Sinoboom GTJZ0407SE User manual

GTJZ0407SE/0407SE/1330SE
Operation
Manual
Part No.501040100002
Rev: B
Oct 2021
GTJZ
0608E (2132E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128 号
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高 度
尺寸 ：
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
For disposal, please follow your nation regulation.

Please contact us:
Website : www.sinoboom.com
E-mail : [email protected]
Sales Tel : [phone]
Service Tel : [phone]
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Manual revision history：
REV DATE DESCRIPTION REMARK
AMay 2020 Original issue of the manual
B Oct, 2021 Updated

APPLICATION
Use the following table to identify the specific serial number for models included in this manual. Check
the model of your machine before consulting the manual, and then use the correct manual according to
the serial number of the model. See the nameplate on your machine to identify the model and serial
number.(See 10 Decals/Nameplates Inspection, page 10-1 of the Operation Manual for details.)
MODELS
Trade identification
SERIAL NO.
Metric Imperial
GTJZ0407SE 0407SE 1330SE From 0104002940 to present
NOTE:
•Product model is applied in product nameplate for distinction of products of different main
parameters.
•Product trade identification is applied in marketing and machine decals for distinction of products of
different main parameters, and can be classified as metric type and imperial type: The metric type of
trade identification is applicable to machines for countries/regions using metric system or as spe-
cially required by customers; The imperial type of trade identification is applicable to the machines
for countries/regions using imperial system or as specially required by customers.

This Page Intentionally Left Blank

STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the
latest product manual information to the website www.sinoboom.com as soon as possible. However,
due to continuous product improvement, the information in this manual is subject to change without prior
notice.
This manual covers the basic parts information of one or more products. Therefore, please use this
manual according to your needs. If you find problems in the manual or have suggestions for improve-
ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as
possible.
Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the
products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
All of the above are registered trademarks of Hunan Si-
noboom Intelligent Equipment Co., Ltd..

This Page Intentionally Left Blank

GTJZ0407SE Operation Manual i© Oct 2021
TABLE OF CONTENTS
Introduction ............................. iii
1 Performance Parameters ...... 1-1
2 Machine Components .......... 2-1
3 Safety............................... 3-1
Safety Definitions .. ... . . . .. . . . . ... . . .. 3-1
Reporting Accidents... . . . .. . . . . ... . . .. 3-1
Electrocution Hazards. .. . . . ... . . ... . . . 3-2
Tipping Hazards and Rated Load . . . .. 3-2
Work Environment Hazards.. . . . .. . . . . 3-4
Unsafe Operation Hazards. . . .. . . . ... . 3-5
FallHazards...........................3-6
Collision Hazards .. . ... . . ... . . . ... . . . . 3-6
Crush Hazards . . . ... . . . ... . . ... . . ... . . 3-7
Explosion and Fire Hazards. . . ... . . ... 3-8
Damaged Machine Hazards ... . . . .. . . 3-8
Bodily Injury Hazards . . . ... . . ... . . . .. . 3-8
Battery Hazards.. . . ... . . . .. . . . . ... . . .. 3-9
Welding and Polishing Requirements3-10
After Using the Machine. ... . . . .. . . . ..3-10
4 Jobsite Inspection............... 4-1
5 Pre-operation Inspection ...... 5-1
Tips for Conducting a Pre-operation
Inspection.............................5-1
Conducting a Pre-operation
Inspection.............................5-2
Inspecting Parts. . . . ... . . . .. . . . . ... . . .. 5-2
Inspecting Entire Machine ... . . . .. . . . . 5-2
Inspect Hydraulic Oil Level. . . ... . . ... . 5-2
Inspect Battery Level. . . ... . . ... . . ... . . 5-3
6 Pre-operation Function Test .. 6-1
Preparing for a Pre-operation Func-
tionTest...............................6-1
Testing the Ground Controller (CAN-
PLUS/DTC system-K300). . . ... . . ... . . 6-1
Testing the Ground Controller
Function ............................6-2
Testing the Emergency Stop
Function ............................6-2
Testing the Lifting and Lowering
Functions...........................6-2
Testing the Ground Controller
（SINOBOOM/DTC system-K500）.. 6-2
Testing the Platform Controller (DTC). 6-3
Testing the Platform Controller
(CANPLUS)...........................6-6
Testing the Platform Controller
(SINOBOOM) ... . . . .. . . . . .. . . . ... . . . .. 6-8
Testing the Drive Speed.. . . . ... . . ... .6-10
Testing the Emergency Lowering
Function..............................6-11
Testing the Tilt Protection Function . .6-12
Testing the Pothole Guard .. . . ... . . . .6-13
Testing the Weighing System
(optional) ... . . . .. . . . ... . . . .. . . . . .. . . . .6-13
7 Operating the machine ......... 7-1
Emergency Stop .. . . . ... . . ... . . . .. . . . . 7-1
Using the Emergency Lowering
Feature................................7-2
Emergency Towing/Dragging ... . . ... . 7-2
Operation from Ground . . ... . . . ... . . . . 7-3
Operation from Platform . .. . . . . ... . . .. 7-3
Operating with the Platform Control-
ler on the Ground . .. . . . . .. . . . ... . . ... . 7-5
Extending/Retracting the Platform . . . . 7-5
Folding/Unfolding the Rails .. . . ... . . .. 7-5
Driving on a Slope.. ... . . . .. . . . . .. . . . .. 7-5
Charging the Battery . . . . ... . . ... . . . .. . 7-6

