SIGMA TEK CP 102 User manual

CP 102
S-DIAS CPU Module
Instruction Manual
Date of creation: 06.11.2014
Version date: 26.07.2023
Article number: 20-004-102-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2014
SIGMATEK GmbH & Co KG
Translation of the Original Instructions
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not
responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur
through use of this handbook.

S-DIAS CPU MODULE CP 102
26.07.2023 Page 1
S-DIAS CPU Module CP 102
with 1 Ethernet
1 USB-OTG
1 CAN
The S-DIAS CPU module CP 102 is a high-performance processor
unit for the S-DIAS IO modules. With Ethernet, CAN bus and USB
OTG (Host and Device) interfaces, the module can be used for
various applications. A zero-voltage protected RAM area is available,
which is implemented by copying a data block from the DDR RAM to
the NAND Flash.
The voltage supply is already available in the module. The number of
modules that can be supplied depends on the total current
consumption. The CP 102 can supply a maximum of 0.6 A.
S-DIAS has no intelligent master (manager)

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Contents
1Introduction............................................................................. 5
1.1 Target Group/Purpose of this Operating Manual......................5
1.2 Important Reference Documentation .........................................5
1.3 Contents of Delivery.....................................................................5
2Basic Safety Directives .......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................8
2.3 General Safety Directives ............................................................9
2.4 Software/Training .......................................................................10
3Standards and Directives......................................................11
3.1 Directives.....................................................................................11
3.1.1 EU Conformity Declaration................................................................11
4Type Plate...............................................................................12
5Technical Data .......................................................................13
5.1 Performance Data.......................................................................13
5.2 Standard Configuration..............................................................14
5.3 Electrical Requirements.............................................................15
5.3.1 Module Supply (Input) .......................................................................15
5.3.2 S-DIAS Bus Supply (Output) .............................................................16
5.4 Safety-Relevant Parameters......................................................18
5.5 Miscellaneous .............................................................................18

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5.6 Environmental Conditions.........................................................19
6Mechanical Dimensions........................................................20
7Connector Layout..................................................................21
7.1 Status LEDs.................................................................................22
7.2 Connectors..................................................................................22
7.3 Applicable Connector Cables....................................................23
7.4 Applicable Connectors...............................................................24
7.5 Label Field...................................................................................25
8CAN Bus Setup......................................................................26
8.1 CAN Bus Station Number ..........................................................26
8.2 Number of CAN Bus Participants..............................................26
8.3 CAN Bus Data Transfer Rate.....................................................26
8.4 CAN Bus Termination.................................................................27
9Strain Relief ...........................................................................28
10 Process Diagram...................................................................29
11 Status and Error Messages..................................................30
12 Application Exceptions.........................................................37
12.1 Data Breakpoint ..........................................................................37
13 Wiring Guidelines..................................................................37
13.1 Shielding......................................................................................38

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13.2 ESD-Protection ...........................................................................38
14 Assembly/Installation............................................................39
14.1 Check Contents of Delivery.......................................................39
14.2 Mounting......................................................................................40
15 Transport/Storage..................................................................42
16 Storage ...................................................................................42
17 Maintenance...........................................................................43
17.1 Service.........................................................................................43
17.2 Repair...........................................................................................43
18 Disposal..................................................................................43

S-DIAS CPU MODULE CP 102
26.07.2023 Page 5
1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x CP 102

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2 Basic Safety Directives
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the
specified measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the
specified measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the
specified measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

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INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require
attention.

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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual
is regularly checked and required corrections are included in the
subsequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine
operator is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If
necessary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product
description. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this
operating manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.

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2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of
the machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market.
Operate the unit with devices and accessories approved by
SIGMATEK only.

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CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert!
If the device does not function as intended or has damage that could
pose a danger, it must be replaced!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil doit être remplacé!
The module complies with EN 61131-2.
In combination with a facility, the system integrator must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the
environmental conditions is essential.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une équipement, l’intégrateur de système doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essential.
2.4 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor.
Training for the LASAL development environment, with which the product can be
configured, is provided. Information on our training schedule can be found on our website.

