Siemens SINAMICS DCM User manual

Operating Instructions
Edition 1/2012
DC Converter
SINAMICS drives
SINAMICS DCM

SINAMICS DCM DC Converter
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SINAMICS
SINAMICS DCM DC Converter
Operating Instructions
Software release 1.3
1.2012
C98130-A7066-A1-05-7619
Preface
Information
1
Type spectrum, ordering
information
2
Description
3
Technical data
4
Transportation, unpacking,
installation
5
Connecting
6
Additional system
components
7
Commissioning
8
Operation
9
Descriptions of functions
10
Maintenance
11
Applications
12
Appendix A
A
Appendix B
B

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6RX1800-0AD76
Ⓟ 01/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

SINAMICS DCM DC Converter
Operating Instructions, 1.2012, C98130-A7066-A1-05-7619 3
Preface
Note
Information on connecting the unit
The inside front cover of the SINAMICS DC MASTER Operating Instructions contains a
summary of the key information required for connecting the unit.
Product name
The SINAMICS DCM documentation uses the following product names:
● SINAMICS DCM
● SINAMICS DC MASTER
Device software version
When these operating instructions went to print, SINAMICS DCM units were being supplied
from the factory with the software release specified on Page 3.
However, these Operating Instructions can, in principle, also apply to other software
versions.
● Older software versions:
It is possible that not all of the functions described here may be available.
● Newer software versions:
It is possible that the SINAMICS DCM may feature additional functions that are not
described in these Operating Instructions. Do not change any parameters that you cannot
find in the List Manual from their factory setting, and do not give parameters any values
that are not specified in the List Manual.
The software release is displayed using r50060[6].
Example:
01010203 displayed on the BOP20 means 01.01.02.03 → Version 1.1, Service Pack 2,
Hotfix 3
Downloading the latest software version
(http://support.automation.siemens.com/WW/view/en/38157755/133100)

Preface
SINAMICS DCM DC Converter
4 Operating Instructions, 1.2012, C98130-A7066-A1-05-7619
SINAMICS DCM documentation available
SINAMICS DCM DC Converters Operating Instructions
contains all information on
ordering, installation, connecting, commissioning, maintaining, description of functions,
and service
SINAMICS DCM Control Modules Operating Instructions
contains all information on
ordering, installation, connecting, commissioning, maintaining, description of functions,
and service
SINAMICS DCM List Manual (for DC converters and control modules)
Contains
parameter list, function diagrams, list of faults and alarms
SINAMICS free function blocks, function description
Includes a general description, list of parameters, the function block diagrams as well as
the list of faults and alarms.
SINAMICS DCM DVD documentation
Includes
All the manuals listed above, in all of the available languages
Function diagrams in VISIO® format
Application notes
Spare parts list
Manuals and application notes on the Internet
The manuals and application documents are also available in the Internet:
Manuals (http://support.automation.siemens.com/WW/view/en/38157755/133300)
The list of general conditions available there include current supplements to the manuals.
The notes included in the general condition lists have a higher priority than the statements
made in the manuals.
FAQ in the Internet
FAQ (http://support.automation.siemens.com/WW/view/en/38157755/133000)
Service
You can find information on our services and regional contact persons in the Internet -
(http://support.automation.siemens.com/WW/view/en/16604318)

Preface
SINAMICS DCM DC Converter
Operating Instructions, 1.2012, C98130-A7066-A1-05-7619 5
Technical Support
Our technical support can provide you with technical assistance for products, systems, and
solutions:
German (www.siemens.de/automation/support-request)
English (www.siemens.com/automation/support-request)
Central hotlines for SINAMICS DCM technical support
European and African time
zone
Phone: [phone]
Fax: [phone]
email (mailto:support.automat[email protected])
8:00 to 17:00 CET
24-hour hotline: [phone] America time zone
Phone: [phone]
Fax: [phone]
email
(mailto:[e-mail])
8:00 to 17:00
Eastern Standard Time
Asia/Australia time zone Phone: [phone]
Fax: [phone]
email (mailto:[e-mail])
7:30 to 17:30
Beijing local time
Spare parts
You can find information on spare parts
● in Catalog D23
● on the SINAMICS DCM documentation DVD
(to reorder please quote order number 6RX1800-0AD64)
● Using the electronic spare parts catalog Spares On Web, after entering the serial number
and order number of your SINAMICS DCM in the Internet (registration required).
Spares On Web (http://workplace.automation.siemens.de/sparesonweb)

Preface
SINAMICS DCM DC Converter
6 Operating Instructions, 1.2012, C98130-A7066-A1-05-7619