© Oct 2021 ii GTJZ0407SE Operation Manual
Charger LED and Digital Display. ... . . 7-8
Changing Charger Battery Curve . . ... 7-8
8 Transporting and Lifting the
Machine........................... 8-1
Lifting the Machine with a Forklift . . . .. 8-1
Lifting the Machine with a Crane . . . ... 8-2
Transporting the Machine . . . ... . . ... . . 8-2
9 Maintenance ...................... 9-1
Conducting a Pre-delivery Inspection . 9-1
Following a Maintenance Schedule . . . 9-2
Completing a Repair & Inspection
Report.................................9-2
Major Modification and Repair Record 9-4
10 Decals/Nameplates
Inspection ....................... 10-1
Decals/nameplates(GB) ... . . . .. . . .10-2
Decals/nameplates(CE) ... . . . .. . . .10-5
Decals/Nameplates(ANSI). .. . . . ...10-8
Decals/Nameplates(KCS) ... . . . ..10-11
Decals/Nameplates(JP) ... . . . .. . 10-14
Decals/Nameplates(CE-PL) ... . . 10-17
Decals/Nameplates(AS) ... . . . .. . 10-20
Decals/Nameplates(CSA) ... . . . . 10-23
Appendix 1: Symbols and
Description.......................A-1
Appendix 2: Prepare the Work
Record Before Delivery ....... A-5
Appendix 3: Repair & Inspection
Report .............................A-7
Appendix 4: Major Modification
and Repair Record ............. A-9

GTJZ0407SE Operation Manual iii © Oct 2021
INTRODUCTION
Thank you for choosing and using the machinery of
Hunan Sinoboom Intelligent Equipment Co., Ltd. Al-
ways read, understand and become familiar with the
operation requirements of the machine and its associ-
ated safety procedures before operating, maintaining
and repairing the machine. Operating the machine with-
out becoming familiar with its specific operation require-
ments and safety procedures poses serious risks.
Operators who follow safety rules and operate the ma-
chine carefully and effectively will prevent personal in-
jury, property loss and accidents.
Use this machine only to transport tools to work loca-
tions and for performing tasks on the work platform. Op-
erators must be competent and must obtain training to
carefully use the machine and follow safety procedures.
Only trained and authorized personnel may operate the
machine.
This manual guides the operator in operating and using
the machine. The operator is responsible for reading,
understanding and implementing the operation and
safety procedures in this manual and for following the
manufacturer’s instructions before beginning any work.
Read, understand and follow all safety rules and oper-
ating instructions. The operator must also consider the
machine’s uses and limitations and the conditions at
the jobsite before using this machine. Strictly following
all safety requirements in this manual is critical.
Consider this manual a part of the machine, along with
Maintenance Manual and Parts Manual, and always
keep the manuals with the machine. The owner or ad-
ministrator of the machine shall offer all manuals and
other necessary information provided by the machine
manufacturer regarding the daily inspection and main-
tenance to each of the renters. If the machine is sold,
the owner or administrator must pass along the man-
uals and other necessary information to the purchaser.
The owner or administrator of the machine shall also
provide the manufacturer’s maintenance information to
the person responsible for maintaining the machine.
If you have any questions, contact Hunan Sinoboom In-
telligent Equipment Co., Ltd..

