Siemens LITHOSTAR Multiline User manual

© Siemens AG
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Print No.:
Erlwein
LITHOSTAR Multiline
System
Replacements of Parts
SP
2005
RXL2-120.841.02.01.02
Replaces: n.a.
English
Doc. Gen. Date: 09.05
Unit not including shock wave system
03127011

2 Revision / Disclaimer
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 2 of 72 Medical Solutions
1Revision / Disclaimer
Document revision level
The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service pro-
cedures.

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Table of Contents 3
Page 3 of 72
Medical Solutions
1- 0Table of Contents
1 _______ Prerequisites ___________________________________________________ 5
Documents required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Required measurement and adjusting devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disposal information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Service information on the Intranet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 _______ Overview of Measures___________________________________________ 10
Component N11 (in control cabinet A12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Collimator component N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
VIDEOMED DI-M component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Memoskop component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Multispot component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Laser light localizer component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unit/control console component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Generator component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ultrasound option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 _______ PC Board Replacement __________________________________________ 21
Component N 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Board D1, (new type) host computer or when replacing the battery. . . . . . . . . . . . . 21
Board D1, (old type) host computer or when replacing the battery. . . . . . . . . . . . . . 22
Board D4xx, Motor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Board D 5, A/D converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SMP bus board D10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Board D11, backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Board D 21, power supply M16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Board D4, power supply, respiratory and ECG triggering. . . . . . . . . . . . . . . . . . . . . 27
Collimator N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Replacing the collimator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Replacing electric components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Adjustment test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Control position of the collimator blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
VIDEOMED DI-M component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Board D1, analog board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Board D3, analog board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Unit/control console component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Board D32, distributor board, supporting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
I.I. supply Z96 "Röderstein" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Tableside control panel (NBF), board D41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Recoding for use on the control console, board D41 . . . . . . . . . . . . . . . . . . . . . . . . 32
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
System unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Board D51, ADC/DUEP plug-in board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4 Table of Contents
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 4 of 72 Medical Solutions
4 _______ Potentiometers and Reference Switches ___________________________ 34
Overview of the potentiometers and reference switches . . . . . . . . . . . . . . . . . . . . . . . . 34
Basic information on the replacement and adjustment of potentiometers, reference switch-
es and motor encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
General replacement and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Checking, replacement and/or adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cone drive TL, reference switch S8 and potentiometer r8 . . . . . . . . . . . . . . . . . . . . . . . 41
Checking the toothed belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Checking the travel range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Checking the travel range with US probe (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cone drive TR, reference switch S 9 and potentiometer r9 . . . . . . . . . . . . . . . . . . . . . . 43
Setting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Checking the travel range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Longitudinal system Y drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Transverse system, X drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
C-arm orbital drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Shock head mount W system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5 _______ Checking / Replacing the Lifting Columns R / L ______________________ 56
Checking potentiometers r1/r2 and reference switches S1 and S25 . . . . . . . . . . . . . . . 56
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Removing the lifting column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Installing the new lifting column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6 _______ Working on the Motor Drives _____________________________________ 62
7 _______ Working on the Orbital Drive _____________________________________ 63
Removing the am4 drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Replacing the toothed belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Installing the am4 drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8 _______ Appendix______________________________________________________ 70
9 _______ Changes to Previous Version _____________________________________ 71

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Prerequisites 5
Page 5 of 72
Medical Solutions
2-
1Prerequis ites
•Observe the EMC meaures for systems with serial number starting with 06022 (EMC =
electromagnetic compatibility).
•Observe ESD protective measures (ESD = electrostatically sensitive device).
•Ensure that the EMC shielding is reinstalled correctly after removing it to replace or
check boards.
•Check the connection pins when inserting boards and connectors.
•Remove the system covers for the area of the system being serviced and reinstall them
after the service work is completed.
NOTICE Protective conductor test and backup:
¹When service work is completed, perform a protective
conductor test and a backup of the new parameters.

6 Prerequisites
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 6 of 72 Medical Solutions
Documents required 0
•SAFETY NOTES RA0-000.012.29...
•LITHOSTAR Multiline Startup Instructions RXL2-120.034.01...
•LITHOSTAR Multiline wiring diagram set J1042
•Operation of the service software RXL2-120.113.01...
•Setting the software parameters RXL2-120.032.01...
•Jumper log 31 27 011 EBP 01S
•Start-up Instructions RXL2-120.034.01...
•MEMOSKOP Service Instructions RX57-029.061.01...
•VIDEOMED DI/DI-M Service Instructions RX52-022.061.01...
•MULTISPOT 2000 Setting Instructions RX57-091.032.01...
•POLYDOROS LX 30/50 Troubleshooting Instructions RX63-020.072.01...

