Siemens Simodrive 611 Instruction sheet

Valid for
Equipment series 6SN11–
05/2008 Edition
SIMODRIVE 611 digital
Drive Converters
Configuration Manual
Preface, Table of Contents
Overview of the
Drive System 1
System Configuration 2
Motor Selection and
Position/Speed Sensing 3
Power Modules 4
Control Units 5
Infeed Modules 6
Line Supply Connection 7
Important Circuit Information 8
Cabinet Design and EMC 9
Connection Diagrams 10
Service and Spare Parts 11
Dimension Drawings 12
Abbreviations and Terminology A
References B
Certificates/
Declarations of Conformity C
Index D
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SIMODRIVE®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The current configuring manual replaces the previous version.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in the ”Remarks” column:
A.... New documentation
B.... Unrevised reprint with new Order No.
C.... Revised edition with new status
If technical changes have been made on the page since the last edition, this is indicated by a
new edition coding in the header on that page.
Edition Order No. Remarks
04.93 6SN1060–0AA01–0BA0 A
08.93 6SN1197–0AA00–0BP0 C
12.94 6SN1197–0AA00–0BP1 C
11.95 6SN1197–0AA00–0BP2 C
02.98 6SN1197–0AA00–0BP3 C
08.98 6SN1197–0AA00–0BP4 C
05.01 6SN1197–0AA00–0BP5 C
02.03 6SN1197–0AA00–0BP6 C
10.04 6SN1197–0AA00–0BP7 C
11.05 6SN1197–0AA00–0BP8 C
02.07 6SN1197–0AA00–1BP0 C
05.08 6SN1197–0AA00–1BP1 C
Trademarks
All products mentioned may be trademarks or product designations of Siemens AG or their suppliers,
whose use by third parties for their own purposes may infringe the rights of the trademark owners.
©Siemens AG 2008 All rights reserved.
We have checked that the contents of this publication agree with the
hardware and software described here. Nevertheless, differences might
exist and therefore we cannot guarantee that they are completely identical.
The information in this document is regularly checked and necessary
corrections are included in reprints. Suggestions for improvement are also
welcome.
Subject to change without prior notice.
Siemens–AktiengesellschaftPrinted in the Federal Republic of Germany
3ls
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
Foreword
The SIMODRIVE documentation is subdivided into the following levels:
SGeneral Documentation/Catalogs
SUser Documentation
SManufacturer/Service Documentation
You can obtain more detailed information on the documents listed in the docu-
mentation overview as well as additional SIMODRIVE documentation from your
local Siemens office.
This document does not purport to cover all details or variations in equipment,
nor to provide for every possible contingency to be met in connection with
installation, operation or maintenance.
The contents of this document are not part of an earlier or existing contract or
agreement nor do they change this.
The sales contract contains the entire obligation of Siemens. The warranty con-
ditions specified in the contract between the parties is the sole warranty of
Siemens.
Any statements contained herein neither create new warranties nor modify the
existing warranty.
The abbreviations used in this document are explained in Attachment B.
This documentation addresses machinery construction OEMs that want to engi-
neer, configure and commission (start up) a drive group with SIMODRIVE com-
ponents.
If you have any technical questions, please contact our hotline:
Europe/Africa Asia/Australia Americas
Phone [phone] [phone] [phone]
Fax [phone] [phone] [phone]
Internet http://www.siemens.com/automation/support–request
E–mail mailto:[email protected]
If you have any queries (suggestions, corrections) in relation to this documenta-
tion, please fax or e–mail us:
Fax [phone]
E–mail mailto:[email protected]
Calls are subject to charge (e.g. 0.14/min from fixed lines within Germany).
Tariffs of other phone providers may differ.
