Siemens SIMATIC ET 200S Parts list manual

SIMOTION
Supplement for the
ET 200S frequency converter
Function Manual
01/2015
Preface
Fundamental safety
instructions 1
Description 2
Programming 3
Parameterization 4
Application example 5
Alarm processing 6
Appendix A

Legal information
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indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
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NOTICE
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Ⓟ 02/2015 Subject to change
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Preface
Contents of this Function Manual
This document is a component of the SIMOTION Programming - References documentation
package.
This documentation is a supplement to the SIMATIC
ET 200S FC Frequency Converter
Operating Instructions (03/2005 Edition).
This documentation is supplied with the SIMOTION SCOUT in electronic form!
This manual describes how you can control the ET 200S frequency converter with the aid of
the _ET200S_FC_control function block (Article No.: 6SL3244-0SA00-1AA0) from a
SIMOTION device.
Function block
The _ET200S_FC_control function block is used for the communication between the
SIMOTION system and the ET 200S frequency converter and is a component of the command
library of the "SIMOTION SCOUT" engineering system.
SIMOTION Documentation
An overview of the SIMOTION documentation can be found in the SIMOTION Documentation
Overview document.
This documentation is included as electronic documentation in the scope of delivery of
SIMOTION SCOUT. It comprises ten documentation packages.
The following documentation packages are available for SIMOTION V4.4:
● SIMOTION Engineering System Handling
● SIMOTION System and Function Descriptions
● SIMOTION Service and Diagnostics
● SIMOTION IT
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P
● SIMOTION D
● SIMOTION Supplementary Documentation
Supplement for the ET 200S frequency converter
Function Manual, 01/2015 3

Hotline and Internet addresses
Additional information
Click the following link to find information on the following topics:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search manuals/information)
http://www.siemens.com/motioncontrol/docu
My Documentation Manager
Click the following link for information on how to compile documentation individually on the
basis of Siemens content and how to adapt it for the purpose of your own machine
documentation:
http://www.siemens.com/mdm
Training
Click the following link for information on SITRAIN - Siemens training courses for automation
products, systems and solutions:
http://www.siemens.com/sitrain
FAQs
Frequently Asked Questions can be found in SIMOTION Utilities & Applications, which are
included in the scope of delivery of SIMOTION SCOUT, and in the Service&Support pages
in Product Support:
http://support.automation.siemens.com
Technical support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
http://www.siemens.com/automation/service&support
Preface
Supplement for the ET 200S frequency converter
4Function Manual, 01/2015

Table of contents
Preface.........................................................................................................................................................3
1Fundamental safety instructions...................................................................................................................7
1.1 General safety instructions.......................................................................................................7
1.2 Industrial security.....................................................................................................................7
2Description....................................................................................................................................................9
2.1 General....................................................................................................................................9
2.2 Product description..................................................................................................................9
2.3 Installation and connection.....................................................................................................11
2.4 Inserting the ET 200S frequency converter into a SIMOTION project...................................11
3 Programming..............................................................................................................................................13
3.1 Integrating the function block in the user project....................................................................13
3.2 Addressing the ET 200S frequency converter.......................................................................14
4 Parameterization........................................................................................................................................17
4.1 Function block _ET200S_FC_control.....................................................................................17
4.2 Calling the function block.......................................................................................................23
5 Application example...................................................................................................................................27
5.1 General..................................................................................................................................27
5.2 Sequence of the application example....................................................................................29
6 Alarm processing........................................................................................................................................33
6.1 Overview................................................................................................................................33
6.2 Diagnostic alarms...................................................................................................................34
A Appendix.....................................................................................................................................................37
A.1 SIMOTION and SIMATIC names...........................................................................................37
A.2 List of abbreviations...............................................................................................................37
Index...........................................................................................................................................................39
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Table of contents
Supplement for the ET 200S frequency converter
6Function Manual, 01/2015

Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Risk of death if the safety instructions and remaining risks are not carefully observed
If the safety instructions and residual risks are not observed in the associated hardware
documentation, accidents involving severe injuries or death can occur.
● Observe the safety instructions given in the hardware documentation.
● Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
● Protect the parameterization (parameter assignments) against unauthorized access.
● Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
1.2 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly that
you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit http://www.siemens.com/
industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit http://support.automation.siemens.com
Supplement for the ET 200S frequency converter
Function Manual, 01/2015 7

WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can lead to death, severe injuries and/
or material damage.
● Keep the software up to date.
Information and newsletters can be found at:
http://support.automation.siemens.com
● Incorporate the automation and drive components into a state-of-the-art, integrated
industrial security concept for the installation or machine.
For more detailed information, go to:
http://www.siemens.com/industrialsecurity
● Make sure that you include all installed products into the integrated industrial security
concept.
Fundamental safety instructions
1.2 Industrial security
Supplement for the ET 200S frequency converter
8Function Manual, 01/2015

Description 2
2.1 General
Overview
This manual describes the differences in the operation of the ET 200S FC (FC = Frequency
Converter) in the SIMOTION system compared with operation in the SIMATIC system.
Note
This manual is a supplement to the SIMATIC ET 200S FC Frequency Converter Operating
Instructions (03/2005 Edition).
This documentation is supplied with the SIMOTION SCOUT in electronic form!
Requirements
The following are required for the standard function described in this document:
● SIMOTION SCOUT, V4.1 SP1 or higher
● SIMOTION Kernel, V4.1 SP1 or higher
● ET 200S frequency converter with ICU24, software release V1.02 or higher
Note
The functions associated with the _ET200S_FC_control function block can only be used on
the ET 200S frequency converter with ICU (Article No: 6SL3244-0SA00-1AA0).
2.2 Product description
ET 200S frequency converter
The ET 200S FC is a modular frequency converter that is completely embedded in the
distributed I/O system of the ET 200S.
During generator operation of the connected motor, the ET 200S FC feeds back energy into
the supply system.
Supplement for the ET 200S frequency converter
Function Manual, 01/2015 9

Function block
The _ET200S_FC_control function block is provided for the cyclic communication and the
parameter transfer of the ET 200S FC with SIMOTION. This function block is described in this
manual.
Note
The _ET200S_FC_control function block cannot be used to control the ET 200S FC (Article
No.: 6SL3244-0SA00-1AA1). Standard telegram 1 should be used for this frequency converter.
Functionality
The functionality of the _ET200S_FC_control function block and the ET 200S FC is the same
as when used in the SIMATIC S7 automation system. There are differences in the execution
of the data transfer and the handling of the FB.
Possible applications
The ET 200S FC can be operated in a distributed ET 200S station via PROFIBUS DP on a
SIMOTION controller.
Several ET 200S frequency converters can be operated in one ET 200S station. The ET 200S
interface module IM 151-1 is used for the connection to PROFIBUS DP.
The following figure shows a distributed configuration with SIMOTION C2xx.
3660V&[[,0,&8&RQWURO8QLW3URJUDPPLQJGHYLFH3&352),%86'33RZHUPRGXOH6,027,21KDUGZDUHSODWIRUPHJ&[[(7b6IUHTXHQF\FRQYHUWHU3RZHUXQLW,30)6$
Figure 2-1 Connection of the ET 200S frequency converter to the SIMOTION C2xx device (example)
Description
2.2 Product description
Supplement for the ET 200S frequency converter
10 Function Manual, 01/2015

2.3 Installation and connection
You must perform the following steps to be able to operate the ET 200S frequency converter
using the SIMOTION system:
1. Install and connect the ET 200S interface module (IM) with the components of the
ET 200S FC.
2. Establish the PROFIBUS connection between the IM and the SIMOTION device.
3. Set the PROFIBUS DP node address on the IM.
4. Switch on the terminating resistor at the first and last bus node.
Note
The commissioning of the ET 200S frequency converter can be performed either via
● the STARTER functionality integrated in the SIMOTION SCOUT engineering system
(via "Insert single drive"), or
● or the STARTER engineering software.
For a description of commissioning and steps 1 to 4, see the SIMATIC ET 200S FC
Frequency Converter Operating Instructions (03/2005 Edition).
5. Insert the ET 200S FC into the SIMOTION project (refer to Chapter Inserting the ET 200S
frequency converter into a SIMOTION project (Page 11)).
6. Parameterizing the ET 200S FC.
To parameterize the module, go to HW Config. Double-click the relevant module to open
the Properties dialog box. Select the Parameters tab to access the parameterization
interface. There you can assign parameters for your module.
See the SIMATIC ET 200S FC Frequency Converter Operating Instructions (03/2005
Edition).
7. Link the function block to the SIMOTION project (refer to Chapter Integrating the function
block in the user project (Page 13)).
2.4 Inserting the ET 200S frequency converter into a SIMOTION project
Requirement
The following requirements must be met:
1. You have created a project in SIMOTION SCOUT and inserted a rack with a SIMOTION
device in the hardware configuration.
2. You have configured a PROFIBUS subnet.
Note
For how to create a project and configure a PROFIBUS subnet, refer to the online help of
SIMOTION SCOUT.
Description
2.4 Inserting the ET 200S frequency converter into a SIMOTION project
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Function Manual, 01/2015 11