© Oct 2021 iv GTJZ0407SE Operation Manual
This Page Intentionally Left Blank

GTJZ0407SE Operation Manual 1-1 © Oct 2021
1PERFORMANCE PARAMETERS
Table 1-1 GTJZ0407SE Specifications
MEASURE 0407SE (METRIC) 1330SE (IMPERIAL)
DIMENSION PARAMETERS
Max. platform height 3.8 m 12 ft 5.6 in
Max. working height 5.8 m 19 ft
Max. horizontal reach 0.6 m 2 ft
Length 1.42 m 4 ft 7.9 in
Width 0.76 m 2 ft 5.9 in
Height (stowed, rails folded) 1.67 m 5 ft 5.8 in
Height (stowed, rails up) 1.97 m 6 ft 5.6 in
Wheel base 1.11 m 3 ft 7.7 in
Wheel span 0.7 m 2.2 ft
Ground clearance (pothole guards
retracted) 0.065 m 2.6 in
Ground clearance (pothole guards
deployed) 0.02 m 0.75 in
Tire size (diameter × width / type) Φ230×80 mm/Solid Φ9×3.1 in/Solid
Platform dimension (Length × Width ×
Height) 1.34m×0.7m×1.1m 4 ft 4.8 in×2 ft 3.6 in 3 ft 7 in
PERFORMANCE PARAMETERS
Rated load capacity of platform 240 kg 529 lb
Max. load capability of extended platform 100 kg 220 lb
Max. platform occupancy (indoor only) 2 persons
Drive speed (stowed) 0～4 km/h 0～2.5 mph
Drive speed (raised) 0～0.8 km/h 0～0.5 mph
Uptime (in a no-load state) 30～33 s
Downtime (in a no-load state) 25～30 s
Gradeability 25%
Max. allowable inclination 3° (Front to back)/1.5° (Left to right)
Turning radius (inside) 0.3 m 12 in
Turning radius (outside) 1.35 m 4 ft 5 in
Max. allowable manual force (indoor only) 400 N 90 lbf

© Oct 2021 1-2 GTJZ0407SE Operation Manual
PERFORMANCE PARAMETERS
Table 1-1 GTJZ0407SE Specifications (continued)
MEASURE 0407SE (METRIC) 1330SE (IMPERIAL)
Max. noise 72dB
POWER PARAMETERS
Drive×steer 2 WD×2 WS
Power unit motor (voltage/power) 24V DC, 1.6 kW
Hydraulic tank capacity 4 L 0.9 gal (imperial)/1.05 gal (US)
Hydraulic system pressure 14 MPa 2030 psi
Battery specification (quantity × voltage,
capacity) 2×12V, 115Ah
Power system voltage 24VDC
System control voltage 24VDC
Charger (input voltage/output current) 100～240 V AC/15 A
Drive motor (voltage/power) 24 V DC/0.45kW
GROUND BEARING DATA
Max wheel load 500 kg 1102 lb
Pressure against ground 1000 kPa 145 psi
ENVIRONMENTAL REQUIREMENT
Max. allowable wind speed (indoor only) 0 m/s 0 mph
Max. allowable altitude 1000m 3281 ft
Allowable ambient temperature (lead-acid
batteries) -10℃to 40℃14℉to 104℉
Allowable ambient temperature (lithium
batteries) -20℃to 40℃-4℉to 104℉
Max. allowable ambient relative humidity 90%
Storage condition Stored at -20℃to 50℃(-4℉to 122℉) in a well-ventilated environ- ment with 90% relative humidity (20℃[68℉]), and away from rain,
sun, corrosive gas and inflammables and explosives.
WEIGHT
Weight (in a no-load state) (indoor only) 880 kg 1941 lb
NOTE:
a) The platform height plus the operator height (taken as 2m [6ft 7in]) is the working height.
b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the
environmental temperature.
c) In cold weather, auxiliary devices are needed to start the machines.
d) The ground bearing data is approximate values not considering different options and only applicable when it is
safe enough.
e) The loads of persons, accessories, tools and materials are factored into the rated platform capacity.
f) The total vibration value of the platform does not exceed 2.5m/s², and the maximum root-mean-square value of
the weighted acceleration of the entire machine does not exceed 0.5m/s².
g) The hydraulic tank capacity is the maximum volume in the hydraulic tank.

GTJZ0407SE Operation Manual 2-1 © Oct 2021
2MACHINE COMPONENTS
Figure 2-1
16
14
11
12
10
1
3
9
15
18
19
17
7
8
13
6
5
2
20
29
28
26
25
24
30
22
23
21
27
4

© Oct 2021 2-2 GTJZ0407SE Operation Manual
MACHINE COMPONENTS
Component China CE CSA ANSI AS Japan Korea Poland
1. Fixed Platform √
2. Foot Switch √
3. Extended Platform √
4. Manual Storage
Container √
5. Overhead Protection √
6. Working Light √
7. Platform Control Box √
8. AC Power Socket √ √
9. Platform Entry Gate √
10. Safety Arm √
11. Scissor Components √
12. Lift Cylinder √
13. Industrial Plug √
14. Emergency Decent
Handle √
15. Charger Plug √
16. Pothole Protection
Plate √
17. Battery charger √
18. Main Power Handle
Assembly √
19. Battery √
20. Chassis √
21. RCBO √ √
22. Level Sensor √
23. Flash Light √√
24. Steer Cylinder √
25. Steer Wheel √
26. Drive Reducer,DC √
27. Ground Controller √
28. Power Unit √
29. Hydraulic Oil Tank √
30. Rear Wheel √

MACHINE COMPONENTS
GTJZ0407SE Operation Manual 2-3 © Oct 2021
Machine positions
Stowed position：
The machine comes in stowed position when fully retracted.
Non-operating position：
The machine remains in non-operating position when the down limit switch does not disengage.
Operating/raised position：
The machine comes in operating/raised position when the platform is raised until the down limit switch
disengages.
Note：The platform height(from ground to platform floor) is 2±0.2m(6ft 7in±8in) when the down limit switch
disengages.