SINAMICS DCM DC Converter
Operating Instructions, 1.2012, C98130-A7066-A1-05-7619 7
Table of contents
Preface ...................................................................................................................................................... 3
1 Information............................................................................................................................................... 15
1.1 Warning information.....................................................................................................................15
1.2 ESD-sensitive components..........................................................................................................17
2 Type spectrum, ordering information ....................................................................................................... 19
2.1 Unit order numbers ......................................................................................................................20
2.2 Key for unit order numbers ..........................................................................................................22
2.3 Rating plates, packaging label.....................................................................................................23
2.4 Ordering information for options and accessories .......................................................................25
2.5 Accessories..................................................................................................................................29
2.5.1 SIMOREG DC-MASTER Converter Commutation Protector (CCP) ...........................................29
2.5.2 Mounting kit to increase the degree of protection to IP20 ...........................................................30
3 Description............................................................................................................................................... 31
4 Technical data ......................................................................................................................................... 35
4.1 Load types....................................................................................................................................36
4.2 Environmental requirements........................................................................................................40
4.3 Unit data.......................................................................................................................................42
4.4 Derating........................................................................................................................................67
5 Transportation, unpacking, installation..................................................................................................... 69
5.1 Transportation, unpacking ...........................................................................................................69
5.2 Installation....................................................................................................................................70
5.2.1 Dimension drawings.....................................................................................................................72
5.2.2 Installing options and accessories ...............................................................................................81
5.2.2.1 AOP30 operator panel .................................................................................................................81
5.2.2.2 Installing a second CUD ..............................................................................................................81
6 Connecting .............................................................................................................................................. 83
6.1 Instructions for EMC-compliant drive installation.........................................................................85
6.1.1 Basic information about EMC ......................................................................................................85
6.1.2 EMC-compliant drive installation (installation instructions)..........................................................89
6.1.3 Arranging components for converter units...................................................................................96
6.1.4 Suggested RFI suppression filter.................................................................................................97
6.1.5 Information on line-side harmonics produced by converter units in a fully-controlled two-
pulse bridge circuit configuration (B6C and (B6)A(B6)C) ............................................................98
6.1.6 Data on the line-side harmonics from converter units in a fully-controlled AC bridge circuit
B2C ............................................................................................................................................100
6.2 Cable routing into the unit..........................................................................................................101

Table of contents
SINAMICS DCM DC Converter
8 Operating Instructions, 1.2012, C98130-A7066-A1-05-7619
6.3 Block diagram with connection suggestion ............................................................................... 105
6.4 Power connections.................................................................................................................... 112
6.5 Field supply ............................................................................................................................... 133
6.6 Line reactors ............................................................................................................................. 136
6.7 Fuses......................................................................................................................................... 137
6.7.1 Fuses for the exciter circuit ....................................................................................................... 137
6.7.2 Fuses for the armature circuit ................................................................................................... 137
6.7.3 Fuses in the Power Interface .................................................................................................... 141
6.8 Arrangement of terminals and connectors ................................................................................ 142
6.9 Assignment of terminals and connectors.................................................................................. 151
6.9.1 Power unit ................................................................................................................................. 152
6.9.2 Exciter circuit............................................................................................................................. 154
6.9.3 Electronics power supply .......................................................................................................... 155
6.9.4 Fan ............................................................................................................................................ 156
6.9.5 Open-loop and closed-loop control section............................................................................... 157
6.9.6 Assignment of the RS485 cable to the AOP30......................................................................... 166
6.10 Installation notes for installation according to UL 508C............................................................ 167
7 Additional system components .............................................................................................................. 169
7.1 Option Board: Communication Board Ethernet CBE20 ............................................................ 170
7.1.1 Description ................................................................................................................................ 170
7.1.2 Safety instructions..................................................................................................................... 170
7.1.3 Interface description.................................................................................................................. 171
7.1.3.1 Overview ................................................................................................................................... 171
7.1.3.2 X1400 Ethernet interface .......................................................................................................... 172
7.1.4 Meaning of the LEDs................................................................................................................. 173
7.1.5 Installation ................................................................................................................................. 175
7.1.6 Technical data........................................................................................................................... 175
7.2 Sensor Module Cabinet-Mounted SMC30 ................................................................................ 176
7.2.1 Description ................................................................................................................................ 176
7.2.2 Safety instructions..................................................................................................................... 176
7.2.3 Interface description.................................................................................................................. 178
7.2.3.1 Overview ................................................................................................................................... 178
7.2.3.2 X500 DRIVE-CLiQ interface...................................................................................................... 179
7.2.3.3 X520 encoder system interface ................................................................................................ 179
7.2.3.4 X521/X531 alternative encoder system interface ..................................................................... 180
7.2.3.5 X524 electronic power supply ................................................................................................... 181
7.2.4 Connection examples................................................................................................................ 181
7.2.5 Meaning of the LEDs................................................................................................................. 184
7.2.6 Dimension drawing.................................................................................................................... 185
7.2.7 Installation ................................................................................................................................. 185
7.2.8 Protective conductor connection and shield support ................................................................ 187
7.2.9 Technical data........................................................................................................................... 188
7.3 Terminal Module TM15 ............................................................................................................. 192
7.3.1 Description ................................................................................................................................ 192
7.3.2 Safety Information ..................................................................................................................... 192
7.3.3 Interface description.................................................................................................................. 193
7.3.3.1 Overview ................................................................................................................................... 193