Inserting the frequency converter
1. In SIMOTION SCOUT, open the "User Projects" dialog box with the "Project" > "Open"
menu command. In this dialog box, select your project and confirm with "OK".
2. Open HW Config.
3. In the "HW Config" window, open the hardware catalog with the "View" > "Catalog" menu
command.
4. In the hardware catalog, open the "PROFIBUS DP" folder and the "ET 200S" subfolder and
select, for example, the IM 151-1 Standard interface module (Article No.:
6ES7 151-1AA04-0AB0 or follow-on module).
5. Use a drag-and-drop operation to place the "IM 151-1 Standard" interface module on the
PROFIBUS subnet of your SIMOTION device.
The "Properties - PROFIBUS IM 151-1 Standard Interface" dialog box opens. In this dialog
box, select the address you set on the IM 151-1 (see
ET 200S Distributed I/O Device
Manual) and confirm your selection with "OK".
The selected IM 151-1 Standard I/O device is inserted into the project.
6. The inserted I/O device still has to be equipped with the following modules: PM-D power
module and ET 200S FC frequency converter, consisting of ICU24 closed-loop control
module.
Open the "Motor starter" folder and the "PM" subfolder under "IM 151-1 Standard" in the
hardware catalog. Select the PM-D 24VDC power module.
You insert the frequency converter by selecting in the hardware catalog under
"IM151-1 Standard" (Article No.: 6ES7 151-1AA04-0AB0) in folder "Frequency converters"
the closed-loop control module ICU24 (Article No.: 6SL3244-0SA00-1AA0).
Note
You can disable or enable diagnostic alarms via parameter p8452 in the ET 200S frequency
converter.
7. Save and compile your project.
Description
2.4 Inserting the ET 200S frequency converter into a SIMOTION project
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Programming 3
3.1 Integrating the function block in the user project
Creating the FB instance in the user project
The _ET200S_FC_control function block is a component of the command library of the
SIMOTION SCOUT engineering system. To work with the block, an instance of the function
block must first be created in the user project.
Example:
VAR_GLOBAL
...
myFC_control : _ET200S_FC_control; // create instance of FB _ET200S_FC_control
...
END_VAR
Call (LAD representation)
B(76B)&BFRQWURO',17DFW9DOXH$55$<>@2)%<7(SHUL2XW%22/8,17GULYH(UURU,GHUURU,'%22/:25'GULYH(UURUHUURU',17HQXPB(76B)&BPRGH%22/PRGHGRQH(12%22/%22/EXV\VHWSRLQWH[HFXWH(1':25'FWUO'ZRUG8,17SDUD1XPEHU5($/8,17VXE,QGH[SDUD9DOXH:UVWDWXV'ZRUG5($/':25'SDUD9DOXH5GSHUL,Q$55$<>@2)%<7(/$'VSHFLILFSDUDPHWHUV
Application example
The application example is included on the "SIMOTION Utilities & Applications" CD-ROM and
is available for various SIMOTION hardware platforms.
The "SIMOTION Utilities & Applications" CD-ROM is provided free of charge with SIMOTION
SCOUT.
Supplement for the ET 200S frequency converter
Function Manual, 01/2015 13