Up–to–date information about our products can be found on the Internet at the
following address:
http://www.siemens.com/motioncontrol
Structure of the
documentation
Target group
Technical Support
Questions
regarding
documentation
Internet address
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iv ©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
An overview of publications that is updated monthly is provided in a number of
languages in the Internet under the following address:
http://www.siemens.com/motioncontrol
Select the menu items ––> ”Support” ––> ”Technical Documentation” ––>
”Ordering Documentation” ––> “Printed Documentation”.
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
You will find the certificates for the products described in this documentation in
the Internet: http://www.support.automation.siemens.com
under the Product/Order No. 15257461
or contact the relevant branch office of the A&D MC group of Siemens AG.
All declarations of conformity and certificates such as CE, UL, etc., are per-
formed with the system components described in the associated Configuration
Manuals or catalogs and, thus, are only valid if the described components are
used in the device or facility.
Note
The use of components not released by Siemens may require the user to
prepare new certificates/declarations of conformity.
Note
Repairs may be performed only by workshops authorized by Siemens who
must use genuine spare parts. Unauthorized repairs and the use of other spare
parts can result in personal injuries and property damage as well as loss of UL
approvals and safety functions, such as Safety Integrated.
!Warning
SIMODRIVE converters are used in high voltage installations and are operated
at voltages that when touched can cause serious injuries or death!
Note the following:
!Warning
This device may only be used as described in the catalog and in the technical
description and only in connection with third–party devices and components
recommended or approved by Siemens. To ensure trouble–free and safe
operation of the product, it must be transported, stored and installed as
intended and maintained and operated with care.
Current
documentation
Certificates
Repairs
Proper use
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v
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
Setup and operation of the device/equipment/system in question must only be
performed using this documentation. Commissioning and operation of a device/
system may only be performed by qualified personnel. Qualified personnel as
referred to in the safety instructions in this documentation are persons autho-
rized to start up, ground, and label devices, systems, and circuits in accordance
with the relevant safety standards.
This Configuration Manual provides all of the detailed information required to
use and handle SIMODRIVE components.
Should you wish for additional information or should exceptional problems arise
that are not addressed in sufficient detail in this manual, you can request the
required information from your local Siemens office.
The following should be observed when using this manual:
1. Help: The following help is available for the reader:
SComplete table of contents
SHeader line (as orientation):
the main chapter is in the upper header line
the sub–chapter is in the lower header line
SAppendix with
– Abbreviations and List of References
– Index
If you require information regarding a specific term, then look for this in
the Appendix under the Chapter ”Index”.
The Chapter number as well as the page number is specified where in-
formation on this term can be found.
2. Edition of the documentation:
The history of the document editions is summarized in the printing history.
The header of the document indicates the current edition (12/2006).
Reader’s note
Only the digital components for a SIMODRIVE group with High Performance/
High Standard and 611 universal modules are described in Edition A10.04 and
higher. Please refer to the overview in Chapter 5.1 regarding from which
software releases, use is possible.
The descriptions for the relevant controls in the Configuration Manual, Edition
02.03, still remain valid for the analog components that have been discontinued
(not for new configurations)!
This documentation contains information that must be observed to ensure your
personal safety and to prevent material damage. The instructions for your per-
sonal safety are marked by a warning triangle. Instructions relating solely to
material damage are not marked by a warning triangle. The warnings appear in
decreasing order of risk as given below.
Definition:
Who are qualified
personnel?
Objectives
Information for
using this Manual
Safety information
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Danger
indicates that death or serious injury will result if proper precautions are not
taken.
!Warning
indicates that death or serious injury may result if proper precautions are not
taken.
!Caution
with a safety alert signal indicates that minor personal injury can result if proper
precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if
proper precautions are not taken.
Notice
indicates that an undesirable result or state may arise if the relevant note is not
observed.
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Note
This symbol indicates important information about the product or part of the
document, where the reader should take special note.
Reader’s note
This symbol is shown, if it relates to important information which the reader
must observe.