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3 Standards and Directives
3.1 Directives
The product was constructed in compliance with the following European Union directives
and tested for conformity.
3.1.1 EU Conformity Declaration
EU Declaration of Conformity
The product CP 102 conforms to the following European directives:
•2014/35/EU Low-voltage Directive
•2014/30/EU Electromagnetic Compatibility (EMC Directive)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

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4 Type Plate
HW: Hardware version
SW: Software version

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5 Technical Data
5.1 Performance Data
Processor
EDGE2 Technology
Addressable I/O/P modules
CAN participants: > 100
S-DIAS bus: 64 (1)
Internal I/O
no
Internal cache
512-kbyte L2 Cache
Internal program and data
memory (DDR3 RAM)
256-Mbyte
Internal remnant data memory
2-kbyte (one Flash block)
Internal storage device
NAND Flash
256-Mbyte
Interfaces
1x USB-OTG (Host/Device) (for service purposes only)
1x Ethernet
1x CAN
1x S-DIAS (without manager)
Status display
no
Status LEDs
yes
Real-time clock
no
(After voltage is on, the date and time is set to the defined value 1.1 1970.
The application must ensure that the actual time and date is set after the
CPU start-up phase)
INFORMATION
(1) The CP 101 can only supply the number of modules supported by
the maximum output current (0.6 A) on the S-DIAS bus.

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5.2 Standard Configuration
Ethernet 1
IP: 10.10.150.1
Subnet mask: 255.0.0.0
INFORMATION
Problems can arise if a control is connected to an IP network, which
contains modules that do not run on a SIGMATEK operating system.
With such devices, Ethernet packets could be sent to the control with
such a high frequency (i.e. broadcasts), that the high interrupt load
could cause a real-time runtime error or runtime error. By configuring
the packet filter (Firewall or Router) accordingly however, it is possible
to connect a network with SIGMATEK hardware to a third party
network without triggering the error mentioned above.

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5.3 Electrical Requirements
5.3.1 Module Supply (Input)
Supply voltage
+18-30 V DC, typically +24 V DC
UL: Class 2 or LVLC(1)
Current consumption of power
supply (+24 V)
typically 100 mA(2)
maximum 1 A(2)
(1) Limited Voltage/Limited Current
(2) the current consumption is dependent on the connected loads
INFORMATION
For loading the internal capacitors, an increase in current usage can
occur over a short period of time (in the microsecond range).
This value depends on the input voltage and impedance of power
source.
(1) For USA and Canada:
The supply must be limited to:
a) max. 5 A at voltages from 0-20 V DC, or
b) 100 W at voltages from 20-60 V DC
The limiting component (e.g. transformer, power supply or fuse) must
be certified by an NRTL (Nationally Recognized Testing Laboratory).

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5.3.2 S-DIAS Bus Supply (Output)
Voltage supply from S-DIAS bus
+5 V
Current consumption on the S-DIAS
bus (+5 V supply)
maximum 0.6 A(1)
Voltage supply from S-DIAS bus
+24 V
Current consumption on the S-DIAS
bus (+24 V supply)
maximum 0,6 A(1)
USB Host (OTG)
(can only be used with a USB stick
for service purposes)
+5 V DC
maximum 200 mA (current limited)
(1) the current consumption is dependent on the connected loads

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CP 102 S-DIAS CPU MODULE
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5.4 Safety-Relevant Parameters
Calculation base
IEC 61709
SN 29500
EN 13849
EN 62061
Conditions
+55 °C
Number of hours per year
8760
MTBF
107 years
MTTFD
213 years
PFHD
based on MTTFD= 100 J
according to table K1 appendix
K EN13849
> 1,14 * 10-6
The MTBF is a calculated value, which represents the failure probability and must not be confused with the
product lifespan.
Safety classification according to EN 13849
Category
1
Performance level
C
Safety classification according to EN 62061
Safety integrity level
SIL 1
5.5 Miscellaneous
Article number
20-004-102
Standard
UL 508 (E247993)
Approbations
UL, cUL, CE, UKCA