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Prerequisites 7
Page 7 of 72
Medical Solutions
Required measurement and adjusting devices 0
•Special tool, PLCC extractor 99 00 549 LE999
•96-pin extension board, short 85 73 628 G5206
•2x96-pin extension board 73 94 943 EE999
•1x64-pin extension board
(This board can also be used on the 48-pin connectors)
21 67 179 N2030
•Service PC (for details see Intranet service laptop for CSEs)
•Serial PC connection cable, 5m 99 00 440 RE999
•Multimeter (Class 0.1%; Ri > 10 M), e. g., Fluke 8060 A 97 02 101 Y4290
•Oscilloscope, e.g., Fluke Scope Meter 73 92 074
•ESD tools according to ARTD, Part 3
•Standard service equipment kit
•A stretching belt or similar device (approximately 4.5 m long and
25 mm wide), must be purchased locally.
•5 mm Allen wrench with guide pin

8 Prerequisites
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 8 of 72 Medical Solutions
Disposal information 0
When disposing of boards and components no longer required, adhere to the Disposal
Instructions RXL2-120.163.01... .

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Prerequisites 9
Page 9 of 72
Medical Solutions
Service information on the Intranet 0
The most recent information is available on the Intranet.

10 Overview of Measures
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 10 of 72 Medical Solutions
3-
2Overview of Measures
Component N11 (in control cabinet A12) 0
Boa
rd
Part no. Name Remarks regarding replacement
- Tool tip
Detail info
Fuses Replace according to wiring diagram J1042-3A n.a.
D1 71 28 841
J1042
Host com-
puter
Check switches according to wiring diagram excerpt in
Appendix. (Appendix / p. 70)
Wiring diagram 1042-21-4
Set time, restore the parameters, download software
(Board D1,
(new type)
host com-
puter or
when replac-
ing the
battery/p.2
1).
30 82 138 Battery Set time, restore parameters
D1 31 25 825
J1042
Host com-
puter
Activate battery: Solder in jumper X26-X27; check
jumpers/switches; jumper log
Wiring diagram J1042-21
Replace Proms, set time, restore the parameters,
download software
(Board D1,
(old type)
host com-
puter or
when replac-
ing the
battery/p.2
2)
31 46 073
B2905
Battery Set time, restore parameters
D2 31 25 643
J1042
XCS
controller
Check jumpers/switches; replace Proms; jumper log,
wiring diagram J1042-22
Change EMC shielding plate, if present, from old to
new board
n.a.
D4 89 49 588
G5334
Motor
controller
Check jumpers/switches;
replace Proms
(Board D4xx,
Motor
controller / p.
24)
D5 31 25 528
J1042
A/D con-
verter
Check jumpers; replace Proms
Check Uref, setting on D8 with R220 (Board D 5,
A/D
converter / p.
24)
D5 37 82 714
J1042
A/D
converter
- Board backward-compatible
(starting with HOST Software VA00D)
- May only be oper-
ated with Prom:
- J1 Part no. 47 81 857 J1042
- J2 Part no. 47 81 865 J1042
Check jumpers; replace Prom; check Uref setting on
D8 with R220

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Overview of Measures 11
Page 11 of 72
Medical Solutions
D6 31 25 569
J1042
COM
controller
Check jumpers/switches; replace Proms; jumper log,
wiring diagram J1042-26
Change EMC shielding plate, if present, from old to
new board
n.a.
D7 89 49 505
G5334
Motor
output
stages
No special attention necessary n.a.
D8 31 73 911
B3305
+5V
power
supply
Set the reference voltage Uref = 5.120V +/- 5 mV with
R220; test point Uref: D5.X31 (0V; X30)
Prior to installing the board, set potentiometer R220 to
the lowest value
n.a.
D10 11 14 839
G5347
Bus board starting with serial no. 7000: Transfer the jumper from
the old board to the new board. Jumper log
X112.4 - X110.4. The plug must connect 1-5
(SMP bus
board
D10 / p. 25)
D11 31 25 692
J1042
Backplane Check the fuses/jumpers
Jumper log, wiring diagram J1042-31/
(Board D11,
backplane /
p. 26)
D21 31 25 577
J1042
Power
supply
M16
Check the fuses,
wiring diagram J1042-6A/6B
(Board D 21,
power supply
M16 / p. 26)
D25 88 21 068
G1005
ECG/QRS
separation
Dig. mem-
ory
Check the fuse,
wiring diagram J1042-45 jumper
Note: Do not change the potentiometer setting!
n.a.
D26 88 21 068
G1005
Respira-
tion Ana-
log Gate
Check the jumper,
jumper log, wiring diagram J1042-46
Note: Do not change the potentiometer setting!
n.a.
D4 84 37 337
K2013
Power
supply
D25/D26
Check fuses F1/F2,
wiring diagram J1042-44
(Board D4,
power sup-
ply, respira-
tory and
ECG
triggering / p.
27)
Boa
rd
Part no. Name Remarks regarding replacement
- Tool tip
Detail info

12 Overview of Measures
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 12 of 72 Medical Solutions
Collimator component N 0
•Collimator N is maintenance-free and should be replaced in the event of a mechanical
malfunction. An adjustment test must be performed following replacement ((Replacing
electric components / p. 28)).
•In case of electronics errors, parts will be replaced according to spare parts list
RX74-020.081.10....