Technical information
!Warning: High leakage current
As a result of the high switching frequencies, capacitances (parasitic and
integrated) with respect to ground may cause high leakage currents. This is the
reason that a permanent PE connection is required at the control cabinet and
at the line filter!
Measures according to EN 50178/94 Part 5.3.2.1 must be implemented, e.g.
1. Copper protective conductor with a minimum cross–section of 10 mm2
should be connected, or
2. A second conductor should be connected in parallel with the protective
conductor through separate terminals.
This conductor must also fully meet the requirements for PE conductors
according to IEC 364–5–543.
Note
The SIMODRIVE unit may be directly connected to TN line supplies with
selectively tripping, AC/DC–sensitive RCCBs as protective measure.
Upstream devices providing protection against hazardous leakage currents or
for fire protection (such as residual–current protective devices) must be
AC/DC–sensitive in accordance with the requirements of DIN EN 50178. In the
case of other residual current protective devices, a transformer with separate
windings must be connected upstream of the converter for purposes of
decoupling. See Chapter 7.
Additional
information
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Warning
When electrical equipment is operated, certain parts of this equipment are
inevitably under dangerous voltage.
Incorrect handling of these units, i.e. not observing the warning information, can
therefore lead to death, severe bodily injury or significant material damage.
Only appropriately qualified personnel may commission/start up this
equipment.
These personnel must be thoroughly familiar with all warnings and
maintenance procedures described in these operating instructions.
Perfect, safe and reliable operation of the equipment assumes that it has been
appropriately transported and repaired and professionally stored, mounted and
installed as well as carefully operated and serviced. Failure to observe these
requirements can endanger the user (electrical shock, fire hazard) or damage
the device.
Hazardous axis motion can occur when working with the equipment.
Further, all of the relevant national, local land plant/system–specific regulations
and specifications must be taken into account.
!Caution
The DC link discharge voltage hazard warning in the local language must be
clearly attached to the appropriate modules.
Note
When handling cables, please observe the following:
Sare not damaged
Sthey may not be stressed,
Sthey may not come into contact with rotating components.
Notice
M600 and M500 are not PE voltages. Hazardous voltages of between
300 ... 400 V with respect to PE are present at the terminals. These potentials
(voltages) may not be connected to PE.
Note
The machine builder must ensure that the voltage drop between the start of the
consumer’s installation and the power drive system (PDS) does not exceed 4%
when operating with rated values.
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Warning
The ”protective separation” can only be guaranteed when using the
components permitted/certified by Siemens for the system.
”Protective separation” can only be guaranteed when it is absolutely certain
that the system components have the appropriate degree of protection.
The ensure ”protective separation”, the shield of the brake cable must be
connected to PE through the largest possible surface area.
”Protective separation” is required between the temperature sensor and motor
winding.
If these limitations and constraints are not carefully observed then this can
result in injury due to electric shock.
!Warning
Start–up/commissioning is absolutely prohibited until it has been ensured that
the machine in which the components described here are to be installed, fulfills
the regulations/specifications of the Directive 89/392/EEC. If this is not
observed, this can result in injury.
!Warning
The information and instructions in all of the documentation supplied and any
other instructions must always be observed to eliminate hazardous situations
and damage.
SFor special versions of the machines and equipment, the information in the
associated catalogs and quotations applies.
SFurther, all of the relevant national, local land plant/system–specific
regulations and specifications must be taken into account.
SAll work should be undertaken with the system in a no–voltage condition!
If this is not observed, this can result in injury.
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!Warning
Even after the disconnection of all power, a dangerous residual voltage as high
as 60 V DC can still be present. For capacitor modules, this hazardous voltage
can be present for up to 30 min.
In order to ensure that no hazardous voltages are present, the voltage must be
first carefully measured (generator principle when motors are rotating). If this is
not observed, then this can result in injury due to electric shock.
