Siemens Simodrive 611 Instruction sheet

Valid for
Equipment series 6SN11–
05/2008 Edition
SIMODRIVE 611 digital
Drive Converters
Configuration Manual
Preface, Table of Contents
Overview of the
Drive System 1
System Configuration 2
Motor Selection and
Position/Speed Sensing 3
Power Modules 4
Control Units 5
Infeed Modules 6
Line Supply Connection 7
Important Circuit Information 8
Cabinet Design and EMC 9
Connection Diagrams 10
Service and Spare Parts 11
Dimension Drawings 12
Abbreviations and Terminology A
References B
Certificates/
Declarations of Conformity C
Index D
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SIMODRIVE®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The current configuring manual replaces the previous version.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in the ”Remarks” column:
A.... New documentation
B.... Unrevised reprint with new Order No.
C.... Revised edition with new status
If technical changes have been made on the page since the last edition, this is indicated by a
new edition coding in the header on that page.
Edition Order No. Remarks
04.93 6SN1060–0AA01–0BA0 A
08.93 6SN1197–0AA00–0BP0 C
12.94 6SN1197–0AA00–0BP1 C
11.95 6SN1197–0AA00–0BP2 C
02.98 6SN1197–0AA00–0BP3 C
08.98 6SN1197–0AA00–0BP4 C
05.01 6SN1197–0AA00–0BP5 C
02.03 6SN1197–0AA00–0BP6 C
10.04 6SN1197–0AA00–0BP7 C
11.05 6SN1197–0AA00–0BP8 C
02.07 6SN1197–0AA00–1BP0 C
05.08 6SN1197–0AA00–1BP1 C
Trademarks
All products mentioned may be trademarks or product designations of Siemens AG or their suppliers,
whose use by third parties for their own purposes may infringe the rights of the trademark owners.
©Siemens AG 2008 All rights reserved.
We have checked that the contents of this publication agree with the
hardware and software described here. Nevertheless, differences might
exist and therefore we cannot guarantee that they are completely identical.
The information in this document is regularly checked and necessary
corrections are included in reprints. Suggestions for improvement are also
welcome.
Subject to change without prior notice.
Siemens–AktiengesellschaftPrinted in the Federal Republic of Germany
3ls
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iii
©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
Foreword
The SIMODRIVE documentation is subdivided into the following levels:
SGeneral Documentation/Catalogs
SUser Documentation
SManufacturer/Service Documentation
You can obtain more detailed information on the documents listed in the docu-
mentation overview as well as additional SIMODRIVE documentation from your
local Siemens office.
This document does not purport to cover all details or variations in equipment,
nor to provide for every possible contingency to be met in connection with
installation, operation or maintenance.
The contents of this document are not part of an earlier or existing contract or
agreement nor do they change this.
The sales contract contains the entire obligation of Siemens. The warranty con-
ditions specified in the contract between the parties is the sole warranty of
Siemens.
Any statements contained herein neither create new warranties nor modify the
existing warranty.
The abbreviations used in this document are explained in Attachment B.
This documentation addresses machinery construction OEMs that want to engi-
neer, configure and commission (start up) a drive group with SIMODRIVE com-
ponents.
If you have any technical questions, please contact our hotline:
Europe/Africa Asia/Australia Americas
Phone [phone] [phone] [phone]
Fax [phone] [phone] [phone]
Internet http://www.siemens.com/automation/support–request
E–mail mailto:[email protected]
If you have any queries (suggestions, corrections) in relation to this documenta-
tion, please fax or e–mail us:
Fax [phone]
E–mail mailto:[email protected]
Calls are subject to charge (e.g. 0.14/min from fixed lines within Germany).
Tariffs of other phone providers may differ.
Up–to–date information about our products can be found on the Internet at the
following address:
http://www.siemens.com/motioncontrol
Structure of the
documentation
Target group
Technical Support
Questions
regarding
documentation
Internet address
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05.01
iv ©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
An overview of publications that is updated monthly is provided in a number of
languages in the Internet under the following address:
http://www.siemens.com/motioncontrol
Select the menu items ––> ”Support” ––> ”Technical Documentation” ––>
”Ordering Documentation” ––> “Printed Documentation”.
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
You will find the certificates for the products described in this documentation in
the Internet: http://www.support.automation.siemens.com
under the Product/Order No. 15257461
or contact the relevant branch office of the A&D MC group of Siemens AG.
