SIGMA TEK TO 161 User manual

TO 161
S-DIAS Digital Output Module
Operating Manual
Date of creation: 30.07.2013
Version date: 26.07.2023
Article number: 20-007-161-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [e-mail]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2013
SIGMATEK GmbH & Co KG
Translation of the Original Instructions
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not
responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur
through use of this handbook.

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S-DIAS Digital Output Module TO 161
with 16 short-circuit proof digital outputs
The S-DIAS TO 161 digital output module has 16 short-circuit proof
digital outputs in two groups (+24 V/0.5 A, short-circuit proof). The
supply voltage for each group is monitored for low voltage.

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Contents
1Introduction............................................................................. 5
1.1 Target Group/Purpose of this Operating Manual......................5
1.2 Important Reference Documentation .........................................5
1.3 Contents of Delivery.....................................................................5
2Basic Safety Directives .......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................8
2.3 General Safety Directives ............................................................9
2.4 Software/Training .......................................................................10
3Standards and Directives......................................................11
3.1 Directives.....................................................................................11
3.1.1 EU Conformity Declaration................................................................11
4Type Plate...............................................................................12
5Technical Data .......................................................................13
5.1 Digital Output Specifications.....................................................13
5.2 Electrical Requirements.............................................................14
5.3 Voltage Monitor...........................................................................16
5.4 Miscellaneous .............................................................................16
5.5 Environmental Conditions.........................................................16
6Mechanical Dimensions........................................................17

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7Connector Layout..................................................................18
7.1 Status LEDs.................................................................................19
7.2 Applicable Connectors...............................................................19
7.3 Label Field...................................................................................20
8Wiring.....................................................................................21
8.1 General Information on the Digital Outputs.............................21
8.2 Wiring Example...........................................................................22
8.3 Note..............................................................................................23
9Assembly/Installation ...........................................................24
9.1 Check Contents of Delivery.......................................................24
9.2 Mounting......................................................................................25
10 Transport/Storage .................................................................27
11 Storage...................................................................................27
12 Maintenance...........................................................................28
12.1 Service.........................................................................................28
12.2 Repair...........................................................................................28
13 Disposal .................................................................................28
14 Addressing.............................................................................29
15 Supported Cycle Times ........................................................30
15.1 Cycle Times below 1 ms (in µs).................................................30

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15.2 Cycle Times equal to or higher than 1 ms (in ms)...................30
16 Hardware Class TO161..........................................................31
16.1 Interfaces.....................................................................................32
16.1.1 Clients ...............................................................................................32
16.1.2 Servers..............................................................................................32
16.1.3 Communication Interfaces.................................................................32
16.2 Example.......................................................................................33

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1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x TO 161

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2 Basic Safety Directives
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the
specified measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the
specified measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the
specified measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

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INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require
attention.

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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual
is regularly checked and required corrections are included in the
subsequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine
operator is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If
necessary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product
description. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this
operating manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.

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2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of
the machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market.
Operate the unit with devices and accessories approved by
SIGMATEK only.

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CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert!
If the device does not function as intended or has damage that could
pose a danger, it must be replaced!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil doit être remplacé!
The module complies with EN 61131-2.
In combination with a facility, the system integrator must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the
environmental conditions is essential.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une équipement, l’intégrateur de système doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essential.
2.4 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor.
Training for the LASAL development environment, with which the product can be
configured, is provided. Information on our training schedule can be found on our website.

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3 Standards and Directives
3.1 Directives
The product was constructed in compliance with the following European Union directives
and tested for conformity.
3.1.1 EU Conformity Declaration
EU Declaration of Conformity
The product TO 161 conforms to the following European directives:
•2014/35/EU Low-voltage Directive
•2014/30/EU Electromagnetic Compatibility (EMC Directive)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

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4 Type Plate
HW: Hardware version
SW: Software version

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5 Technical Data
5.1 Digital Output Specifications
Number
16
Short-circuit proof
yes
Maximum continuous current load
allowed per channel
0.5 A
Maximum total current
(per 8-channel group)
4 A (100% of on-time)
Maximum total current (entire
module)
8 A (100 % of on time)
Maximum braking energy of
outputs (inductive load)
maximum 1 Joule/channel
Residual current
(off)
≤ 10 µA
Turn-on delay
< 100 µs (up to HW version 6.XX)
< 200 µs (starting with HW version 7.00)
Turn-off delay
< 100 µs (up to HW version 6.XX)
< 200 µs (starting with HW version 7.00)

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5.2 Electrical Requirements
Supply voltage +24 V /1-2
18-30 V DC
Current consumption of voltage
supply +24 V /1-2
corresponds to the load on the digital outputs
Voltage supply from S-DIAS bus
+5 V
Current consumption on the
S-DIAS bus (+5 V supply) for
TO 161
HW1.x to HW5.x
typically 45 mA
maximum 50 mA
Current consumption on the
S-DIAS bus (+5 V supply) for
TO 161
HW6.x, HW7.x
typically 62 mA
maximum 67 mA
Current consumption on the
S-DIAS bus (+5 V supply) for
TO 161-E
HW1.x to HW5.x
typically 45 mA
maximum 50 mA
Current consumption on the
S-DIAS bus (+5 V supply) for
TO 161-E
HW6.x, HW7.x
typically 62 mA
maximum 67 mA

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5.3 Voltage Monitor
Supply voltage +24 V /1-2
supply voltage > 18 V (corresponding DC OK-LED lights green)
5.4 Miscellaneous
Article number
20-007-161
20-007-161-X (polymer coated printed circuit board)
Standard
UL 508 (E247993)
Approbations
UL, cUL, CE, UKCA
5.5 Environmental Conditions
Storage temperature
-20 ... +85 °C
Environmental temperature
0 ... +60 °C
Humidity
0-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m up to a maximum of 5000 m with derating of the maximum
environmental temperature by 0.5 °C per 100 m
Operating conditions
pollution degree 2
EMC resistance
in accordance with EN 61000-6-2 (industrial area)
EMC noise generation
in accordance with EN 61000-6-4 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g
Protection type
EN 60529
IP20

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6 Mechanical Dimensions

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7 Connector Layout
INFORMATION
The GND supply (X5: Pin 3 and Pin 4) is internally bridged. Only one
GND pin (pin 3 or pin 4) is required to power the module. The bridged
connections may be used for further looping of the +24 V supply and
the GND supply. However, it must be taken into account that a total
current of 6 A per connection is not exceeded by the forward looping!