For this reason, opening the device or removing the cover is permitted only
after up to 30 minutes have elapsed (depending on the degree of expansion)
since the device was switched to the voltage–free state. All covers must be
reattached before the line voltage is switched on. Operation of the plant with
damaged DC link covers is not permitted!
Danger of death!
Touching live terminals, cables or device parts can result in serious injury or
death!
!Warning
Do not switch off devices, e.g. using a line supply isolating device (main
switch), before disabling the pulse inhibit (T 48) on the infeed/regenerative
feedback modules. Otherwise, the device can be destroyed along with other
devices in the control cabinet.
!Warning
The rated current of the connected motor must match the rated converter
current. If this is not the case, then the protection of the motor cables is no
longer guaranteed. The cross–section of the motor feeder cable must be
dimensioned for the rated drive converter current. If this is not carefully
observed, cables can overheat and can even cause an equipment fire.
Caution
When using mobile radios (e.g. cellular phones, mobile phones, 2–way radios)
with a transmission power of > 1 W close to the equipment (< 1.5 m) the
function of the equipment can be disturbed.
Note
This device/module is an open–type device corresponding to UK 50 and, thus,
may only be operated in enclosures/cabinets that ensure protection against
mechanical damage. To ensure protection against mechanical damage, the
devices may only be operated in enclosures/cabinets with degree of protection
IP54 in accordance with EN 60529.
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
Note
The terminal blocks of the SIMODRIVE 611 modules are used for electrical
connection of the particular module. If the terminal blocks are used for another
purpose (e.g. to carry the module), this can damage the module. If the
insulation is damaged, then this can cause injury due to electric shock.
Note
The machine constructor must ensure that the series–connected overcurrent
protective devices shutdown within five seconds for the minimum
residual–current (current for the complete insulation failure of conducting parts
subject to power under proper use, maximum current loop resistance and rated
voltage).
Note
The following secondary conditions/limitations must be carefully observed if the
machine is subject to a high–voltage test:
1. Power–down the unit.
2. Withdraw the overvoltage module in order to prevent the voltage limiting
responding.
3. Disconnect the line filter so that the test voltage does not dip.
4. Connect M600 to PE through resistor 100 kΩ(the grounding clip in the NE
modules is open). In the factory, the units are subject to a high–voltage test
at 2.25 kVDC phase–PE. The NE modules are shipped with the grounding
clip open.
5. The maximum permissible voltage for a high–voltage machine test is
1.kVDC phase–PE.
!Danger
The control and drive components for a power drive system (PDS) are allowed
for industrial and commercial use in industrial networks. Their use in public
networks requires a different configuration and/or additional measures.
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
ElectroStatic Discharge Sensitive Devices
Components, which can be destroyed by electrostatic discharge are individual
components, integrated circuits, or boards, which when handled, tested, or
transported, could be destroyed by electrostatic fields or electrostatic
discharge. These components are referred to as ESDS (ElectroStatic
Discharge Sensitive Devices).
Handling ESDS modules:
SWhen handling devices which can be damaged by electrostatic discharge,
personnel, workstations and packaging must be well grounded!
SGenerally, electronic modules may not be touched unless work has to be
carried out on them.
SPersonnel may only touch components if
– they are continuously grounded through ESDS wristlets,
– they wear ESDS shoes, ESDS shoe grounding strips in conjunction with
an ESDS floor surface.
SBoards/modules must only be placed on conductive surfaces (table with
ESDS surface, conductive ESDS foam, ESDS packaging, ESDS transport
container).
SModules may not be brought close to data terminals, monitors or television
sets (minimum clearance to the screen > 10 cm).
SDo not bring ESDS–sensitive modules into contact with chargeable and
highly–insulating materials, such as plastic sheets, insulating table tops or
clothing made of synthetic materials.
SMeasuring work may only be carried out on the components if
– the measuring unit is grounded (e.g. via a protective conductor) or
– when floating measuring equipment is used, the probe is briefly
discharged before making measurements (e.g. a bare–metal control
housing is touched).
