Simplex SafeLINC 4020 Quick guide

.
B@Simplex
4020
Installation and
Configuration Procedures
Video Transcript-
technical training
0 1992 Simplex lime Recorder Co.
FA4-97 -408
All specifications and other information shown were current as of publication, and are subject to change without notice.
Ed892
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4020 INSTALLATION AND CONFIGURATION PROCEDURES
VIDEO TRANSCRIPT
INTRODUCTION
Before you begin, you must have a copy of the 4020 Fire Alarm Product Description, Publication FA4-11-407, and
a copy of the 4020 Fire Alarm Video Transcript, Publication FA4-91-408. Please read the 4020 Product Description
before viewing this videotape.
.
This videotape will show you how to install and configure a 4020 Fire Alarm System. However, to get the full benefit
from this tape, you should already know how to operate, maintain, and program basic 4100 Fire Alarm Systems.
The 4020 Fire Alarm System is a completely field-programmed product. Although a 4020 is configured with a default
program and fully hardware-tested at Headquarters, no software job disks are sent to the field with the 4020 system.
You must enter the required customer information on a 4100 Programming Unit (Version 5.02A or later) as a
programming unit job at the branch office. Then, you must print a Programmer’s Report for reference during
installation of the system.
During the system configuration phase of the installation, you will transfer or “download” the configuration
information that you entered into the programming unit directly into the 4020 Master Controller CFIG “Flash”
EPROM. You don’t need to “burn” a CFIG PROM.
INSTALLATION
When the contractor has finished his portion of the 4020 installation, you must go to the customer site to complete
the installation.
The first installation task is to verify the contractor wiring.
1. Open the door.
l Remove the door, if desired.
2. Remove the screws that hold the retainer panel and remove the panel.
3. Remove the screws that hold the master display panel in place and drop it down to expose the three major
components that make up the basic 4020 system: the Master Controller Board, the Power Supply/Charger
(which includes the Power Interface Board), and the Standard Slave Board.
4. Verify the AC input connections, energize the AC input, and measure it to ensure that it is at an acceptable level
of 11O-l 30 VAC.
5. After you have made the AC Power check, de-energize the incoming AC power.
6. Compare the contractor’s wiring and connections with the Programmer’s Report for such things as custom
labels, device types, etc.
7. Make sure that the field wiring run by the contractor is free of opens, shorts, and grounds.
l Refer to the 4020 Field Wiring Diagram 841-842 for proper connections.
8. Make sure that DC signal power required for any I/O points defined as Notification Appliance (or Signal)
Circuits, is hard-wired from TBl of the Power Interface Board to the minus and plus signal for each I/O point.
This power is daisy-chained to each signal-type I/O point and returned to TBl of the Power interface Board for
proper supervision. Power Supply Tap outputs that are not used must be jumpered out on TBl of the Power
Interface Board.
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9. If I/O 1 is being used to support a Coded Input Zone (and it’s the only one that can), cut out Capacitor C23. In
addition, program Point l/O 1 as a “CODEDIN” point type.
The second installation task is to get the 4020 ready for power-up.
1. Verify that the 4020 harness interconnections are as described in FSB-393R and the 841-866 interconnection
diagram.
2. Connect City Circuit jumper plugs on the Master Controller Board according to the specified configuration. Form
C and Remote Station are two configuration examples. The proper plug configurations are listed in the 4020
Field Wiring Diagram.
3. Install the Power Supply Tap Enable Jumpers P3,. P4, and P6 on the Power Interface Board. These jumpers
allow the various system voltages to be distributed throughout the 4020. When these jumpers are removed, the
4020 does not operate. You must insert all three jumper plugs for the system to operate properly.
l P3 enables +5V and +24V for system circuit board use.
l P4 enables +28SV from the Power Supply “A” Tap, power to the MAPNET II@36V converter, and system 24V.
l P6 enables +28.5 power from the Power Supply “B” Tap.
The third installation task is to verify the system DIP switch settings and jumper placements.
1. Confirm that the setting of DIP switch SW1 on each board matches the fixed address of the board.
l Make certain that the Standard Slave Board Address Switch SW1 is set to Address 1. The Standard Slave
Board takes care of internal communications for the Power Supply/Charger, and its built-in MAPNET II@and
8-Point I/O functions.
l The Master Controller (Address 0), the Power Supply/Charger (Address 2), and the Standard Slave Board’s
built-in MAPNET II@function (Address 3) do not have DIP switches.