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Overview of Measures 13
Page 13 of 72
Medical Solutions
VIDEOMED DI-M component 0
When servicing or replacing the VIDEOMED DI-M, adhere to the Service Instructions
RX52-022.061.01...
Board Part no. Name Remarks regarding replacement / tool tips Info
D1 30 97 727
X2170
Analog board Remove the resistor between X902 and X903,
refer to the service note "Adapting a
MEMOSKOP"
(Board
D1, ana-
log
board / p.
30)
D3 30 97 651
X2170
Digital
control
board
"Load Default Value" is possible the first time only
with the switch, not with the service software.
Select the LITHOSTAR measurement field;
perform a dose rate check;
perform an IQ test
For 33 cm I.I. only:
select horizontal and vertical image reversal
n.a.

14 Overview of Measures
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 14 of 72 Medical Solutions
Memoskop component 0
Use Service Instructions RX57-029.061.01... when working on the Memoskop.

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Overview of Measures 15
Page 15 of 72
Medical Solutions
Multispot component 0
Use the Setting Instructions RX57-091.032.01... when working on the Multispot 2000.

16 Overview of Measures
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 16 of 72 Medical Solutions
Laser light localizer component 0
The complete laser light localizer unit is replaced. It can be converted from battery opera-
tion to rechargeable battery pack operation (refer to Instructions RXL2-120.033.03...).

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Overview of Measures 17
Page 17 of 72
Medical Solutions
Unit/control console component 0
Board Part no. Name Remarks regarding replacement - tool
tips
Detail
info
D7 ... 89 49 505 G5334 Motor output
stage
No special attention necessary n.a.
D31 31 25 585 J1042 Base frame,
distributor
board
Check jumper log, wiring diagram
J1042-51
n.a.
D32 31 25 676 J1042 Support frame,
distributor
board
No special attention
necessary
(Board
D32, dis-
tributor
board,
support-
ing
frame / p.
31)
Z96 31 36 194 X2134 I.I. power sup-
ply,
operator panel
Check fuses F2 and F3; wiring diagram
J1042-6
(I.I. sup-
ply Z96
"Röderst
ein" / p. 3
1)
n.a. 31 23 879 J1042 Tableside con-
trol
Completely replaced!
check the switch,
jumper log, wiring diagram J1042-61
(Table-
side con-
trol panel
(NBF),
board
D41 / p. 3
2)
D51 31 25 627 J1042 ADC/DUEP
plugin board in
the PC
Check jumpers, switches;
replace Prom;
jumper log, wiring diagram J1042-71
(Board
D51,
ADC/DU
EP
plug-in
board / p.
33)
r3-6, 8 30 28 009 B0611 Potentiometer
n.a.
(a)
Potentio
meters /
p. 35)

18 Overview of Measures
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 18 of 72 Medical Solutions
am 1/2 70 54 422 F0721 Lifting column
n.a.
(Check-
ing /
Replac-
ing the
Lifting
Columns
R /
L/p.56)
n.a. 31 23 994 J1042 Shock wave
release
Replace completely, no special attention
necessary
n.a.
n.a. 47 82 707 J1042 System floor
switch
Replace completely; n.a.
Board Part no. Name Remarks regarding replacement - tool
tips
Detail
info

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
09.05 CS PS 24
Overview of Measures 19
Page 19 of 72
Medical Solutions
Generator component 0
The following instructions should be used when working on the generator.
When replacing the image intensifier, X-ray tube or camera, use the Start-up instructions
for the specific component. In addition, adjust the system in accordance with the adjust-
ment instructions, "Isocenter Adjustment" RXL2-120.071.01....
LITHOSTAR Multiline Serial no. ≤6073 RX63-020.034.12...
Serial no. > 7000 POLYDOROS SX RXL2-120.034.05...
Serial no. > 7000 POLYDOROS LX RXL2-120.034.02...
Troubleshooting
Instructions
POLYDOROS LX RX63-020.072.01...
Troubleshooting
Instructions
POLYDOROS SX RX63-055.072.01...

20 Overview of Measures
LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG
09.05 CS PS 24
Page 20 of 72 Medical Solutions
Ultrasound option 0
Use Start-up Instructions RXL2-120.091.10.01... when working on the ultrasound system.