!Warning
If static discharge occurs on surfaces or interfaces that cannot be easily
accessed, malfunctions and/or defects will result.
!Warning
When the system boots, this represents a critical operating state with increased
risk. In this phase, especially when activating drives, it is not permissible that
personnel are close to the hazardous area.
!Warning
After hardware and/or software components have been modified or replaced, it
is only permissible that the system runs–up and the drives are activated with
the protective devices closed (could possibly result in death). Personnel shall
not be present within the danger zone.
It may be necessary to carry–out a new, partial or complete acceptance test
after every change or replacement.
Before entering the hazardous area, it should be carefully checked that all of
the drives exhibit stable behavior by briefly moving the drives in both directions
(+/–).
ESDS information
and instructions
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Warning
If the ”safe standstill” function or a stop function, Category 0 in accordance with
EN 60204–1, is activated, the motor can no longer provide any torque. As a
result of this, potentially hazardous motion can occur, e.g. for:
SWhen the drive axes are subject to an external force.
SVertical and inclined axes without weight equalization.
SAxes that are moving (coasting down).
SDirect drives with low friction and self–clocking behavior.
Possible hazards must be clearly identified using a risk analysis that must be
carried out by the manufacturer. Using the assessment based on this risk
analysis, it must be defined as to which additional measures are required (e.g.
external brakes).
!Warning
If the ”safe standstill” function is activated, when a fault condition occurs, the
mechanical axis system can make a jerky movement (possibility of injury,
crushing) as a result of the principle of operation. The magnitude of this
movement depends on the following parameters:
SDesign/configuration and mechanical ratios between the motor/mechanical
system.
SSpeed and acceleration capability of the motor
SMagnitude of the selected monitoring clock cycle.
SSize of the selected standstill tolerance window.
The danger and warning information above must always be unconditionally ob-
served in order to avoid personal injury and property damage.
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
The professional associations for precision and electrical engineering specify
limits for electrical load in the workplace. Compliance with Federal Emission
Control Law is mandatory in the Federal Republic of Germany!
Adherence to the RFI suppression limits for EMC does not also ensure adher-
ence to the requirements for workplaces.
In particular, machine construction, control cabinet structure, shop environment,
infeed conditions and other installations have a substantial impact on adher-
ence to the limits required by the trade association for the respective workplace.
Therefore, the operator must always clarify whether wearers of pacemakers
may be employed at the planned workplace without endangering their health.
Health and safety
in the workplace
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
When carrying out a risk assessment of the machine in accordance with the EU
Machinery Directive, the machine manufacturer must consider the following
residual risks associated with the control and drive components of a power drive
system (PDS).
1. Unintentional movements of driven machine components during commis-
sioning, operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers,
actuators, and connection technology
– Response times of the controller and drive
– Operation outside the specification
– Errors when parameterizing, programming and wiring
– Use of radio devices/cellular phones in the immediate vicinity of the
controller
– External effects
2. Exceptional temperatures as well as emissions of light, noise, particles, or
gas caused by, for example:
– Component malfunctions
– Software errors
– Operation outside the specification
– External effects
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Static charges
– Operation outside the specification
– Condensation/conductive contamination
– External effects
4. Electrical, magnetic, and electromagnetic fields that can pose a risk to
people with a pacemaker and/or implants if they are too close.
5. Emission of pollutants if components or packaging are not disposed of
properly.
An assessment of the residual risks (see points 1 to 5 above) established that
these risks do not exceed the specified limit values (risk priority number in
accordance with EN 60812 RPZ = 100).
For additional information, refer to the relevant sections of the Configuration
Manual.
At the present time, other known residual risks are:
SAcceleration of the spindle or axes due to:
– Encoder errors, e.g. errors in the absolute measuring system (CD track),
loose contacts in encoder cables or unsuitable encoders.