2. Make certain that the Power Supply Configuration Switch (SW2) on the Standard Slave Board is set for lead-
acid battery charging with SW2-3 ON and SW2-4 OFF Note that switch positions SW2-1 and SW2-2 are not
used, but are kept ON.
3. If the optional RS-232 Board is installed, use the Programmer’s Report to confirm that the interface jumpers
match the programmed port types.
l If the optional 8-Point I/O Board is installed for IO Points 9 through 16, unplug the board’s power/comm
connectors, P9 and Pl 0, and remove the board to gain access to the RS-232 Port Jumpers. Note that all of
the terminal strips in the 4020 System are pluggable to make it easy to connect the necessary wiring and
replace any faulty boards after they have been wired.
l Make certain that the Port A Jumpers, Pl, P4, P5, P6, and P7, are in the “RS” position. If Port B is being used
to communicate with a printer or a CRT/keyboard, ensure that Jumpers P2 and P3 are placed in the AC or
DC position depending on whether the device is an AC-powered or DC-powered device.
The fourth installation task is to power-up the system.
1. Energize the AC input power.
2. Connect the system batteries. Unlike the 4100 Fire Alarm System, the 4020 batteries can be connected to the
system immediately. This is because the Power Supply/Charger outputs the necessary charging voltage to the
batteries upon power-up, instead of waiting for the start-up process to finish.
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The fifth installation task is to acknowledge the troubles encountered during start-up. Since the Factory Final Test
configures the 4020 as a fully functional system, you may see more than 50 troubles when you power-up, depending
on the size of your system.
l Remember that a “Battery Low” Trouble may take several minutes (or even hours) to clear depending on the
condition of the batteries.
l Do NOT set the System Time/Date at this time. Set the System Time/Date after the new program is downloaded.
The sixth installation task is to download the actual job information to the 4020 CFIG “Flash” EPROM on the Master
Controller board. Prepare for the download in the following manner.
1. Connect a Communication Cable from the RS-232 Port of the PC to Port P2 on the Master Controller Board.
l The Toshiba T1200XE Laptop and the AST 386SX Laptop have g-pin RS-232 Ports. If you’re using a Toshiba
or an AST Laptop, you can assemble a communications cable by first connecting a 9-to-25-pin Adapter (Part
Number 709-552) to a null modem cable. Then, connect the cable to the Laptop’s g-pin RS-232 Port. Connect
the other end of the null modem cable to the 25-to-lo-pin Interface Cable (Part Number 553-535), and
connect the interface cable to Port P2 on the Master Controller Board. Align the blue “Trace Wire” of the
Interface Cable with Pin P2-10 on the Master Controller Board.
l If you are using a NEC Multispeed Laptop with a 25-pin RS-232 Port, use a null modem cable connected to
the 25-to-1 O-pin Interface Cable.
2. Configure Master Controller Board Write-Enable Jumper P5 for a download by placing it in the CFIG Write-
Enable position, Pins 1 and 2.
Download the customer job to the CFIG “Flash” EPROM in the following manner.
1. Using Version 5.02A (or later) of the 4100 Programmer, load the appropriate job file. Make changes as required.
2. Select Job Builder from the Programmer menu and create the Motorola “.MOT” file.
l Make sure that the Job Rev and Built Rev (on the bottom of the Programming Unit screen) match, indicating
that the latest job has gone through the job builder procedure.
3. Select the Program/Download menu option and download the Motorola file into the CFIG “Flash” EPROM,
following the Programmer prompts. The Programming Unit indicates when it is waiting for a response from the
Master Controller by placing a message on the Interface Panel LCD. The Master Controller does the same thing
when it is waiting for the programmer.
l Once you establish proper communications (which may take as long as 30 seconds), the Programming Unit
presents the following message: “Warning: Contents of chip will be erased and overwritten. You should keep
a backup! Are you ready to continue (Y/N)? Please type “Y” or “N” now.” Press ‘Y” to continue the
downloading process.
l The Programming Unit now displays a graphic box containing information on what is in progress. The box
shows the number of “records” being downloaded as compared to the total number. This is an indication of
how much of the download has occurred. During this time, the panel displays “Download In Progress...”
l When the download is complete AND successful, the Programming Unit asks you if you want to restart the
system to activate the new job information. Press “Y” to restart the panel; as soon as “Y” is pressed, the panel
will indicate that a system start-up is in progress.
l Acknowledge the resulting troubles as they occur.
