SIGMA TEK NC 100 User manual

NC 100
S-DIAS Positioning Module
Instruction Manual
Date of creation: 09.09.2013
Version date: 26.07.2023
Article number: 20-011-100-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [e-mail]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2013
SIGMATEK GmbH & Co KG
Translation of the Original Instructions
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.

S-DIAS POSITIONING MODULE NC 100
26.07.2023 Page 1
S-DIAS Positioning Module NC 100
with 4 digital inputs
4 digital outputs
1 Incremental encoder input
The S-DIAS NC 100 positioning module has four digital outputs, four
digital inputs, as well as an incremental encoder (optional TTL or RS422
signal). With the digital inputs, the signal statuses ("0" and "1") can be
read with a +24 V reference. The incremental encoder value can be
latched.

NC 100 S-DIAS POSITIONING MODULE
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Contents
1Introduction............................................................................. 5
1.1 Target Group/Purpose of this Operating Manual......................5
1.2 Important Reference Documentation .........................................5
1.3 Contents of Delivery.....................................................................5
2Basic Safety Directives .......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................8
2.3 General Safety Directives ............................................................9
2.4 Software/Training .......................................................................10
3Standards and Directives......................................................11
3.1 Directives.....................................................................................11
3.1.1 EU Conformity Declaration................................................................11
4Type Plate...............................................................................12
5Technical Data .......................................................................13
5.1 Digital Input Specification..........................................................13
5.2 Digital Output Specification.......................................................13
5.3 Incremental Encoder Input Specifications...............................14
5.4 Electrical Requirements.............................................................14
5.5 Miscellaneous .............................................................................14
5.6 Environmental Conditions.........................................................15

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6Mechanical Dimensions........................................................16
7Connector Layout..................................................................17
7.1 Status LEDs.................................................................................18
7.2 Applicable Connectors...............................................................19
7.3 Label Field...................................................................................20
8Wiring.....................................................................................21
8.1 Wiring Example...........................................................................21
8.2 General Information on the Digital Outputs.............................22
8.3 Notes............................................................................................23
9Assembly/Installation ...........................................................24
9.1 Check Contents of Delivery.......................................................24
9.2 Mounting......................................................................................25
10 Addressing.............................................................................27
10.1 Address Mapping Overview.......................................................27
10.2 Count Up......................................................................................29
10.3 Count Down.................................................................................30
10.4 Register Period Counter ............................................................30
10.5 Register Period Counter Level..................................................31
10.6 Register Incremental Encoder Counter....................................32
11 Supported Cycle Times ........................................................33
11.1 Cycle Times below 1 ms (in µs).................................................33

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11.2 Cycle Times equal to or higher than 1 ms (in ms)...................33
12 Transport/Storage..................................................................34
13 Storage ...................................................................................34
14 Maintenance...........................................................................35
14.1 Service.........................................................................................35
14.2 Repair...........................................................................................35
15 Disposal..................................................................................35
16 Hardware Class NC100..........................................................36
16.1 Interfaces.....................................................................................37
16.1.1 Clients ...............................................................................................37
16.1.2 Servers..............................................................................................39
16.1.3 Communication Interfaces.................................................................40
16.2 Internal Properties......................................................................41
16.2.1 Influence of the Setting for “UseNewLatchConfig”.............................41
16.2.2 Influence of the Setting for “PeriodPrescale” .....................................41
16.2.3 Influence of the Setting for “PeriodPrescale” .....................................42
16.2.4 Calculation Examples for Settings of:................................................43
16.2.5 Cable Break at ZPuls Inputs..............................................................45

S-DIAS POSITIONING MODULE NC 100
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1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x NC 100

NC 100 S-DIAS POSITIONING MODULE
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2 Basic Safety Directives
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the speci-
fied measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

S-DIAS POSITIONING MODULE NC 100
26.07.2023 Page 7
INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require atten-
tion.

NC 100 S-DIAS POSITIONING MODULE
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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual
is regularly checked and required corrections are included in the sub-
sequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine opera-
tor is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If neces-
sary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product descrip-
tion. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this operat-
ing manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.

S-DIAS POSITIONING MODULE NC 100
26.07.2023 Page 9
2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of
the machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market.
Operate the unit with devices and accessories approved by
SIGMATEK only.

