Simpro Ezi-MT User manual
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022
USER MANUAL
Copyright © 2022 Simpro Handling Equipment Ltd.
No part of this document may be reproduced or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the written
permission of the publisher.
For the purpose of standards compliance and international conformity, this document uses
Système International (SI) units. These may be converted to their Imperial equivalents as
follows:
1 kilogram (kg) = 2.2 pounds (lb)
1 metre (m) = 1000 millimetres (mm) = 1.09 yards (yd) = 39.37 inches (in)
The following stylistic conventions are used throughout this document:
Point of interest
Safety hazard
§ Section reference (hyperlink in PDF edition)
Simpro partcode (hyperlink in PDF edition)
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 2
Contents
1. Product Overview....................................................................................................... 5
1.1 Key Features .......................................................................................................................... 6
1.2 Construction .......................................................................................................................... 6
1.3 Mechanism ............................................................................................................................ 6
1.4 Safe Working Load................................................................................................................ 6
1.5 Duty cycle.............................................................................................................................. 6
1.6 Service life..............................................................................................................................7
1.7 Noise emissions ...................................................................................................................... 7
1.8 Environmental restrictions ....................................................................................................7
1.9 Ingress protection ................................................................................................................. 7
1.10 Layout of Parts.......................................................................................................................8
1.11 Notes ...................................................................................................................................... 8
2. Operating Instructions ................................................................................................. 9
2.1 Before operation...................................................................................................................9
2.2 Emplacing and removing bins ............................................................................................ 9
2.2.1 Cradle identification....................................................................................................................... 9
2.2.2 Type-E Cradle (standard)............................................................................................................. 10
2.2.3 Type-C Cradle ............................................................................................................................... 11
2.2.4 Type-A Cradle ............................................................................................................................... 11
2.2.5 Type-A Cradle with base............................................................................................................. 11
2.3 Emptying bins ...................................................................................................................... 12
2.4 Safety Norms........................................................................................................................ 13
3. Care and Maintenance............................................................................................ 15
3.1 Quick Troubleshooting Guide............................................................................................ 15
3.2 Cleaning ..............................................................................................................................15
3.3 Cradle jams ......................................................................................................................... 16
3.3.1 Cradle jams while raising.............................................................................................................. 16
3.3.2 Cradle jams while lowering.......................................................................................................... 16
3.4 Winch and strap.................................................................................................................. 16
3.5 Preventative Maintenance Inspections ...........................................................................17
3.5.1 Monthly inspection checklist........................................................................................................ 17
3.5.2 Monthly inspection log ................................................................................................................. 18
4. Assembly, Handling, Transport & Storage................................................................ 19
4.1 Assembly .............................................................................................................................. 19
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 4
4.2 Moving ................................................................................................................................. 19
4.3 Lifting .................................................................................................................................... 19
4.4 Transportation...................................................................................................................... 19
4.5 Storage................................................................................................................................. 20
5. Safety Assessment...................................................................................................... 21
5.1 Safety features .................................................................................................................... 21
5.2 Reasonably foreseeable misuse ....................................................................................... 21
5.3 Hazard and Risk Assessment Guide.................................................................................. 21
5.3.1 ISO 12100:2010 risk assessment model ........................................................................................ 22
5.3.2 Identified Hazards ......................................................................................................................... 23
5.3.3 Residual Hazards ........................................................................................................................... 26
6. Spare Parts.................................................................................................................. 27
7. Warranty ..................................................................................................................... 29
8. EC Declaration of Conformity .................................................................................. 31
9. Notes........................................................................................................................... 33
1. Product Overview
Congratulations on your purchase of an Ezi-MT bin-tipping
machine from Simpro. Ezi-MT is a light-duty manual bin
tipper, designed for low volume users. It is
environmentally friendly and perfect for those on
constrained budgets, such as schools, cafes,
small businesses, and local councils.
Ezi-MT uses the same reliable
tipping action found on other
Simpro products, but with a
difference: it is powered by
renewable energy, supplied by
the user! The innovative hand-
cranked design allows full
workplace safety compliance,
with no expensive hydraulic
machinery.
Like other Simpro tippers, Ezi-MT always keeps the weight
of the bin within the footprint of the machine to ensure
stability. It can empty wheelie bins and carts weighing
up to 65kg.
Whole-of-life environmental impact was considered from
the start of the Ezi-MT design process, to create a truly
eco-friendly product. The unique single-mast design
uses 50% less steel than competing products, and is
shipped flat-packed to reduce carbon emissions
from shipping. The Ezi-MT has no powered
components, generates no electronic waste,
and is completely recyclable.
