SIGMA TEK CP 112-1 User manual

CP 112-1
S-DIAS CPU Module
Operating Manual
Date of creation: 10.02.2022
Version date: 19.09.2022
Article number: 20-004-112-1-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2022
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible
for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its
use.

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 1
S-DIAS CPU Module CP 112-1
with 2 Ethernet
1 VARAN OUT
1 USB-Device
1 microSD
1 USB-Host
1 CAN
The S-DIAS CP 112-1 CPU module is a high-performance
processor unit for the S-DIAS I/O modules. Through the
various interfaces, such as Ethernet, 2x Ethernet, VARAN,
CAN bus, USB and an exchangeable microSD card, this
module can be used for a variety of applications.
Additionally, a RealTimeClock and zero voltage proof
RAM space with buffer battery are provided.
The CPU and I/O modules are powered via the integrated
supply module.

CP 112-1 S-DIAS CPU MODULE
Page 2 19.09.2022
Contents
1Introduction............................................................................. 6
1.1 Target Group/Purpose of this Operating Manual......................6
1.2 Important Reference Documentation .........................................6
1.3 Contents of Delivery.....................................................................6
2Basic Safety Guidelines......................................................... 7
2.1 Symbols Used...............................................................................7
2.2 Disclaimer......................................................................................9
2.3 General Safety Guidelines.........................................................10
2.4 Software/Training .......................................................................12
3Norms and Guidelines...........................................................13
3.1 Guidelines....................................................................................13
3.1.1 EU Declaration of Conformity............................................................13
4Technical Data .......................................................................14
4.1 Performance Data.......................................................................14
4.2 Standard Configuration..............................................................15
4.3 Electrical Requirements.............................................................16
4.3.1 Module Supply (Input) .......................................................................16
4.3.2 S-DIAS Bus Supply (Output) .............................................................16
4.4 Miscellaneous .............................................................................18
4.5 Environmental Conditions.........................................................18
5Mechanical Dimensions........................................................19

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 3
6Connector Layout..................................................................20
6.1 Status LEDs Interface Part.........................................................21
6.2 Status LEDs Supply Part............................................................22
6.3 PS 101 Connector.......................................................................23
6.4 CP 112-1 Connector....................................................................24
6.5 Applicable Connector Cables....................................................26
6.6 Applicable Connectors...............................................................27
6.7 Label Field...................................................................................28
7Mounting................................................................................29
8Wiring.....................................................................................31
8.1 Shielding......................................................................................32
8.2 ESD Protection............................................................................33
8.3 USB Interface Connections .......................................................33
9Strain Relief ...........................................................................34
10 CAN Bus Setup......................................................................35
10.1 CAN Bus Station Number ..........................................................35
10.2 Number of CAN Bus Participants..............................................35
10.3 CAN Bus Data Transfer Rate.....................................................35
10.4 CAN Bus Termination.................................................................36
12 Process Diagram...................................................................37
13 Status and Error Messages..................................................38

CP 112-1 S-DIAS CPU MODULE
Page 4 19.09.2022
14 Transport/Storage..................................................................45
15 Cooling ...................................................................................45
16 Maintenance...........................................................................46
16.1 Service.........................................................................................46
16.2 Repair...........................................................................................46
17 Storage ...................................................................................47
18 Buffer Battery.........................................................................48
20 Storage Media ........................................................................49
21 Application Exceptions.........................................................50
21.1 The File System does not Support Safe Writing via SRAM....50
21.2 Data Breakpoint ..........................................................................50
22 Recommended Shielding for VARAN...................................51
22.1 Wiring from the Control Cabinet to an External VARAN
Component..................................................................................52
22.2 Wiring Outside of the Control Cabinet.....................................53
22.3 Shielding for Wiring Within the Control Cabinet.....................54
22.4 Connecting Noise Generating Components............................55
22.5 Shielding Between Two Control Cabinets ...............................56
23 Working with and on the CP 112-1.......................................57
24 Disposal..................................................................................58

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 5

CP 112-1 S-DIAS CPU MODULE
Page 6 19.09.2022
1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required to operate this product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found on
our website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
SIGMATEK Support.
1.3 Contents of Delivery
1x CP 112-1

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 7
2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the specified
measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures graves,
voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the specified
measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures graves,
voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the specified
measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou légères.
Respectez toutes les consignes pour éviter des blessures graves,
voire mortelles.
Information
Provides important information on the product, handling or relevant sections
of the documentation, which require particular attention.
Fournit des recommendations importantes sur le produit, la manipulation ou
sections relevantes de la documentation, qui nécessitent prêter une
attention particulière.

CP 112-1 S-DIAS CPU MODULE
Page 8 19.09.2022
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges
électrostatiques.

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 9
2.2 Disclaimer
The contents of this operating manual were prepared with the greatest care.
However, deviations cannot be ruled out. This operating manual is regularly
checked and required corrections are included in the subsequent versions.
The machine manufacturer is responsible for the proper assembly, as well
as device configuration. The machine operator is responsible for safe
handling, as well as proper operation.
The current operating manual can be found on our website. If necessary,
contact our support.
Subject to technical changes, which improve the performance of the devices.
The following operating manual is purely a product description. It does not
guarantee properties under the warranty.
Please thoroughly read the corresponding documentation and this operating
manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.