3.2 Addressing the ET 200S frequency converter
Overview
Communication between the SIMOTION device and the ET 200S FC takes place through
direct access to the I/O. I/O variables are used to address the direct read/write access to the
I/O.
Creating I/O variables
For the cyclic data transfer with the ET 200S frequency converter, you must create an I/
O variable in the symbol browser for each I/O input and output. When creating the I/O variable,
enter the configured address from the hardware configuration in the "I/O address" column (see
example below). Enter a field length of 8 in the "Field length" column.
With these specifications, an I/O variable of type ARRAY[0..7] of BYTE is created in the
SIMOTION project for cyclic data transfer.
Example:
Determining addresses from HW Config:
Figure 3-1 Addresses in HW Config
Creating the I/O variables in the symbol browser:
Programming
3.2 Addressing the ET 200S frequency converter
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Figure 3-2 Addressing with I/O variable
The I/O addresses in the symbol browser shown in the figure have the following meanings:
● "PIB" = Peripheral Input Byte
● "PQB" = Peripheral Output Byte
Parameter transfer
The I/O variable for the I/O inputs is transferred to the periIn input parameter.
The prepared data for the I/O outputs are supplied by the function block at the periOut output
parameter. The periOut output parameter must be assigned to the I/O variable for the I/O
outputs.
Note
When booting the firmware of the ET 200S frequency converter from the MMC card, it may
take more than 500 ms for the ET 200S frequency converter to ramp up.
To avoid I/O area access errors when the frequency converter has not yet ramped up, accesses
to the I/O inputs and outputs of the frequency converter must be performed with the
_getSafeValue and _setSafeValue system functions (see sample program UNIT E_FC_ctr).
Note
For additional information, refer to:
● SIMOTION SCOUT online help
● Programming Manuals for the relevant programming languages, such as:
– SIMOTION ST, Structured Text Programming Manual
– SIMOTION MCC, Motion Control Chart Programming Manual
– SIMOTION LAD/FBD, Ladder Diagram and Function Block Diagram Programming
Manual
These documents are shipped with SIMOTION SCOUT in electronic form.
Programming
3.2 Addressing the ET 200S frequency converter
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Programming
3.2 Addressing the ET 200S frequency converter
Supplement for the ET 200S frequency converter
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Parameterization 4
4.1 Function block _ET200S_FC_control
Task
You can control the ET 200S FC via your user program with the FB _ET200S_FC_control.
The FB _ET200S_FC_control supports the following functions:
● Drive control:
– Sending control words
– Receiving status words
● Diagnostics:
– Displaying drive faults
– Acknowledging drive errors
– Displaying parameterization errors in the data exchange
● Reading and writing of drive parameters
Call (LAD representation)
B(76B)&BFRQWURO',17DFW9DOXH$55$<>@2)%<7(SHUL2XW%22/8,17GULYH(UURU,GHUURU,'%22/:25'GULYH(UURUHUURU',17HQXPB(76B)&BPRGH%22/PRGHGRQH(12%22/%22/EXV\VHWSRLQWH[HFXWH(1':25'FWUO'ZRUG8,17SDUD1XPEHU5($/8,17VXE,QGH[SDUD9DOXH:UVWDWXV'ZRUG5($/':25'SDUD9DOXH5GSHUL,Q$55$<>@2)%<7(/$'VSHFLILFSDUDPHWHUV
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Function Manual, 01/2015 17

Parameter description
The following table contains all the parameters of the function block _ET200S_FC_control.
Table 4-1 Parameters of the FB _ET200S_FC_control
Name Type
1)
Data type Default Meaning
execute IN BOOL FALSE Start of a data transfer from/to the ET 200S FC with rising edge
mode IN enum_ET200S_
FC_mode
(READ, WRITE,
DATA1, DATA2,
RESET_ERR)
READ Selection of data transfer type
● READ: Read individual parameter
● WRITE: Write individual parameter
● DATA1: Data set 1 is set active (p0810 to 0.0) with rising edge
on parameter execute.
● DATA2: Data set 2 is set active (p0810 to 1.0) with rising edge
on parameter execute.
● RESET_ERR: Acknowledgement of parameterization and
drive errors
periIn IN ARRAY [0 to 7]
of BYTE
8 (16#00) Transfer I/O inputs of ET 200S FC to FB
setpoint IN DINT 0 Normalized setpoint without units for the ET 200S FC, transferred
cyclically 4)
ctrlDword IN DWORD 16#00000000 Control words (STW 1 and STW 2) of the ET 200S FC, transferred
cyclically 5)
paraNumber IN UINT 0 Parameter number to be read or written
subIndex IN UINT 0 Index of an indexed parameter for the ET 200S FC
paraValueWr IN REAL 0.0 Parameter value to be written
done OUT BOOL FALSE TRUE = Read/write parameter was processed without errors
busy OUT BOOL FALSE TRUE = Read/write parameter active
error OUT BOOL FALSE TRUE = parameterization error
errorID OUT WORD 16#0000 Error number of the parameterization error (error number 0..108,
or 16#0000..16#006C) 3)
Note: If error = TRUE and errorID = 16#0000, the following error
is pending: "Invalid parameter number"
driveError OUT BOOL FALSE TRUE = Drive error is pending (refer to the driveErrorId parameter)
driveErrorId OUT UINT 0 Reason for the error (decimal format)
Value corresponds to parameter r0947 (errors) 2)
periOut OUT ARRAY [0 to 7]
of BYTE
8 (16#00) Prepared FB data for I/O outputs of the ET 200S FC
actValue OUT DINT 0 Display of the parameter value of p2051.1 (process data on field
bus) 2)
statusDword OUT DWORD 16#00000000 Status words (ZSW 1 and ZSW 2) of the ET 200S FC 2)
paraValueRd OUT REAL 0.0 Read parameter value
1) Parameter types: IN = input parameter, OUT = output parameter
2) See the
SIMATIC ET 200S FC Frequency Converter Parameter Manual (03/2005 Edition).
3) See the
SIMATIC ET 200S FC Frequency Converter Operating Instructions (03/2005 Edition).
Parameterization
4.1 Function block _ET200S_FC_control
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18 Function Manual, 01/2015