Yet the Ezi-MT is also remarkably durable and can
be used outdoors for many years with little or no maintenance.
As workplace safety becomes ever more important, the Simpro Ezi-MT
means there is no longer any excuse for lifting your heavy bins by hand!
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 6
1.1 Key Features
Key features of the Ezi-MT include:
1. A unique tipping action whereby bins are lifted straight up, and then gently rolled
forward around the lip of the container being emptied into. This allows for a small floor
yet very high stability.
2. The ability to safely lift bins weighing up to 65kg.
3. A reliable, maintenance-free design.
4. Castor wheels and grab-handles for ease of movement.
5. A powder-coated frame and zinc-plated cradle for corrosion protection.
6. A modular cradle architecture which can be easily adapted to suit different bins, and
does not require clamping or fastening simply place the bin into the cradle and lift.
1.2 Construction
The Ezi-MT machine consists of a steel frame with one vertical mast, a bin cradle, sheet-metal
guarding, one braked winch, one grab handle, bracing and four castor wheels.
1.3 Mechanism
When the winch handle is turned clockwise, a nylon lifting strap is pulled through a roller to
raise the bin cradle. The cradle moves vertically in the mast and is inverted at the
appropriate height by track. The winch is geared and
has an automatic brake which applies as soon as the handle is released. This allows the
operator to raise and lower the bin in a controlled manner.
1.4 Safe Working Load
The Safe Working Load of the standard Ezi-MT is 65 kilograms (140 lb).
Safe Working Load (SWL) is a gross figure, referring to the weight of the bin, its contents,
and any other objects placed on the cradle.
Custom machines may be specified with different Safe Working Loads. The rating plate
should be the first point of reference when determining SWL on any given machine.
Never attempt to lift bins that are heavier than the factory-specified Safe Working Load.
1.5 Duty cycle
Because the Ezi-MT is winch-operated, its duty cycle is limited by human factors such as the
age, health, and fitness of the operator. The figures given below are estimates only.
Do not exceed the Ezi-MT duty cycle, as this can cause a Repetitive Strain Injury.
Power Source
Throughput (net
tipped material)
No. of bins equivalent
(average ~50kg each)
Units
Single Human
Operator
200kg
4 bins
Per hour
400kg
8 bins
Per day
1.6 Service life
The nominal service life of the Ezi-MT is as follows.
Average Gross Bin Weight
Intended operational life
< 40kg
25,000 cycles
40kg –65kg
10,000 cycles
> 65kg
5,000 cycles
1.7 Noise emissions
In normal conditions, the noise emissions of the Ezi-MT are assessed as not exceeding ~40
. Hearing protection is not required.
ISO standards for machinery safety specify that noise emissions are to be measured in A-
weighted decibels (dB(A)), a unit of volume which is adjusted to reflect the sensitivity of
human hearing. The measurements are taken at a point 1.6 metres above the ground at
ting position.
1.8 Environmental restrictions
The Ezi-MT may be used indoors or outdoors. However, the following restrictions apply:
1. A minimum floor area of two square metres, with a clear passage to exits;
2. Height above sea level not more than 1000m;
3. Ambient temperature not higher than +40℃and not lower than -10℃;
4. At ambient temperatures above 35℃, the relative humidity should not exceed 50%; at
lower temperatures, higher relative humidity is permitted;
Never operate the machine in flammable, explosive, corrosive, acidic or alkaline
environments.
1.9 Ingress protection
Item
IP Rating
Overall
IP56
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 8
1.10 Layout of Parts
1.11 Notes
1. This User Manual describes approved procedures for the operation, maintenance,
and routine inspection of the Ezi-MT bin-tipping machine.
2.
the purposes of Machinery Directive 2006/42/EC.
3. Operator(s) must read and understand this manual before using the machine.
4. If the machine is to be leased, then this manual shall accompany the machine.
5. This is a generic manual. Simpro reserves the right to change the design of our
products at any time without notification. In cases where the manual does not
correspond with the actual product, use the manual as a reference guide only, and
contact your authorized Simpro agent for assistance if required.
6. Contact your authorized Simpro agent if you encounter any problems or faults with
the machine.