4. Disconnect the download and null modem cables from the panel and computer.
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5. Move the Write-Protect Jumper Plug to the CFIG Write-Disable position on P5,,pins 2 and 3.
l The download procedure that you have just seen can be accomplished even while the system is experiencing
an unexpected crash situation. All that is required to download is that the power supply be operational enough
to supply power to the Master Controller.
The seventh installation task is to install I/O Jumper Plugs to match the job configuration.
There are two types of jumper plugs used:
l Red wire plugs for Monitor Points, and
l Blue wire jumper plugs for Signal Points.
The jumper plugs must match the downloaded device point types described in the Programmer’s Report for this job.
If a plug configuration does not match the Programmer’s Report for that point (for example, a missing plug or a
Signal Plug on a Monitor Point), the panel LCD will indicate a “Point Misconfigured” trouble for that Multi-Purpose
I/O Point. (Note that any I/O point that does not have a jumper plug is seen by the 4020 as an Auxiliary Relay Point.)
1. Using the Programmer’s Report for this job, install an I/O Jumper Plug on a Multi-Purpose I/O Point as required.
l You can install I/O Jumper Plugs while power is applied to the system.
2. Close the operator interface panel, and replace the holding screws.
3. Log In and set the System Time and Date.
4. Verify that the system is NORMAL. If not, correct any additional problems which the system has detected. This
may require both hardware and software changes.
The eighth installation task is to verify and record the 4020 Power Supply readings using the panel LCD display.
1. Using the Display/Action Keypad on the Operator Interface Panel, press the <MENU> key and select the
“Display Card Status?” menu option.
2. Press the <NEXT> key and select “Card 2, Power Supply/Charger Card Status” with the <ENTER> key.
3. Press the <NEXT> key and verify and record the Power Supply status:
l Average output voltage must be approximately 28.5 VDC.
l Peak voltage must not be more than 32 VDC.
l “A” tap current draw must not exceed 3A.
l “B” tap current draw must not exceed 4A while the system is in alarm, with all the signaling and DC load
devices operating.
The ninth installation task is to test the system for proper operation based on programming and the customer
requests. If necessary, make program changes based on the functional test, and then, repeat the download and
testing procedure.
Finally, make two archival disks of the customer job:
l Send one disk to Headquarters, Service Support
l Place the second disk in your branch archives.
If you need to modify an existing 4020 system, use the procedure that you have just seen to download the new job
information to the CFIG EPROM.
You can find detailed programming unit information in Publication FA4-41-222, entitled “Introduction to the 4100
Software - Programming Instructions”, and Publication FA4-41-223, entitled “Adding/Editing 4100 System Cards -
Programming Instructions”. If you need more detailed information on 4020 Jumper Placements and Switch
Settings, read Publication FA4-21-405.
Now, stop and rewind the tape. Then, complete the exercise at the rear of publication FA4-91-408.
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EXERCISE
1. List the three major components that make up a basic 4020 system:
a.
b.
C.
2. Any I/O points defined as Notification Appliance (or Signal) Circuits, require
3. Power Supply Tap Enable Jumpers P3, P4, and P6 are installed on the Board.
4. The setting of DIP Switch SW1 is dependent on the board’s
5. The only point in the 4020 system that can support a Coded Input Zone is I/O
6. Three components of the 4020 DO NOT have address DIP switches. List these components and give the
address of each one:
a.
b.
C.
7. Unlike the 4100, the 4020 Power Supply/Charger outputs the necessary charging voltage to the batteries at
what time?
8. The Port A Jumpers (Pl and P4 through P7) on the optional RS-232 Board are always in the position.
9. DIP Switch SW2 on the Standard Slave Board is used to set the Configuration.
10. The 4020 is programmed with Version of the 4100 Programmer.
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ANSWERS
1. a. Master Controller Board
b. Power Supply/Charger (including the Power Interface Board)
c. Standard Slave Board
2. DC signal power
3. Power Interface
4. fixed address
5. 1
6. a. Master Controller Board, Address 0
b. Power Supply/Char 8 er, Address 2
c. Built-in MAPNET IIRfunction, Address 3
7. At power-up
8. “RS”
9. Power Supply
10. 5.02A or later
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QSimplex
Ed 8 92
Simplex Time Recorder Co., l Simplex Plaza l Gardner, Massachusetts 01441-0001 U.S.A.
FA4-91-408
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