SIGMA TEK C-DIAS User manual

CCP 611
C-DIAS Processor Module
Date of creation: 14.11.2013
Version date: 27.03.2020
Article number: 13-104-611-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2013
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.

C-DIAS PROCESSOR MODULE CCP 611
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C-DIAS Processor Module CCP 611
The CCP 611 processor module runs the control program and
thereby represents an essential component of an automation
system. The internal DC/DC converter powers all modules on a
C-DIAS module carrier.
The CAN bus, an Ethernet interface or the USB device (Mini
USB) can be used as the online interface.
A 7-segment display and two status LEDs provide information
on the actual status of the CPU.
For program updates, the integrated USB Host interface can be
used (USB stick, keyboard). With help from the exchangeable
microSD card, the entire control program can be easily ex-
changed.
The CCP 611 processor module is designed to be mounted in
the control cabinet. With the integrated VARAN manager, the processor module offers the
possibility to construct a high-performance VARAN system to operate for example, decen-
tralized I/O modules, drive systems or communication modules.
Compatibility
Completely PC-compatible. The CCP 611 works with standard PC BIOS; no SIGMATEK-
specific BIOS is therefore needed. LASAL is provided as the operating system.

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Contents
1Technical Data ........................................................................ 4
1.1 Performance Data.........................................................................4
1.2 Electrical Requirements...............................................................5
1.3 Standard Configuration................................................................5
1.4 Miscellaneous ...............................................................................6
1.5 Environmental Conditions...........................................................6
2Mechanical Dimensions......................................................... 7
3Mounting position................................................................... 8
4Connector Layout................................................................... 9
4.1 Applicable Connectors...............................................................13
5Exchanging the microSD Card .............................................14
6Status Displays......................................................................15
7Display....................................................................................16
8CAN Bus Setup ......................................................................17
8.1 CAN Bus Station Number ..........................................................17
8.2 Number of CAN Bus Participants .............................................17
8.3 CAN Bus Data Transfer Rate.....................................................17
9Configuration of the Process Module..................................18

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10 CAN Bus Termination ...........................................................21
11 Wiring and Mounting Instructions .......................................22
11.1 Ground.........................................................................................22
11.2 Shielding......................................................................................23
11.3 ESD Protection............................................................................23
12 Working With and On the CCP 611......................................23
13 Process Diagram...................................................................24
14 System Boot Checkpoints....................................................25
15 Status and Error Messages..................................................26
16 Application Exceptions.........................................................35
16.1 SRAM and IRQ routines .............................................................35
16.2 SRAM and Consistency of Changed Data................................35
16.3 The File System Does Not Support Safe Writing via SRAM...35
16.4 Data Breakpoint ..........................................................................35
17 Note on SRAM Behavior.......................................................36
18 Recommended Shielding for VARAN..................................37
18.1 Wiring from the Control Cabinet to an External VARAN
Component..................................................................................38
18.2 Wiring Outside of the Control Cabinet .....................................39
18.3 Shielding for Wiring Within the Control Cabinet .....................40

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18.4 Connecting Noise Generating Components............................41
18.5 Shielding Between Two Control Cabinets ...............................42
1 Technical Data
1.1 Performance Data
Processor
EDGE Technology X86 compatible
32-bit data bus
Clock frequency
800 MHz
Addressable I/O/P modules
VARAN bus: 65,280
CAN bus: 32
C-DIAS bus: 8
Internal I/O
no
Internal cache
32-kbyte L1 Cache
256-kbyte L2 cache
BIOS
AMI
Internal program and data memory
(DDR2 RAM)
128-Mbyte
Internal remnant data memory
512-kbyte (1)
Internal storage device
512-Mbyte microSD card
Interfaces
1x USB Host 2.0 (full speed 12 Mbit/s)
1x USB Device 1.1
1x Ethernet
1x CAN
1x VARAN Out (Manager) (maximum cable length: 100 m)
1x C-DIAS
Data buffer
yes
Status display
yes
Status LEDs
yes
Real-time clock
yes (buffering approximately 10 days)
(1) See chapter “Note on SRAM Behavior”

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1.2 Electrical Requirements
Supply voltage
+18-30 V DC
UL: Class 2 oder LVLC (1)
Current consumption of power
supply (+24 V)
typically 350 mA
maximum 750 mA
Inrush current
for a very short time (~20 µs): 30 A
Power supply on the C-DIAS bus
supplied by the CCP 611
Current load on C-DIAS bus
(power supply for I/O/P modules).
maximum 1.2 A
(1) Limited Voltage Limited Current
1.3 Standard Configuration
Ethernet 1
IP 10.10.150.1
Subnet-Mask: 255.0.0.0
CAN bus
station: 00
baud rate: 01 = 500 kBaud
Problems can arise if a control is connected to an IP network, which contains mod-
ules that do not run on a SIGMATEK operating system. With such devices, Ethernet
packets could be sent to the control with such a high frequency (i.e. broadcasts),
that the high interrupt load could cause a real-time runtime error or runtime error.
By configuring the packet filter (Firewall or Router) accordingly however, it is pos-
sible to connect a network with SIGMATEK hardware to a third party network with-
out triggering the error mentioned above.
Des problèmes peuvent survenir si un automate est connecté à un réseau IP con-
tenant des modules qui ne fonctionnent pas sous un système d'exploitation
SIGMATEK. Avec de tels dispositifs, les paquets Ethernet peuvent être envoyés à
l’automate avec une fréquence tellement élevée (càd. diffusion), que les interrup-
tions ainsi générées peuvent provoquer une erreur d'exécution. En configurant
d’une façon appropriée le filtre de paquets (pare-feu ou un routeur) il est toutefois
possible de connecter un réseau avec le matériel SIGMATEK à un réseau tiers sans
déclencher l'erreur mentionnée ci-dessus.

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1.4 Miscellaneous
Article number
12-104-611
Hardware version
1.x
Project back-up
internally on the microSD card
Standard
UL 508 (E247993)
Approbations
cUL, UL
1.5 Environmental Conditions
Storage temperature
-10 ... +85 °C
Operating temperature
0 ... +50 °C
Humidity
10 –90 %, non-condensing
EMC stability
in accordance with EN 61000-6-2 (industrial area)
Shock resistance
EN 60068-2-27
150 m/s²
Protection type
EN 60529
IP20

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2 Mechanical Dimensions

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3 Mounting position
To ensure optimal cooling of the module, the CCP 611 must be mounted as shown (stand-
ing). For an angled mounting position, forced convection (cooling fan) must be used.
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