CP 112-1 S-DIAS CPU MODULE
Page 10 19.09.2022
2.3 General Safety Guidelines
The safety guidelines in the other sections of this operating manual must be observed. These
instructions are visually emphasized by symbols.
According to EU Guidelines, the operating instructions are a component of a
product.
This operating manual must therefore be accessible in the vicinity of the
machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer of the
product, or its online availability indicated.
Maintain this operating manual in readable condition and keep it accessible
for reference.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before introducing a machine to the
market.
Before commissioning this product, check that conformance with the
provisions of the 2006/42/EG guidelines is correct. As long as the machine
with which the product should be used does not comply with the guideline,
operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK only.
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 11
The module complies with EN 61131-2.
In combination with a machine, the machine builder must comply with EN
60204-1 standards.
For your own safety and that of others, compliance with the environmental
conditions is essential.
The control cabinet must be connected to ground correctly.
To perform maintenance or repairs, disconnect the system from the power
supply.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une machine, le constructeur de la machine doit
respecter la norme EN 60204-1.
L’armoire de commande doit être raccordée correctement à la terre.
Pour l'entretien et les réparations, débranchez le système de l'alimentation.

CP 112-1 S-DIAS CPU MODULE
Page 12 19.09.2022
2.4 Software/Training
The application is created with the software LASAL CLASS 2.
Training for the LASAL development environment, with which the product can be configured,
is provided. Information on our training schedule can be found on our website.

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 13
3 Norms and Guidelines
3.1 Guidelines
The product was constructed in compliance with the following European Union guidelines
and tested for conformity.
3.1.1 EU Declaration of Conformity
EU Declaration of Conformity
The CP 112-1 conforms to the following European guidelines:
•2014/35/EU Low-voltage guideline
•2014/30/EU “Electromagnetic Compatibility” (EMC guideline)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

CP 112-1 S-DIAS CPU MODULE
Page 14 19.09.2022
4 Technical Data
4.1 Performance Data
Processor
EDGE2 Technology
Processor cores
1
Internal cache
512-kbyte L2 Cache
Addressable I/O/P module
VARAN Bus: 65.280
CAN participants: > 110
S-DIAS bus: 64
Internal I/O
no
Internal program and data
memory (DDR3 RAM)
256 Mbytes
Internal remnant
data memory
256-kByte SRAM (battery buffered)
Internal storage device
4 GByte microSD (3dpSLC technology) 1)
Interfaces
2x Ethernet
1x VARAN Out (Manager) (maximum cable length: 100 m)
1x CAN
1x USB host 2.0 (high speed 480 Mbit/s)
1x USB-OTG (host/device), Type Mini B
1x S-DIAS (with manager)
Status display
no
Status LEDs
yes
Real-time clock
yes (battery buffering)
Cooling
until HW 5.30: passive (fanless)
since HW 5.40: active
1) The 4 GByte microSD card is formatted to 1 GByte in order to achieve the lifetime of a standard SLC card. A
format change to the full 4 GByte is not allowed and will result in a massive reduction of the microSD card's
lifetime.

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 15
4.2 Standard Configuration
Ethernet 1
CP112:X7
IP: 10.10.150.1
Subnet mask: 255.0.0.0
Ethernet 2
CP112:X6
Ethernet 2 is not configured by default
CAN bus
PS101:X2
Station 00
Baud rate: 01 = 500 kBaud
Problems can arise if a control is connected to an IP network, which
contains modules that do not contain a SIGMATEK operating system. With
such devices, Ethernet packets could be sent to the control with such a
high frequency (i.e. broadcasts), that the high interrupt load could cause a
real-time runtime error or runtime error. By configuring the packet filter
(Firewall or Router) accordingly however, it is possible to connect a network
with SIGMATEK hardware to a third-party network without triggering the
error mentioned above.

CP 112-1 S-DIAS CPU MODULE
Page 16 19.09.2022
4.3 Electrical Requirements
4.3.1 Module Supply (Input)
Supply voltage
+18-30 V DC, typically +24 V DC
UL: Class 2 or LVLC
Protection class
III
Current consumption of supply
voltage (+24)
maximum 1.8 A2)
1) Limited Voltage/Limited Current
2) The current consumption is dependent on the connected load
For loading the internal capacitors, power consumption may be increased
for a short time (in the microsecond range).
USA and Canada:
The supply must be limited to:
a) max. 5 A at voltages from 0-20 V DC, or
b) 100 W at voltages from 20-60 V DC.
The limiting component (e.g. transformer, power supply or fuse) must be certified by an
NRTL (Nationally Recognized Testing Laboratory).
4.3.2 S-DIAS Bus Supply (Output)
Voltage supply from S-DIAS bus
+5 V
Current consumption on the
S-DIAS bus (+5 V supply)
maximum 1.6 A1)
Power supply on the S-Dias bus
+24 V
Current consumption on the S-
DIAS bus (+24 V supply)
maximum 1.6 A1)
Protection class
III
1) The current consumption is dependent on the connected load

S-DIAS CPU-MODULE CP 112-1
19.09.2022 Page 17

CP 112-1 S-DIAS CPU MODULE
Page 18 19.09.2022
4.4 Miscellaneous
Article number
20-004-112-1
Operating system
Salamander
Project backup
internally on the microSD card
Standard
UL 508 (E247993)
Approvals
UL, cUL, CE
4.5 Environmental Conditions
Storage temperature
-20 ... +85°C
Environmental temperature
0 ... +50°C
Humidity
0-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m up to a maximum of 5000 m with derating of the maximum
environmental temperature by 0.5 °C per 100 m
Operating conditions
pollution degree 2
EMC resistance
according to EN 61000-6-2 (industrial area)
EMC noise generation
according to EN 61000-6-3 (residential area)
according to EN 61000-6-4 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g (147.15 m/s2),
Protection type
EN 60529
IP20