7. Any errors in this manual should be reported by email to [email protected]orld.
2.Operating Instructions
2.1 Before operation
Before operating a Ezi-MT, check that the machine is stable and safe to use as follows:
1. Machine is on level ground, with a slope of 1:12 or less.
2. All covers and safety guards are in place.
3. The lifting strap is not visibly torn or frayed.
4. Both wheel brakes are applied.
5. All personnel other than the operator are well clear of the machine.
6. The cradle is fully lowered.
2.2 Emplacing and removing bins
All personnel using the machine must know how to correctly emplace and remove bins
from the machine. Bins that are not correctly emplaced may fall out when inverted.
The bin cradle is designed to allow bins to be emplaced and removed easily, while also
holding them securely throughout the lifting and tipping cycle. A range of different cradles
may be installed, depending on the types of bin that the machine needs to empty. Use the
following table to identify the correct instructions for your machine.
2.2.1 Cradle identification
Cradle
Usage
Bin Compatibility
Cradle Image
See
Type-E
(EN840
base-lift
cradle)
Standard waste
and recycling
applications in EU,
UK, AU, NZ, Asia,
Africa, and parts of
South America
EN840 mobile
garbage bins
(wheelie bins)
-60L
-80L
-120L
-140L
-240L
§2.2.2
Type-C
(EN840
comb-lift
cradle)
Specialised waste
and recycling
applications
(primarily with 360-
litre bins) in EU, UK,
AU, NZ, Asia,
Africa, and parts of
South America
-60L
-80L
-120L
-140L
-240L
-360L
§2.2.3
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 10
Cradle
Usage
Bin Compatibility
Cradle Image
See
Type-A
(ANSI bar-
lift cradle)
Standard waste
and recycling
applications in
USA, Canada, and
parts of South
America
ANSI Z245.60
(Type-B) Trash
Carts
-32 gal
-48 gal
-64 gal
-96 gal
§2.2.4
Type-A
with base
(ANSI bar-
lift cradle
with base)
Specialised waste
and recycling
applications in
USA, Canada, and
parts of South
America
BRUTE® Bins
205L Drums
Plastic Tubs
Customs Bins
-10 gal
-20 gal
-28 gal
-32 gal
-40 gal
-44 gal
-55 gal
§2.2.5
2.2.2 Type-E Cradle (standard)
2.2.2.1 Emplacing bins
Place the wheelie bin onto the cradle. For full-size 240L
bins, both wheels are retained by catches on either side
of the cradle. For smaller bins such as 60L, 80L, 120L and
140L, only the left-hand wheel needs to be retained. Once
the bin is correctly emplaced, walk to the operating position
beside the winch.
The wheel catches are designed to work with standard
EN840 wheelie bins from leading brands such as Europlast,
Sulo, ESE, Weber, Craemer, OnePlastics and Trident.
2.2.2.2 Removing bins
Using the grab-handle provided, gently remove the wheelie bin from
the cradle.
2.2.3 Type-C Cradle
2.2.3.1 Emplacing bins
Place the wheelie bin into the machine, positioned centrally against
the cradle backplate. Take care that the cradle teeth are properly
engaged with the bin combing; smaller bins such as 60L and 80L
Once the bin is correctly emplaced, walk to the operating position
beside the winch.
2.2.3.2 Removing bins
Using the grab-handle provided, gently remove the wheelie bin from
the cradle. Some bins may need to be tilted or lifted slightly to detach
them from the cradle teeth.
2.2.4 Type-A Cradle
2.2.4.1 Emplacing bins
Place the trash cart into the machine, positioned centrally against
the cradle backplate. Take care that the lifting hooks are properly
engaged with the front of the cart; some carts may need to be tilted
or lifted Once the bin is correctly
emplaced, walk to the operating position beside the winch.
2.2.4.2 Removing bins
Using the grab-handle provided, gently remove the trash cart from
the cradle. Some carts may need to be tilted or lifted slightly to
detach them from the lifting hook.
2.2.5 Type-A Cradle with base
2.2.5.1 Emplacing bins
Place the bin, drum, or container onto the cradle, positioned
centrally against the backplate. Once the bin is correctly emplaced,
walk to the operating position beside the winch.
When moving heavy non-wheeled containers, it is
recommended to use a dolly, hand truck or forklift
attachment.
The catch arm(s) should be positioned to hold the top
edges of the bin, with a maximum free travel of 25mm
(1 inch). The arm(s) can be unbolted and repositioned
to allow emptying bins of many different sizes.
2.2.5.2 Removing bins
Holding the upper lip of the bin, drum, or container, gently
remove it from the cradle.