© Oct 2021 2-4 GTJZ0407SE Operation Manual
This Page Intentionally Left Blank
MACHINE COMPONENTS

GTJZ0407SE Operation Manual 3-1 © Oct 2021
3SAFETY
Read, understand and comply with the safety rules and
regulations of your workplace and your government.
Before using the machine, ensure the operator is prop-
erly trained and qualified in safely operating the ma-
chine. The training includes but is not limited to：
•Warning and instruction decals on the machine
•Pre-operation inspection
•Any factors that may affect the machine stability
•Common hazards and countermeasures
•Jobsite inspection
•Functions of all controls and associated knowledge,
including emergency control.
•Personal protection equipment that suits the task,
workplace and environment.
•Safety operation
•Transporting the machine
•Measures against unauthorized use
•Operating instructions
Understand that as the operator you have the responsi-
bility and right to shut down the machine in case of fail-
ure with the machine or other emergency at your
workplace.
NOTICE
People suffering from heart disease, hypertension,
epilepsy and other diseases and people who fear
heights must never operate or use this machine. Al-
so, people who have alcohol or drugs in their system,
or experience excessive fatigue or depression, are
prohibited from operating or using this machine.
SAFETY DEFINITIONS
This safety alert symbol appears with
most safety statements. It means atten-
tion, become alert, your safety is in-
volved! Please read and abide by the
message that follows the safety alert
symbol.
Indicates a hazardous situation that, if not
avoided, will result in death or serious injury.
Indicates a hazardous situation that, if not
avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation that can cause damage to the
engine, personal property and/or the environment, or
cause the equipment to operate improperly.
NOTE: Indicates a procedure, practice or condition that
should be followed in order for the engine or component
to function in the manner intended.
REPORTING ACCIDENTS
In case of any accident involving the machine of Hunan
Sinoboom Intelligent Equipment Co., Ltd., notify Hunan
Sinoboom Intelligent Equipment Co., Ltd. immediately,
even if no personal injury or property damage occurs in
the accident. Contact Hunan Sinoboom Intelligent
Equipment Co., Ltd. by telephone and provide all nec-
essary details. Failure to notify the manufacturer within
48 hours of the incident involving the machine of Hunan
Sinoboom Intelligent Equipment Co., Ltd. may void the
product's warranty.
NOTICE
Thoroughly inspect the machine and all its functions
after any accident. Make sure to test it first from the
ground controller and then from the platform control-
ler. Ensure the machine's lifting height does not ex-
ceed 3 m (9.8 ft) until all damage has been repaired
and all controllers operate properly.

© Oct 2021 3-2 GTJZ0407SE Operation Manual
SAFETY
ELECTROCUTION
HAZARDS
NOTE: This machine is not insulated and does not have
an electric shock protection function.
All operators and managers shall comply with national
or local regulations regarding the minimum safe dis-
tance of live conductors above the ground. In the ab-
sence of such requirements, operators and managers
should follow the minimum safety distance require-
ments in Table 3-1 Minimum Safe Distance, page 3-
2.
ELECTRICAL SHOCK HAZARDS
• Always maintain a safe distance
from power lines and electrical
equipment in accordance with ap-
plicable government regulations
and see Table 3-1 Minimum Safe
Distance, page 3-2.
• Consider platform movement,
wire swinging or drooping, be-
ware of strong winds or gusts,
and do not operate the machine
when there is lightning or heavy
rain.
• If the machine comes into contact
with live wires, keep away from
the machine. Personnel on the
ground or on the platform must
not touch or operate the machine
until the power is switched off.
• Do not use the machine as a
ground wire during welding and
polishing operations.
Table 3-1 Minimum Safe Distance
Voltage
(Phase to Phase, kV)
Minimum Safe Distance
(m/ft)
0-50 3.05 (10)
50-200 4.60 (15)
200-350 6.10 (20)
350 -500 7.62 (25)
500 -750 10.67 (35)
750 -1000 13.725 (45)
TIPPING HAZARDS AND
RATED LOAD
Maximum rated load bearing capacity of the platform:
Table 3-2
GTJZ0407SE
Platform assembly 240 kg (526 lb)
Extending: Extension only 100 kg (220 lb)