Bend-pak Xpr-12fdl User manual

1

INSTALLATION AND OPERATION MANUAL

RECEIVING

The shipment should be thoroughly inspected as soon as it

is received. The signed Bill of Lading is acknowledgement

by the shipping carrier as receipt of this product as listed

in your invoice as being in a good condition of shipment. If

any of these goods listed on this Bill of Lading are missing

or damaged, do not accept goods until the shipping carrier

makes a notation on the freight bill of the missing or dam-

aged goods. Do this for your own protection.

BE SAFE

Your new lift was designed and built with safety in mind.

However, your overall safety can be increased with proper

training and thoughtful operation on the part of the operator.

DO NOT operate or repair this equipment without reading

this manual and the important safety instructions shown

inside. Keep this operation manual near the lift at all times.

Make sure that ALL USERS read and understand this

manual.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

www.bendpak.com

12,000 POUND CAPACITY

SURFACE MOUNTED TWO-POST LIFTS

MODEL:

XPR-12FDL

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT

INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY

UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS

DOCUMENT. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO

OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

Manual Revision A4 - March 2020

Manual Part Number 5900952

DRAFT

2

12,000 POUND CAPACITY SURFACE MOUNTED TWO-POST LIFTS

This instruction manual has been prepared especially for you.

Your new lift is the product of over 40 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.

RECORD HERE THE LIFT AND

POWER UNIT INFORMATION WHICH IS LOCATED

ON THE SERIAL NUMBER

DATA PLATES ON THE LIFT AND

ON THE POWER UNIT

Power Unit Model # _____________

Power Unit Date Of Mfg. _____________

Power Unit Serial # _____________

This information is required when

calling for parts or warranty issues.

PRODUCT WARRANTY

Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your

new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit:

http:/ / www.bendpak.com/support/ warranty/

NOTE:

Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however,

possible product updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves the right

to change specications without incurring any obligation for equipment previously or subsequently sold.

Not responsible for typographical errors.

Santa Paula, CA USA

www.bendpak.com

Model NuMber

lift CapaCity

Serial NuMber

deSCriptioN

Voltage

DANGER!

Disconnect Power

Before Servicing

WARRANTY VOID IF DATA PLATE IS REMOVED

PN 5905950

110-240VAC, 50-60 Hz, 1 Ph 380-415VAC, 50-60 Hz, 3 Ph

208-240VAC, 50-60 Hz, 1 Ph 208-440VAC, 50-60 Hz, 3 Ph

date of Mfg.

8

When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior

to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device.

PARTS INVENTORY

Be sure to take a complete inventory of parts prior to beginning installation.

Description Qty

Floorplate 1

Arm Assemblies 4

Rear Arm Assembly 2

Frame Contact Pads 4

Frame Cradle Pads 4

Off Side Column with Carriage Assembly 1

Power Side Column with Carriage Assembly 1

Hydraulic Cylinder 2

Parts Box (Packing List Enclosed) 1

Parts Bag (Packaged in Part Box) 1

Hydraulic Power Unit 1

Off Side Column

Assembly

Floorplate

Power Side

Column

Assembly

Hydraulic Power

Unit

Frame

Contact Pad

Stacking Pad

Adapters

Arm Assemblies

Frame Cradle

Pad

9

FLOOR PLAN

MODEL XPR-12FDL

Lifting Capacity 12,000Lbs. / 5443Kg.

*Max Capacity/ Front Axle 6,000Lbs. / 2722Kg.

*Max Capacity/ Rear Axle 6,000Lbs. / 2722Kg.

A- Height Overall: 144" / 3403mm.

B -Width Overall (Outside of Base Plate) 155" / 3937mm.

D- Cover Height 2" / 51mm.

F -Reach (Front Arm Min.): 39" / 991mm.

G -Reach (Front Arm Max.): 59" / 1499mm.

H- Reach (Rear Arm Min.): 39" / 991mm.

I- Reach (Rear Arm Max.): 59" / 1499mm.

J- Min. Pad Height: 5" / 127mm.

K- Rise: 69" / 1753mm.

L -Max Lift Height (Pad Only): 74”/1880mm

M - Max Lift Height (6" Adapter): 80” /2032mm

Motor(**) 220VAC / 60Hz.1Ph.