– Cyclically interchanged phases of the motor connections
(V–W–U instead of U–V–W).
– Interchanged control sense.
– Electric faults (defective components, etc.).
– Operation of a demagnetized synchronous motor with saturation–based
pole position identification.
– Transfer of an incorrect, but plausible actual value in absolute measuring
systems (encoder does not signal an error).
Residual risks
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
SIf two power transitions in the inverter are simultaneously destroyed, de-
pending on the motor pole number, this can cause brief axis movement.
– Example: Synchronous motor:
For a 6–pole synchronous motor, the maximum mechanical motion
on the motor shaft can be 30 degrees.
With a ballscrew that is directly driven (e.g. 10 mm per revolution) this
corresponds to a maximum linear motion of approximately 0.8 mm.
– Example, synchronous linear motor:
For a synchronous linear motor, the movement can be a maximum of
one pole width, refer to the Motors Configuration Manual.
SFor a 1–encoder system, encoder faults are detected by various HW and
SW monitoring functions. It is not permissible that these monitoring functions
are deactivated and they must be parameterized carefully.
SStop function Category 0 according to EN 60204–1 means that the spindle/
axes are not braked. Depending on the kinetic energy involved, they can
coast–down for a long time.
This must be integrated in the logic of the protective door interlocking (e.g.
with a logic operation with the signal n < nx).
SViolation of limits may briefly lead to a speed higher than the speed setpoint,
or the axis may pass the defined position to a certain extent, depending on
the dynamic response of the drive and on parameter settings (MD).
SParameterization and programming errors made by the machinery construc-
tion OEM cannot be identified. The required level of safety can only be
assured by a thorough and careful acceptance testing.
SWhen replacing power modules or motors, the same type must always be
used as otherwise the selected parameters may result in different re-
sponses.
When an encoder is replaced, the axis involved must be re–calibrated.
J
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SIMODRIVE 611 Configuration Manual (PJU) -- 05/2008 Edition
Contents
1 Overview of the Drive System 1-23........................................
1.1 Overview of SIMODRIVE 611 1-23.................................
1.2 Engineering steps 1-27............................................
1.3 Engineering a drive 1-29..........................................
1.3.1 Calculation of the required DC link power (PZK) for dimensioning
the supply system, infeed unit 1-31.................................
1.3.2 Dynamic operation 1-32...........................................
1.3.3 Braking operation 1-33............................................
1.3.4 Calculation of the DC link power (engineering sheet) 1-34..............
1.3.5 Engineering the SIMODRIVE 611 line supply infeed for
SIMODRIVE POSMO SI/CD 1-35..................................
1.3.6 Checking the permissible power supply rating 1-36...................
2 System Configuration 2-41................................................
2.1 Arrangement of the modules and their mounting 2-42.................
2.1.1 Arrangement of the modules 2-42..................................
2.1.2 Mounting and installing the modules 2-45............................
2.2 Ambient conditions 2-46...........................................
2.3 Motor selection 2-48..............................................
2.4 Position sensing/actual speed value sensing 2-49....................
2.4.1 Position sensing, direct 2-49.......................................
2.4.2 Position detection, indirect 2-50....................................
2.4.3 Drive module 2-51................................................
2.5 Power modules 2-51..............................................
2.5.1 Function of the power modules 2-52................................
2.5.2 Connecting--up the power modules 2-52.............................
2.6 Control units 2-53................................................
2.6.1 General 2-53....................................................
2.6.2 AC motors 2-53..................................................
2.6.3 Modules included in the scope of supply 2-53........................
2.6.4 NCU box for SINUMERIK 840D 2-54...............................
2.7 Infeed modules 2-55..............................................
2.7.1 Cooling components 2-57.........................................
2.7.2 Internal cooling 2-59..............................................
2.7.3 External cooling 2-60.............................................
2.7.4 Overvoltage limiter module 2-62....................................
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
3 Motor Selection, Position/Speed Sensing 3-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Motor selection 3-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Motor protection 3-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Motors with holding brake 3-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Motor encoder 3-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Indirect position and motor speed sensing 3-70. . . . . . . . . . . . . . . . . . . . . . .