All declarations of conformity and certificates such as CE, UL, etc., are per-
formed with the system components described in the associated Configuration
Manuals or catalogs and, thus, are only valid if the described components are
used in the device or facility.
Note
The use of components not released by Siemens may require the user to
prepare new certificates/declarations of conformity.
Note
Repairs may be performed only by workshops authorized by Siemens who
must use genuine spare parts. Unauthorized repairs and the use of other spare
parts can result in personal injuries and property damage as well as loss of UL
approvals and safety functions, such as Safety Integrated.
!Warning
SIMODRIVE converters are used in high voltage installations and are operated
at voltages that when touched can cause serious injuries or death!
Note the following:
!Warning
This device may only be used as described in the catalog and in the technical
description and only in connection with third–party devices and components
recommended or approved by Siemens. To ensure trouble–free and safe
operation of the product, it must be transported, stored and installed as
intended and maintained and operated with care.
Current
documentation
Certificates
Repairs
Proper use
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05.01
v
©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
Setup and operation of the device/equipment/system in question must only be
performed using this documentation. Commissioning and operation of a device/
system may only be performed by qualified personnel. Qualified personnel as
referred to in the safety instructions in this documentation are persons autho-
rized to start up, ground, and label devices, systems, and circuits in accordance
with the relevant safety standards.
This Configuration Manual provides all of the detailed information required to
use and handle SIMODRIVE components.
Should you wish for additional information or should exceptional problems arise
that are not addressed in sufficient detail in this manual, you can request the
required information from your local Siemens office.
The following should be observed when using this manual:
1. Help: The following help is available for the reader:
SComplete table of contents
SHeader line (as orientation):
the main chapter is in the upper header line
the sub–chapter is in the lower header line
SAppendix with
– Abbreviations and List of References
– Index
If you require information regarding a specific term, then look for this in
the Appendix under the Chapter ”Index”.
The Chapter number as well as the page number is specified where in-
formation on this term can be found.
2. Edition of the documentation:
The history of the document editions is summarized in the printing history.
The header of the document indicates the current edition (12/2006).
Reader’s note
Only the digital components for a SIMODRIVE group with High Performance/
High Standard and 611 universal modules are described in Edition A10.04 and
higher. Please refer to the overview in Chapter 5.1 regarding from which
software releases, use is possible.
The descriptions for the relevant controls in the Configuration Manual, Edition
02.03, still remain valid for the analog components that have been discontinued
(not for new configurations)!
This documentation contains information that must be observed to ensure your
personal safety and to prevent material damage. The instructions for your per-
sonal safety are marked by a warning triangle. Instructions relating solely to
material damage are not marked by a warning triangle. The warnings appear in
decreasing order of risk as given below.
Definition:
Who are qualified
personnel?
Objectives
Information for
using this Manual
Safety information
Forword12.0602.0711.05
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05.01
vi ©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Danger
indicates that death or serious injury will result if proper precautions are not
taken.
!Warning
indicates that death or serious injury may result if proper precautions are not
taken.
!Caution
with a safety alert signal indicates that minor personal injury can result if proper
precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if
proper precautions are not taken.
Notice
indicates that an undesirable result or state may arise if the relevant note is not
observed.
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05.01
vii
©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
Note
This symbol indicates important information about the product or part of the
document, where the reader should take special note.
Reader’s note
This symbol is shown, if it relates to important information which the reader
must observe.
Technical information
!Warning: High leakage current
As a result of the high switching frequencies, capacitances (parasitic and
integrated) with respect to ground may cause high leakage currents. This is the
reason that a permanent PE connection is required at the control cabinet and
at the line filter!
Measures according to EN 50178/94 Part 5.3.2.1 must be implemented, e.g.
1. Copper protective conductor with a minimum cross–section of 10 mm2
should be connected, or
2. A second conductor should be connected in parallel with the protective
conductor through separate terminals.
This conductor must also fully meet the requirements for PE conductors
according to IEC 364–5–543.
Note
The SIMODRIVE unit may be directly connected to TN line supplies with
selectively tripping, AC/DC–sensitive RCCBs as protective measure.
Upstream devices providing protection against hazardous leakage currents or
for fire protection (such as residual–current protective devices) must be
AC/DC–sensitive in accordance with the requirements of DIN EN 50178. In the
case of other residual current protective devices, a transformer with separate
windings must be connected upstream of the converter for purposes of
decoupling. See Chapter 7.