Time of Full Rise: 55 Seconds

Emission sound pressure at Operator Position < 70 dB(A)

* Special Voltages Available Upon Request.

The design, material and specications are subject to change without notice.

X

Note: Power Unit can be located at either “X” location.

10

CLEARANCES

XPR-12FDL

109 1

2

"

2781

22 1

2

"

571mm

136"

3453

MINIMUM

TO NEAREST

OBSTRUCTION

160 3

4

"

4082

MINIMUM

TO NEAREST

OBSTRUCTION

3"

76mm

MINIMUM TO NEAREST BAY

OR OBSTRUCTION

6"

152mm

MINIMUM TO NEAREST WALL

LIFT HEIGHT CLEARANCE NOTE: There must be 70” plus the height

of typical vehicle MIN distance from top of lift to nearest obstruction.

APPROACH

44

VALUES ARE STATED IN FOOT POUNDS (ft-lb)

SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW

CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9

Bolt Size

(SAE)

Bolt Size

(Metric)

1/4-20 M6 x 1.0 6 10 14 13

5/16-18 M8 x 1.25 12 19 29 31.4

3/8-16 M10 x 1.50 20 33 47 62

7/16-14 32 54 78

1/2-13 M12 x 1.75 47 78 119 108

9/16-12 M14 x 2.00 69 114 169 173

5/8-11 M16 x 2.00 96 154 230 269

3/4-10 M18 x 2.50 155 257 380 372

7/8-9 M22 x 2.50 206 382 600 716

3/4 Anchor Bolts 75 MIN 110 MAX

Torque Recommendations

45

DIMENSIONS ARE IN MM

☺

7

6

5

4

3

9

8

14

15

16

2

1

13

11

12

10

17

18

19

20

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

F

ADDED (2) 5540075, REPLACED 5530314 WITH

5530261, REPLACED 5540001 WITH 5540075,

UPDATED BOM REVISION AND NEXT ASSEMBLIES

06/17/2013

TM

00605

G

UPDATED BOM REVISION

05/29/2014

TM

00649

H

H-001

REPLACED 5505113 WITH 5505001

UPDATED NEXT ASSEMBLIES

10/06/2014

12/17/2015

TM

00663

00738

NEXT ASSEMBLY

5250042

5250038

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5505001

GP-7/PL-6000/XPR SERIES SAFETY CLEVIS PIN

2

A

2 5715196

XPR PLASTIC COVER BLOCK 105 x 80

2

C

3 5550183

FTG ELB -06 JIC -06L ORB

1

-

4 5505350 MODEL#211 HAIR PIN/ LARGE 2

-

5 5530261

PHPS M6 x 1 x 10

4

-

6 5545347

WASHER, M12 FLAT WASHER

2

-

7 5535354

NUT M12 x1.75

2

-

8 5535001

NUT M8 x 1.25 NL

4

-

9 5530010

HHB M8 x 1.25 x 25

4

-

10 5545200

WASHER M10 x Ø18 SL

4

-

11 5535998

NUT M10 x 1.5

4

-

12 5530760

HEX HEAD BOLT M10x1.25x35

4

-

13 5540075

2.5 WIRE DIA., Ø20.5 x 75 LG

4

-

14 5550147

FTG NPL -04 JIC x -04 NPT

2

-

15 5550178

FTG TEE -04JIC -04JIC -06NPT

1

-

16 5550109

FTG ELB -06 JIC x -06 F NPT

1

-

17 5545535

C WASHER SHIM FOR LIFTS

20

-

18 5545341

WASHER M10 x Ø20 FLAT

4

-

19 5535013

NUT M10 x 1.5 NL

4

-

20 5505031

ROTOR CLIP 12mm SS

1

-

SHEET 1 OF 1

REV

DWG. NO.

A

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

H

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

IS

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

.

TM

5174114

XPR-9D/12FD PARTS BAG

02/10/2010

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

CA

02/19/2016

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

1.