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 12
2.3 Emptying bins
1. Before operation, check that the machine is stable and safe to use as per §2.1.
2. Place the full bin on the cradle, taking care that it is correctly positioned as per §2.2.
3. Brace your body by holding the grab-handle on the Ezi-MT mast with your left hand.
Use your right hand to turn the winch handle in a clockwise direction until the bin
reaches the inverted position.
4. When the contents of the bin have emptied, turn the winch handle in an anti-
clockwise direction until the cradle rests on the ground.
5. Remove the empty bin, and repeat from step 2. as required.
When using an Ezi-MT with a standard base-lift cradle to empty EN840 wheelie bins
(60L/80L/120L/140L/240L), only the left-hand wheel of the bin needs to be placed into a
catch channel. The cradle is designed to hold bins securely using only the left wheel.
The cradle can be stopped at any point by simply releasing the winch handle.
2.4 Safety Norms
The following safety norms must be observed for the safe use of an Ezi-MT bin lifter.
Only trained and authorised personnel are
permitted to use the machine.
Operators must read and obey the instructions
displayed on the machine.
Never operate the machine on soft ground, or
ground with a slope ratio greater than 1:12.
Never operate the machine on the edge of a raised
loading dock or platform.
Never operate the machine with any covers or
guards removed.
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 14
Never attempt to empty over-filled bins, or bins
weighing more than 65kg.
Never attempt to empty the contents of closed-
top drums or bins.
All persons other than the operator must keep at
least 2 metres clear while the machine is in use.
Always keep hands and feet well clear of the bin
and cradle when operating.
Never place limbs, feet or foreign objects under
or through the guarding panels.
3.C are and Maintenance
The Multi-Tip is designed to give many years of service with minimal maintenance. In the
event a fault or malfunction does occur, refer to the Quick Troubleshooting Guide in §3.1
before contacting your Simpro agent for support.
Contact your Simpro agent if repair or service work is required.
All repair and service work must be carried out by qualified personnel.
Replacement parts must be supplied by Simpro or an authorized Simpro agent, and must
be of the same design and specification as the original parts.
A detailed Service Manual giving specific testing and repair instructions is available on
request from Simpro.
3.1 Quick Troubleshooting Guide
Refer to the Quick Trouble Shooting Guide below before contacting your agent for service.
Problem
Possible Causes
Remedy
See also
Winch will not turn
Bin too heavy
Remove material from bin
to reduce the weight.
§1.4
§3.3.1
Winch turns but
cradle does not lift
Winch faulty or
broken
Repair or replace winch.
§3.4
Winch 1000000422
Lifting strap
broken
Replace lifting strap.
§3.4
Strap 1000000424
Cradle will not
come down from
the fully raised
position
Mast blocks
jamming in mast
Lightly lubricate inside of
mast with silicone spray.
Lubricate follower roller.
§3.3.2
Mast block 0090120001
Follower roller 0090120000
Winch faulty or
broken
Repair or replace winch.
§3.4
Winch 1000000422
Cradle jams part
way down
Mast bent or
damaged
Check and rectify; contact
your agent if necessary.
§3.3.2
Tip guide flap
sticking or
damaged
Check and rectify; contact
your agent if necessary.
§3.3.2
Tipping guide flap
0230040001
3.2 Cleaning
The machine may be cleaned with a low-pressure water jet, a microfiber cloth and a mild
cleaning solution. Cleaning should be carried out with the cradle in the fully-lowered position.
Do not clean the machine with a high-pressure water jet or waterblaster.
For IP ratings of the machine and various subcomponents see §1.9.
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 16
3.3 Cradle jams
Occasionally the bin cradle may become jammed at some point in the tipping cycle. This is
usually a minor issue which can be easily rectified.
The cradle is not pulled or powered down it is lowered by gravity alone.
Never place any part of your body underneath the raised cradle, unless it is securely
supported by a hoist, forklift, or other suitable arrangement.
3.3.1 Cradle jams while raising
If the cradle jams while being raised, the cause is usually due to the bin being too heavy, or
all the weight being at the bottom of the bin (rather than evenly distributed).
1. Lower the cradle to ground level if possible.
2. Remove some of the product manually, then try again.
3. If the cradle jams even with a light bin or no bin at all, attempt to identify the cause,
and rectify with reference to the Service Manual (available on request from Simpro).
