2 Operating principle of ramp-function generator 9-12

9.4.3 Control signals for ramp-function generator 9-13

9.4.4 Ramp-function generator settings 1, 2 and 3 9-13

9.4.5 Ramp-up integrator 9-14

9.4.6 Ramp-function generator tracking 9-14

9.4.7 Limitation after ramp-function generator 9-15

9.4.8 Velocity signal dv/dt (K0191) 9-15

9.5 Inching 9-15

9.6 Crawling 9-16

9.7 Fixed setpoint 9-16

9.8 Safety shutdown (E-Stop) 9-17

9.9 Activation command for holding or operating brake (low active) 9-18

9.10 Switch on auxiliaries 9-21

9.11 Switch over parameter sets 9-21

9.12 Speed controller 9-22

9.13 Serial interfaces 9-23

9.13.1 Serial interfaces with USS®protocol 9-24

9.13.2 Serial interfaces with peer-to-peer protocol 9-27

9.14 Thermal overload protection of DC motor

(I2t monitoring of motor) 9-31

9.15 Dynamic overload capability of power section 9-34

9.15.1 Overview of functions 9-34

9.15.2 Configuring for dynamic overload capability 9-35

9.15.3 Characteristics for determining the dynamic overload capability

for intermittent overload operation 9-37

9.16 Speed-dependent current limitation 9-72

9.16.1 Setting the speed-dependent current limitation for motors

with commutation transition 9-73

9.16.2 Setting of speed-dependent current limitation for motors

without commutation transition 9-74

9.17 Automatic restart 9-75

9.18 Field reversal 9-75

9.18.1 Direction of rotation reversal using field reversal 9-76

9.18.2 Braking with field reversal 9-77

9.19 Status description of some bits of status word ZSW1 9-79

9.20 12-pulse series connection 9-80

10 Faults / Alarms

10.1 Fault messages 10-2

10.1.1 General information about faults 10-2

10.1.2 List of fault messages 10-2

05.05 Contents

Siemens AG 6RX1700-0AD76 0-7

SIMOREG DC Master Operating Instructions

Page

10.2 Alarms 10-25

11 Parameter list

12 List of connectors and binectors

12.1 Connector list 12-1

12.2 Binector list 12-27

13 Maintenance

13.1 Procedure for updating software (upgrading to a new software version) 13-2

13.2 Replacement of components 13-3

13.2.1 Replacement of fan 13-3

13.2.2 Replacement of PCBs 13-7

13.2.3 Replacement of thyristor modules on converters up to 1200A 13-8

13.2.4 Replacement of fuses and thyristor assemblies on converters of 1500A and above 13-9

14 Servicing

14.1 Technical Support 14-1

14.1.1 Time zone Europe and Africa 14-1

14.1.2 Time zone America 14-1

14.1.3 Time zone Asia / Australia 14-1

14.2 Spare parts 14-2

14.3 Repairs 14-2

14.4 On-site servicing 14-2

15 DriveMonitor

15.1 Scope of delivery 15-1

15.2 Installing the software 15-1

15.3 Connecting the SIMOREG to the PC 15-1

15.4 Setting up an online link to the SIMOREG 15-2

15.5 Further information 15-2

16 Environmental compatibility

17 Applications

18 Appendix

18.1 Additional documentation 18-1

Sheet for customer feedback 18-3

Contents 05.05

0-8 Siemens AG 6RX1700-0AD76

SIMOREG DC Master Operating Instructions

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