46

DIMENSIONS ARE IN MM

☺

1

3

2

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

T

UPDATED BOM REVISIONS

12/01/2014

TM

00673

U

UPDATED BOM REVISIONS

05/14/2015

TM

00689

V

UPDATED BOM REVISIONS AND NEXT ASSEMBLIES

12/08/2015

TM

00738

NEXT ASSEMBLY

5260568

5260570

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5215356

XPR-12FD POWER SIDE POST ASSEMBLY

1

V

2 5215233

XPR-12FD OFF SIDE POST ASSEMBLY

1

U

3 5210047

XPR-12FD GROUND PLATE

1

C

SHEET 1 OF 1

REV

DWG. NO.

A

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

V

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

IS

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

.

TM

5245137

XPR-12FD LIFT

SUPERSTRUCTURE

02/12/2010

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

CA

02/23/2016

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

1.

47

5900952

XPR-12FDL/12FDL-LWB

48

49

DIMENSIONS ARE IN MM

☺

A

4

3

1

2

6

DETAIL A

SCALE 1 : 12

10

11

9

7

8

5

ITEM

NO

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245137

XPR-12FD LIFT SUPERSTRUCTURE

1

V

2 5250042

XPR-12FDL/12FDL-LWB PARTS BOX

1

B

3 5215376

XPR-12FD TOP EQUALIZER PULLEY PLATE ASSEMBLY

2

F

4 5215283

XPR-12CL/FDL TRIPLE TELESCOPING ARM ASSEMBLY

4

D

5 5905109

WARNING ALI/WL 101

1

-

6 5905131

2 POST DECAL KIT, LESS ALI

1

C

7 5905404

MAX CAP DANGER 12K

1

-

8 5905465

MANUFACTURER LABEL

1

-

9 5905660

MAX CAP NRTL DANGER 12K

1

-

10 5905940

PRODUCT DATA LABEL

1

-

11 5905950

2015_SERIAL_TAG-A-5905950

1

-

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

A

PRODUCTION RELEASE, DERIVED FROM 5260441

12/15/2015

TM

00738

B

UPDATED BOM REVISION

03/22/2016

TM

00750

SHEET 1 OF 2

REV

DWG. NO.

A

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

B

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

IS

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

.

TM

5260568

XPR-12FDL

PRODUCTION LIFT VER E

12/15/2015

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

1.

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

2.

SEE ATTACHED LABEL PLACEMENT SHEET.

50

3676

3015

343-2095.6mm [13.5-82.5"]

WITH 63mm [2.5"] &

125mm [5"] ADAPTER

155-1907.6mm [6-75"]

3923

2644

DRIVE THRU

3599

765-1473mm

SHEET 2 OF 2

REV

DWG. NO.

A

SIZE

TITLE:

B

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260568

XPR-12FDL

PRODUCTION LIFT VER E

1:45

SCALE:

51

52

Declaration of Conformity

The equipment which accompanies this declaration is in conformity with EU Directive:

2006/42/EC Machinery Directive

Manufacturer

BendPak Inc.

1645 Lemonwood Dr

Santa Paula Ca, 93060

USA

A copy of the Technical file for this equipment is available from:

CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK

Description of Equipment

Two-Column Vehicle Service Lift

XPR-12FDL

12K Cap. / Floorplate / Direct-Drive / Two-Post Lift

Serial Numbers 5175403-00000 to 99999-99999

XPR-12FDL-LWB

12K Cap. / Floorplate / Direct Drive/Long-Wheelbase Arms / Two Post Lift

Serial Numbers 5175404-00000 to 99999-99999

A sample of this machinery has been presented to Notified Body number 1105.

CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK

Who have issued an EC type-examination certificate number CE-GB-20150427-01-5A dated 2015.12.10.

The equipment in respect of which this declaration is made conforms to the example to which that certificate relates, and that certificate

remains valid.

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The following harmonised standards have been used:

EN1493:2010 Vehicle Lifts

Authorised signatory of manufacturer

Signature:

Name of signatory: Jeffrey S. Kritzer

Position in company:Senior Vice President of Marketing and Sales

Place signed: Santa Paula, CA, USA

Date signed:April 22, 2016

53

MAINTENANCE RECORDS

____________________________________________________________________

54

MAINTENANCE RECORDS

____________________________________________________________________

55

MAINTENANCE RECORDS

____________________________________________________________________

56

Bend-Pak XPR-12FDL User manual

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