3.3.2 Cradle jams while lowering
If the cradle jams while lowering, or jams while raising but will not come down, the cause will
most likely be a mechanical fault. Use the following procedure to rectify the problem:
1. Manually empty the bin if there is any product remaining in it.
2. Attempt to identify the cause of the jamming. The most likely causes are:
a. The tipping guide flap may not be working correctly. When
lowering, a small pin on the cradle should lift the flap just before the follower
roller reaches the flap. If not, check that the pin has not been bent or broken.
b. The shaft collar holding the cradle onto the axle may have slipped,
allowing the follower roller
c. The mast may have been bent or damaged, causing the mast blocks
to jam or seize.
d. Lack of lubrication in the mast.
3. Once the problem has been identified, rectify it, then lower the cradle to the ground.
4. Raise and lower the cradle several times with no load to ensure the problem has
been properly resolved. Then also test with a full load.
5. If there are no further problems, the machine may be returned to service.
3.4 Winch and strap
The Ezi-MT is fitted with a high-quality industrial braked winch and a black nylon lifting strap.
The winch uses an internal reduction gear arrangement, allowing the user to lift heavy bins.
The winch and lifting strap are suitable for outdoors use and require no regular maintenance.
If the winch is damaged or malfunctioning, or the lifting strap is visibly frayed, it should be
replaced. Contact your agent for a replacement strap.
0230040001
0250060016
0090120000
0090120001
Winch complete 1000000422
Strap 1000000424
Handle 0950040044
3.5 Preventative Maintenance Inspections
It is recommended to conduct regular preventative maintenance inspections (PMIs) of the
Ezi-MT. This helps to ensure operator safety and extend the service life of the machine.
PMI procedures are described in the following pages, with logs for recording the results.
Simpro strongly recommends that safety inspections are carried out according to the
schedule described in this section.
Operators should immediately stop using the machine and request an inspection if any
fault or abnormal operation is observed.
3.5.1 Monthly inspection checklist
Monthly Inspection Checklist
Category
No.
Item
Check
General
1
Entire machine
Visually inspect for dented or broken parts.
Conduct a complete tipping cycle and check for any
jams, faults, or abnormal behaviour.
2
Cradle
Intact and securely fixed.
Safety
systems
3
Guard Panel
Intact and securely fixed.
4
Winch
Check that the winch does not allow the cradle to
descend without operator input, even with a full bin.
5
Safety labels
and markings
All warnings labels, guides etc are attached and
legible.
Mechanical
systems
6
Inside of mast
Lightly lubricate with silicone spray.
7
Follower Roller
Lightly lubricate with silicone spray.
8
Cradle Axle
Lightly lubricate with silicone spray.
9
Tipping Guide
Flap
Undamaged and moving freely.
10
Castor Wheels
All castors
running smoothly and both brakes working correctly.
1000000422
Hazard label 0250170001
Operation guide 1000000424
Wheel location guide 0090170085
0090120000
0230040001
Unbraked 0250040087
Braked 0250040090
User Manual // Simpro Ezi-MT
Original Instructions // English // v40.0 // October 2022 // Page 18
3.5.2 Monthly inspection log
Date
Service
Person
Location
Checks
complete
Notes on repairs or
maintenance required
Parts and
materials used
4. Assembly, Handling, Transport & Storage
4.1 Assembly
The Ezi-MT is usually delivered fully assembled.
4.2 Moving
When the Ezi-MT is standing upright it can be easily moved on its castor wheels, using the
grab-handle provided. To ensure stability, the cradle should be positioned approximately
100mm off the ground when moving.
An accessory is available from Simpro which enables a directional lock on the castor
wheels. This can make the machine easier to manoeuvre on sloping ground.
Extra care should be taken when moving the machine on sloping ground.
4.3 Lifting
If the Ezi-MT needs to be lifted for any reason, carry out the following procedure:
1. Check that the lifting equipment is in good condition and rated to lift at least 250kg.
2. Affix a sling or chain to the lifting lug at the top of the mast.
3. Use one person to operate the lifting equipment, and at least one other person to
hold the machine steady and watch for hazards.
4. Lift, move and lower the machine into position, ensuring it remains upright at all times.
The standard Ezi-MT weighs approximately 110kg. Never attempt to lift the machine using
equipment with insufficient lifting capacity.
Never stand or reach underneath the machine while it is being lifted.
4.4 Transportation
If the machine needs to be transported, observe the following procedure:
1. Apply both foot-brakes.
2. If possible, use lifting equipment to lie the machine onto its side on a wooden pallet,
and securely strap it into place.
3. Use a forklift to load the pallet onto the truck deck.
4. Tie the machine into position using marked tie-down points and strops rated to at
least 1000kg. Ensure it is fastened against lateral forces from any direction.
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