3.4 Direct position sensing 3-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Encoder systems that can be evaluated 3-70. . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Encoder power supply 3-74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Encoder power supply for SSI encoders 3-76. . . . . . . . . . . . . . . . . . . . . . . .
3.4.4 Signal amplifier electronics 3-78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Overview, position sensing 3-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Ordering information 3-81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Power Modules 4-83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Description 4-83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Operating modes 4-85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Technical data 4-86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Current reduction/derating 4-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Pulse frequency power modules 4-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Temperature–dependent derating 4-92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Installation height–dependent derating 4-92. . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 Calculation examples 4-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Operating power modules from an unregulated infeed 4-96. . . . . . . . . . . .
4.6 Interfaces and terminals 4-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.1 Interface overview 4-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.2 Connectable cable cross–sections 4-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Control Units 5-101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Closed–loop control with digital setpoint interface 5-103. . . . . . . . . . . . . . . .
5.1.1 Interface overview, closed–loop drive control 5-107. . . . . . . . . . . . . . . . . . . .
5.2 ”SIMODRIVE 611 universal HRS” control board 5-111. . . . . . . . . . . . . . . . . .
5.2.1 Control board for 1 or 2 axes 5-113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Description of the terminals and interfaces 5-118. . . . . . . . . . . . . . . . . . . . . .
5.3 ”SIMODRIVE 611 universal E HRS” control board 5-124. . . . . . . . . . . . . . . .
5.3.1 Control board with optional module 5-125. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Description of the terminals and interfaces 5-126. . . . . . . . . . . . . . . . . . . . . .
5.4 ”HLA module” control board 5-132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 System overview 5-133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Wiring 5-135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Test sockets (diagnostics) 5-139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 ”ANA module” control board 5-140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 System overview 5-141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Wiring 5-143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Bus interfaces 5-147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05.08
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xix
©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
6 Infeed Modules 6-149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Description 6-149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Function overview and settings 6-154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Technical data 6-158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Connection conditions for line supply infeed modules 6-161. . . . . . . . . . . . .
6.3.2 Permissible duty cycles/derating 6-162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Technical data of the supplementary components 6-165. . . . . . . . . . . . . . . .
6.4 HFD reactor 6-167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Assignment of the HFD reactors/damping resistors to the NE modules 6-169
6.5 Interface overview 6-171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Interface overview, NE modules 6-171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 5 kW UI module interface overview 6-174. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Monitoring module 6-176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Integration into the overall system 6-176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Technical data (supplement to the general technical data) 6-176. . . . . . . . .
6.6.3 Mode of operation 6-178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 DC link options 6-180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 Capacitor module with 2.8 mF, 4.1 mF or 20 mF 6-180. . . . . . . . . . . . . . . . .
6.7.2 Overvoltage limiter module 6-187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.3 Pulsed resistor module and unregulated line supply infeed
with pulsed resistor 6-188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.4 External pulsed resistors 6-191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.5 Engineering information is applicable for UI 5 kW, 10 kW, 28 kW and
PR module 6-194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Line Supply Connection 7-195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Line supply connection conditions for line supply infeed 7-195. . . . . . . . . . .
7.2 Voltage matching 7-197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 General 7-197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Line supply types 7-197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Minimum cross–sections for PE (protective conductor)/
equipotential bonding conductor 7-202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Transformers 7-203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Line supply fuses, transformers and main switch 7-208. . . . . . . . . . . . . . . . .