Additional
information
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05.01
viii ©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Warning
When electrical equipment is operated, certain parts of this equipment are
inevitably under dangerous voltage.
Incorrect handling of these units, i.e. not observing the warning information, can
therefore lead to death, severe bodily injury or significant material damage.
Only appropriately qualified personnel may commission/start up this
equipment.
These personnel must be thoroughly familiar with all warnings and
maintenance procedures described in these operating instructions.
Perfect, safe and reliable operation of the equipment assumes that it has been
appropriately transported and repaired and professionally stored, mounted and
installed as well as carefully operated and serviced. Failure to observe these
requirements can endanger the user (electrical shock, fire hazard) or damage
the device.
Hazardous axis motion can occur when working with the equipment.
Further, all of the relevant national, local land plant/system–specific regulations
and specifications must be taken into account.
!Caution
The DC link discharge voltage hazard warning in the local language must be
clearly attached to the appropriate modules.
Note
When handling cables, please observe the following:
Sare not damaged
Sthey may not be stressed,
Sthey may not come into contact with rotating components.
Notice
M600 and M500 are not PE voltages. Hazardous voltages of between
300 ... 400 V with respect to PE are present at the terminals. These potentials
(voltages) may not be connected to PE.
Note
The machine builder must ensure that the voltage drop between the start of the
consumer’s installation and the power drive system (PDS) does not exceed 4%
when operating with rated values.
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05.01
ix
©Siemens AG 2008 All Rights Reserved
SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Warning
The ”protective separation” can only be guaranteed when using the
components permitted/certified by Siemens for the system.
”Protective separation” can only be guaranteed when it is absolutely certain
that the system components have the appropriate degree of protection.
The ensure ”protective separation”, the shield of the brake cable must be
connected to PE through the largest possible surface area.
”Protective separation” is required between the temperature sensor and motor
winding.
If these limitations and constraints are not carefully observed then this can
result in injury due to electric shock.
!Warning
Start–up/commissioning is absolutely prohibited until it has been ensured that
the machine in which the components described here are to be installed, fulfills
the regulations/specifications of the Directive 89/392/EEC. If this is not
observed, this can result in injury.
!Warning
The information and instructions in all of the documentation supplied and any
other instructions must always be observed to eliminate hazardous situations
and damage.
SFor special versions of the machines and equipment, the information in the
associated catalogs and quotations applies.
SFurther, all of the relevant national, local land plant/system–specific
regulations and specifications must be taken into account.
SAll work should be undertaken with the system in a no–voltage condition!
If this is not observed, this can result in injury.
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SIMODRIVE 611 Configuration Manual (PJU) – 05/2008 Edition
!Warning
Even after the disconnection of all power, a dangerous residual voltage as high
as 60 V DC can still be present. For capacitor modules, this hazardous voltage
can be present for up to 30 min.
In order to ensure that no hazardous voltages are present, the voltage must be
first carefully measured (generator principle when motors are rotating). If this is
not observed, then this can result in injury due to electric shock.
For this reason, opening the device or removing the cover is permitted only
after up to 30 minutes have elapsed (depending on the degree of expansion)
since the device was switched to the voltage–free state. All covers must be
reattached before the line voltage is switched on. Operation of the plant with
damaged DC link covers is not permitted!
Danger of death!
Touching live terminals, cables or device parts can result in serious injury or
death!
!Warning
Do not switch off devices, e.g. using a line supply isolating device (main
switch), before disabling the pulse inhibit (T 48) on the infeed/regenerative
feedback modules. Otherwise, the device can be destroyed along with other
devices in the control cabinet.
!Warning
The rated current of the connected motor must match the rated converter
current. If this is not the case, then the protection of the motor cables is no
longer guaranteed. The cross–section of the motor feeder cable must be
dimensioned for the rated drive converter current. If this is not carefully
observed, cables can overheat and can even cause an equipment fire.
Caution
When using mobile radios (e.g. cellular phones, mobile phones, 2–way radios)
with a transmission power of > 1 W close to the equipment (< 1.5 m) the
function of the equipment can be disturbed.
Note
This device/module is an open–type device corresponding to UK 50 and, thus,
may only be operated in enclosures/cabinets that ensure protection against
mechanical damage. To ensure protection against mechanical damage, the
devices may only be operated in enclosures/cabinets with degree of protection
IP54 in accordance with EN 60529.
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