Siemens SINAMICS G120 Assembly instructions

Hardware Installation
Manual
PM250 Power Module
SINAMICS G120 Converters
04/2021Edition
SINAMICS
www.siemens.com/drives

A5E36265179B-AB
SINAMICS G120
PM250 Power Module
Hardware Installation Manual
Edition 04/2021
04/2021
A5E36265179B-AB
Changes in this manual 1
Fundamental safety
instructions 2
Introduction 3
Installing/mounting 4
Connection 5
Operation, repair, and
maintenance 6
Technical speci󹪝cations 7
Spare parts and accessories 8
Appendix 9

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Quali󹪝ed Personnel
The product/system described in this documentation may be operated only by personnel quali󹪝ed for the speci󹪝c
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Quali󹪝ed personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identi󹪝ed by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E36265179B-AB
Ⓟ 06/2021 Subject to change
Copyright © Siemens AG 2006 - 2021.
All rights reserved

Table of contents
1 Changes in this manual ....................................................................................................................... 5
2 Fundamental safety instructions........................................................................................................... 7
2.1 General safety instructions................................................................................................... 7
2.2 Equipment damage due to electric 󹪝elds or electrostatic discharge ..................................... 13
2.3 Warranty and liability for application examples ................................................................... 14
2.4 Security information .......................................................................................................... 15
2.5 Residual risks of power drive systems ................................................................................. 16
3 Introduction ......................................................................................................................................... 17
4 Installing/mounting ............................................................................................................................. 19
4.1 EMC-compliant installation of a machine or system ............................................................ 19
4.1.1 Control cabinet .................................................................................................................. 20
4.1.2 Cables ............................................................................................................................... 21
4.1.3 Electromechanical components.......................................................................................... 24
4.2 Power losses and air cooling requirements ......................................................................... 25
4.3 Mounting the Power Modules ............................................................................................ 26
4.4 Additional components...................................................................................................... 30
5 Connection........................................................................................................................................... 31
5.1 Permissible networks ......................................................................................................... 33
5.1.1 TN line system ................................................................................................................... 34
5.1.2 TT line system.................................................................................................................... 35
5.1.3 IT system ........................................................................................................................... 36
5.2 Requirements for the protective conductor ......................................................................... 37
5.3 Connection overview ......................................................................................................... 39
5.4 Inverter terminals .............................................................................................................. 41
5.5 Connecting the line supply and motor ................................................................................ 42
5.6 Length of motor cable........................................................................................................ 44
5.7 Connecting the motor to the converter in a star or delta connection ................................... 45
6 Operation, repair, and maintenance ................................................................................................... 47
6.1 Operation .......................................................................................................................... 47
6.2 Repair................................................................................................................................ 48
6.3 Replacing fans ................................................................................................................... 49
6.4 Maintenance...................................................................................................................... 52
PM250 Power Module
Hardware Installation Manual, 04/2021, A5E36265179B-AB 3

7 Technical speci󹪝cations ....................................................................................................................... 53
7.1 Overload capability of the converter................................................................................... 54
7.2 Ambient conditions............................................................................................................ 56
7.3 General technical data, PM250........................................................................................... 57
7.4 Power-dependent data....................................................................................................... 58
7.5 Current derating depending on the pulse frequency ........................................................... 60
7.6 Restrictions for special ambient conditions ......................................................................... 61
7.7 Electromagnetic compatibility of the inverter ..................................................................... 63
7.7.1 Assigning the inverter to EMC categories............................................................................ 64
7.7.2 EMC limit values in South Korea ......................................................................................... 66
8 Spare parts and accessories................................................................................................................. 67
8.1 Spare parts compatibility.................................................................................................... 67
8.2 Spare parts ........................................................................................................................ 68
8.3 Optional accessories .......................................................................................................... 69
8.3.1 Reactors and 󹪝lters as base components............................................................................. 69
8.3.2 Line 󹪝lter ........................................................................................................................... 69
8.3.3 Output reactor ................................................................................................................... 72
8.3.4 Sine-wave 󹪝lter .................................................................................................................. 76
8.3.5 Connecting a motor holding brake ..................................................................................... 79
8.3.5.1 Mounting and connecting the brake relay........................................................................... 79
8.3.5.2 Mounting and connecting the Safe Brake Relay................................................................... 80
8.3.5.3 Technical data of the brake relay ........................................................................................ 80
8.3.5.4 Mounting and connecting the brake relay........................................................................... 80
8.3.6 Shield connection kit ......................................................................................................... 81
9 Appendix.............................................................................................................................................. 83
9.1 Manuals and technical support........................................................................................... 83
9.1.1 Overview of the manuals ................................................................................................... 83
9.1.2 Con󹪝guring support........................................................................................................... 84
9.1.3 Product Support................................................................................................................. 85
9.2 Directives and standards .................................................................................................... 87
Index .................................................................................................................................................... 89
Table of contents
PM250 Power Module
4Hardware Installation Manual, 04/2021, A5E36265179B-AB

Changes in this manual 1
Changes with respect to the manual, edition 01/2016
• Dimension drawing for Power Modules FSD, FSE, FSF corrected.
Mounting the Power Modules (Page 26)
• Degree of protection for output reactors corrected.
Assignment of converter FSD (18.5 kW and 22 kW) and output reactors corrected.
Output reactor (Page 72)
• Information on the minimum line impedance added.
General technical data, PM250 (Page 57)
• Incorrect information about line harmonics removed.
Electromagnetic compatibility of the inverter (Page 63)
• Incorrect information about maximum conductor cross-section for Power Module FSE
corrected.
Inverter terminals (Page 41)
• Information on overcurrent protective devices added.
Power-dependent data (Page 58)
PM250 Power Module
Hardware Installation Manual, 04/2021, A5E36265179B-AB 5

Changes in this manual
PM250 Power Module
6Hardware Installation Manual, 04/2021, A5E36265179B-AB

Fundamental safety instructions 2
2.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are quali󹪝ed for this job.
• Always observe the country-speci󹪝c safety rules.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be a󹪜ected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time speci󹪝ed on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Risk of electric shock and 󹪝re from supply networks with an excessively high impedance
Excessively low short-circuit currents can lead to the protective devices not tripping or tripping
too late, and thus causing electric shock or a 󹪝re.
• In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the
short-circuit current at the point where the converter is connected to the line supply at least
meets the minimum requirements for the response of the protective device used.
• You must use an additional residual-current device (RCD) if a conductor-ground short circuit
does not reach the short-circuit current required for the protective device to respond. The
required short-circuit current can be too low, especially for TT supply systems.
PM250 Power Module
Hardware Installation Manual, 04/2021, A5E36265179B-AB 7

WARNING
Risk of electric shock and 󹪝re from supply networks with an excessively low impedance
Excessively high short-circuit currents can lead to the protective devices not being able to
interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a
󹪝re.
• Ensure that the prospective short-circuit current at the line terminal of the converter does
not exceed the breaking capacity (SCCR or Icc) of the protective device used.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may carry
a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective
Extra Low Voltage) output voltages for all connections and terminals of the electronics
modules.
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can result
in death or severe injury.
• Ensure compliance with the limit values speci󹪝ed in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
Fundamental safety instructions
2.1 General safety instructions
PM250 Power Module
8Hardware Installation Manual, 04/2021, A5E36265179B-AB