4) Calculation in the converter:
&RQYHUWHUVHWIUHTXHQF\ 9DOXHLQVHWSRLQW಺UHIHUHQFHIUHTXHQF\LQGULYHSDUDPHWHUS1RUPDOL]LQJYDOXH([DPSOH1RUPDOL]LQJYDOXH KH[S +]'HVLUHGVHWIUHTXHQF\ +]+]+]಺6HWSRLQW  ([DPSOH1RUPDOL]LQJYDOXH KH[6SHHG+]ฬPD[VSHHGฬUSP'HVLUHGVSHHG USPbUSPUSP಺6HWSRLQW  
Note
You can find the normalizing value in the SIMATIC ET 200S FC Frequency Converter
Parameter Manual (03/2005 Edition) under parameter p2000.
The execute parameter is only used to start acyclic data transfer from/to the frequency
converter.
When the frequency converter is switched on, the enables must be set in the control word and
the setpoint (setpoint) takes immediate effect.
The effect of the control word depends on the parameterization in the frequency converter.
5) Bit assignment of ctrlDword (control words 1 and 2 for the ET 200S FC):
Parameterization
4.1 Function block _ET200S_FC_control
Supplement for the ET 200S frequency converter
Function Manual, 01/2015 19

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Figure 4-1 Meaning of control bits (in STW 1 and STW 2 for the ET 200S FC)
Description of functions
When the _ET200S_FC_control function block is called, the cyclic data is written and updated
and jobs (such as reading/writing parameter) can be carried out.
The values in the input parameters periIn, setpoint, and ctrlDword are transmitted cyclically -
regardless of the busy, done, execute, and mode parameters - and the output parameters
periOut, actValue, and statusDword are updated cyclically.
Jobs are started with a rising edge on the input parameter execute. The type of data transfer
is selected in the input parameter mode.
You can choose from the following options in the input parameter mode:
● READ: Individual parameters are read from the ET 200S FC (factory setting).
● WRITE: Individual parameters are written to the ET 200S FC.
● DATA1: The drive parameter p0810 is set to 0.0 (command data set 1 of the drive active).
● DATA2: The drive parameter p0810 is set to 1.0 (command data set 2 of the drive active).
● RESET_ERR: Resetting of parameterization and drive errors.
A job is started with a rising edge on the input parameter execute and the output parameters
set to done = FALSE and busy = TRUE.
If mode = WRITE is selected, the parameters paraNumber, subIndex, and paraValueWr are
accepted with a rising edge on the input parameter execute. An active data transfer is indicated
by busy = TRUE. When a job is completed without errors, the following parameters are
displayed: busy = FALSE, done = TRUE, and error = FALSE. When a job is completed with
errors (parameterization errors), the following parameters are displayed: busy = FALSE,
done = FALSE, and error = TRUE. The error number of the parameterization error is displayed
in output parameter errorID. Parameterization errors are acknowledged with a rising edge on
the input parameter execute and mode = RESET_ERR selected. If acknowledgement is
Parameterization
4.1 Function block _ET200S_FC_control
Supplement for the ET 200S frequency converter
20 Function Manual, 01/2015