7.3.1 Assignment of the line fuses to the NE modules 7-208. . . . . . . . . . . . . . . . . .
7.3.2 Assigning autotransformers to the I/R modules 7-212. . . . . . . . . . . . . . . . . .
7.3.3 Assigning isolating transformers to the I/R modules 7-216. . . . . . . . . . . . . .
7.3.4 Assignment of the isolating transformer to the UI modules 7-217. . . . . . . . .
7.3.5 Assigning the main switches 7-218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.6 Use of a leading contact for line isolating device 7-218. . . . . . . . . . . . . . . . .
7.4 Line filters for I/R and UI modules 7-222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 General information 7-222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Wideband line filter 7-224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 Basic line filter for I/R modules 7-227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4 Adapter sets 7-230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
8 Important Circuit Information 8-231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 General information 8-231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Infeed modules 8-234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Three–conductor connection (standard circuit) 8-234. . . . . . . . . . . . . . . . . . .
8.2.2 Description of the interfaces and functions 8-235. . . . . . . . . . . . . . . . . . . . . .
8.2.3 Connecting several NE modules to a main switch 8-243. . . . . . . . . . . . . . . .
8.2.4 Application, mode of operation and connection of the line contactor 8-244.
8.2.5 Timing diagram for the ready signal in the I/R module 8-245. . . . . . . . . . . . .
8.3 Axis expansion using a monitoring module 8-246. . . . . . . . . . . . . . . . . . . . . .
8.3.1 Connection example, power supply (standard) 8-246. . . . . . . . . . . . . . . . . . .
8.3.2 Connection example, pulse enable 8-247. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Description of the interfaces and functions 8-248. . . . . . . . . . . . . . . . . . . . . .
8.4 Drive modules 8-250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 611 feed module with High Performance/High Standard 8-250. . . . . . . . . . .
8.4.2 Description of the interfaces and functions 8-251. . . . . . . . . . . . . . . . . . . . . .
8.5 Start inhibit in the drive modules/safe standstill 8-253. . . . . . . . . . . . . . . . . .
8.5.1 Start inhibit applications 8-253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Mode of operation of the start inhibit 8-254. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.3 Connecting–up the start inhibit 8-255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.4 Sequence and timing when using the start inhibit 8-257. . . . . . . . . . . . . . . . .
8.5.5 Checking the start inhibit 8-258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.6 Example ”safe standstill” with contactor safety combination 8-259. . . . . . . .
8.5.7 Example, ”safe standstill” for several drive groups 8-261. . . . . . . . . . . . . . . .
8.6 Application examples with SIMODRIVE 611 8-263. . . . . . . . . . . . . . . . . . . . .
8.6.1 Block diagram of the application example 8-263. . . . . . . . . . . . . . . . . . . . . . .
8.6.2 Function description of the application example 8-264. . . . . . . . . . . . . . . . . .
8.6.3 Safety systems and Standards 8-267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Circuit examples =1 to =9 with SIMODRIVE 611 8-269. . . . . . . . . . . . . . . . .
8.7.1 Function description, circuit examples =1 to =9 8-281. . . . . . . . . . . . . . . . . .
8.8 Information and instructions regarding applications
with 611 digital/611 universal 8-295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.1 Circuit example, 611 digital with SINUMERIK 840D 8-296. . . . . . . . . . . . . . .
8.8.2 Circuits with 611 digital 8-296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.3 Circuits with 611 universal HRS 8-297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Master/slave operation, SIMODRIVE 611 8-298. . . . . . . . . . . . . . . . . . . . . . .
8.10 Star–delta mode 8-299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 Series reactor 8-302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.12 Induction motor operation 8-304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.12.1 Operating several induction motors in parallel 8-304. . . . . . . . . . . . . . . . . . . .
8.12.2 Selecting individual induction motors 611 8-306. . . . . . . . . . . . . . . . . . . . . . . .
8.13 Operation when the power fails 8-308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.1 Application and mode of operation 8-308. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.2 Functions 8-308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.3 DC link buffering 8-311. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.14 SINUMERIK Safety Integrated 8-312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05.08
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