NC 100 S-DIAS POSITIONING MODULE
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CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert!
If the device does not function as intended or has damage that could
pose a danger, it must be replaced!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil doit être remplacé!
The module complies with EN 61131-2.
In combination with a facility, the system integrator must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the environ-
mental conditions is essential.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une équipement, l’intégrateur de système doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essential.
2.4 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor.
Training for the LASAL development environment, with which the product can be config-
ured, is provided. Information on our training schedule can be found on our website.

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3 Standards and Directives
3.1 Directives
The product was constructed in compliance with the following European Union directives
and tested for conformity.
3.1.1 EU Conformity Declaration
EU Declaration of Conformity
The product NC 100 conforms to the following European directives:
•2014/35/EU Low-voltage Directive
•2014/30/EU Electromagnetic Compatibility (EMC Directive)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

NC 100 S-DIAS POSITIONING MODULE
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4 Type Plate
HW: Hardware version
SW: Software version

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5 Technical Data
5.1 Digital Input Specification
Number
4
Input voltage
typically +24 V
maximum +30 V
Signal level
(up to HW version 2.10)
low: < +8 V
high: > +14 V
Signal level
(starting with HW version 2.20)
low: < +5 V
high: > +15 V
Input current
3.7 mA at +24 V
Input delay
typically 10 µs
5.2 Digital Output Specification
Number
4
Short-circuit proof
yes
Output voltage
typically +24 V
Maximum continuous current load
allowed per channel
2 A
Max. total current
(complete module)
6 A
Maximum braking energy of
outputs (inductive load)
maximum 0.65 Joules/channel
maximum 1.95 Joules/4 channels
Residual current
(off)
≤ 12 µA
Turn-on delay
< 200 µs
Turn-off delay
< 200 µs

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5.3 Incremental Encoder Input Specifications
Number of channels
1
Input signals
incremental encoder signals RS422 (A, /A, B, /B, R, /R)
RS422 signal (120 termination, integrated in module)
incremental encoder signal TTL (A, B, R)
TTL level (1200 Pull-Up, integrated in module)
Input frequency
maximum 125 kHz
Counter frequency
maximum 500 kHz
Signal evaluation
4X
Counter resolution
16 bits
Power supply
+5 V/0.2 A short circuit protected
5.4 Electrical Requirements
Power supply +24 V
18-30 V
Current consumption of +24 V
power supply
maximum 250 mA/24 V
Supply voltage
Digital outputs
18-30 V
Current consumption of digital
output supply
load-dependent
Voltage supply from the S-DIAS
bus
+5 V
Current consumption on the
S-DIAS bus (+5 V supply)
typically 40 mA
maximum 50 mA
5.5 Miscellaneous
Article number
20-011-100
Standard
UL 508 (E247993)
Approbations
UL, cUL, CE, UKCA

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5.6 Environmental Conditions
Storage temperature
-20 ... +85 °C
Environmental temperature
0 ... +60 °C
Humidity
0-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m up to a maximum of 5000 m with derating of the maximum
environmental temperature by 0.5 °C per 100 m
Operating conditions
pollution degree 2
EMC resistance
in accordance with EN 61000-6-2 (industrial area)
EMC noise generation
in accordance with EN 61000-6-4 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g
Protection type
EN 60529
IP20

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6 Mechanical Dimensions

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7 Connector Layout
INFORMATION
The connections of the GND supply (X5: pin 3 and pin 4) are internally
bridged. To supply the module, only one connection a GND pin (pin 3
or pin 4) is required. The bridged connections may be used for further
looping of the GND supply. However, it must be taken into account that
a total current of 6 A per connection is not exceeded by the forward
looping!

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7.1 Status LEDs
Module Status
green
ON
module active
OFF
no supply available
BLINKING (5 Hz)
no communication
User
yellow
ON
can be set from the application
(e.g. the module LED can be set to blinking through the visualiza-
tion so that the module is easily found in the control cabinet)
OFF
BLINKING (2 Hz)
BLINKING (4 Hz)
Input Status
green
ON
input ON
OFF
input OFF
Output Status
yellow
ON
output ON
OFF
output OFF
Digital Output
Supply
red
ON
no digital output supply
OFF
digital output supply available
Incremental
Encoder Supply
red
ON
no incremental encoder supply
OFF
incremental encoder supply available