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SIP 01480 User manual

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SIP Industrial Products Limited
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
United Kingdom
For help or advice please contact your
distributor, or sip directly on:
Tel.: 01509 500400
Email:
sales@sip-group.com
or
customerservice@sip-group.com
www.sip-group.com
Please read and fully understand the instrucons in this manual before
operaon. Keep this manual safe for future reference.
SIP Code 01480
SIP 10"Compact Cast Iron
Table Saw
Manual includes the assembly of the SIP Sliding Table
(SIP Code 01481) Optional Purchase.
1
1 Saw blade 14 Suction socket
2 Riving knife 15 Machine feet x 4
3 Work table 16 Rip fence guide profile with ruler
4 Rip fence 17 Rip fence bracket
5 Holder for suction hose 18 Handwheel saw blade tilting
6 Table extension 19 Hand wheel height adjustment saw blade
7 Suction hose 20 ON-OFF-switch
8 Saw blade guard 21 Locking handle saw blade tilting
9 Cross-cut fence
22 Connecting block work piece downholder
10 Stopper cross-cut fence 23 Cross-cut fence bracket
11 Sliding table 24 Work piece downholder
12 Sliding table base profile
25 Mitre fence
13 Guide profile without ruler
1.Components 01480 SIP 10" Compact Cast Iron Table Saw
2
Spez.
Voltage V/Hz 230 / 50
Motor power S1 100% W 2200
Table size mm 635 x 420
Table extension mm 635 x 580
Sliding table mm 400 x 250
Main Work table height mm 840
Main sawblade dimension mm 254 x 30 x 3.0/1.8
Main sawblade speed
min-1 4000
Sawblade tilt ° 0 - 45
Cutting height at 90° mm 67 (80)
Cutting height at 45° mm 45 (65)
Max. cutting width at parallel fence in mm mm 750
Max. cu tting length mm 570
Dust collector port ø
mm 100 / 70 / 30
Necessary air volume
m³/h 850
Vacuum dust collector
Pa 800
Net weight kg 84
Gross weight kg 98
Machine dimension mm 1450 x 1000 x 1000
Packaging dimensions (L x W x H) mm
Sound power level LWA (ISO 3746)* dB (A) 99 k=4
Sound pressure level L (ISO11202)* dB (A) 87 k=4
* (EN) Notice noise emission: The values given are emission values and therefore do not have to represent safe workplace values at the
same time. Although there is a correlation between emission and immission levels, it cannot be reliably deduced whether additional
precautions are necessary or not. Factors influencing the actual immission level at the workplace include the nature of the workspace and
other noise sources, i.e. the number of machines and other adjacent operations. The permissible workplace values may also vary from
country to country. However, this information should enable the user to make a better assessment of hazard and risk.
TS10E_230V
Box 1: 750x620x510
Box 2: 1110x175x80
Box 3: 740x450x200
2. Technical da ta
3
This section contains information and important notes on safe commissioning and handling of
the machine.
For your personal safety, please read these operating instructions carefully before
commissioning. This will enable you to handle the machine safely and prevent
misunderstandings as well as personal injury and damage to property. Also observe
the symbols and pictograms used on the machine as well as the safety and danger
information!
3.1 Intended use of the machine
The machine is intended exclusively for the following activities:
Longitudinal and cross-cutting of wood and materials with similar physical properties to wood,
using an effective dust collection system according to technical specifications and within
technical limits of the machine.
NOTE
SIP (Industrial Products ) Ltd assumes no responsibility or warranty for any other use or
use beyond this and for any resulting damage to property or injury.
3.1.1 Technical Restrictions
The machine is intended for use under the following ambient conditions:
Rel. Humidity: max. 65 %
Temperature (operational) +5° C bis +40° C
Temperature (Storage, Transport) -20° C bis +55° C
3.1.2 Prohibited Use / Forseeable Misuse
-Operation of the machine without adequate physical and mental aptitude.
-Operating the machine without knowledge of the operating instructions.
-Changes in the design of the machine.
-Operating the machine in a potentially explosive environment (machine can generate
ignition sparks during operation)-
-Operation of the machine in closed rooms without chip and dust extraction (a normal
household vacuum cleaner is not suitable as an extraction device).
-Operating the machine outside the limits specified in this manual.
-Remove the safety markings attached to the product.
-Modify, circumvent or disable the safety devices of the machine.
-Cutting of materials with dimensions outside the limits specified in this manual.
-Use of tools which do not meet the safety requirements of the standard for machine
3.2 User requirements
The machine is designed for operation by one person. The physical and mental aptitude as
well as knowledge and understanding of the operating instructions are prerequisites for
operating the machine. Persons who, because of their physical, sensory or mental
abilities or their inexperience or ignorance, are unable to operate the machinery safely
must not use it without the supervision or instruction by a responsible person.
Basic knowledge of woodworking especially the correlation of wood type, blade, cutting feed
and speeds.
Please note that local laws and regulations may determine the minimum age of the operator
and restrict the use of this machine!
Put on your personal protective equipment before working on the machine.
Work on electrical components or equipment may only be carried out by a qualified electrician
or under the instruction and supervision of a qualified electrician.
3. SAFETY
to
tools for woodworking (EN8471).
The improper use or disregard of the versions and instructions described in this manual will result in avoiding all
warranty and compensation claims against SIP (Industrial Products) Ltd.
4
3.3 Safety devices
The machine is equipped with the following safety devices:
•Safety guard (adjustable): saw blade guard is attached to the
riving knife to prevent contact with the saw blade.
Riving knife
•This measure is intended to prevent the workpiece from kick
back. The setting is in horizontal and vertical direction opposite
to the saw blade.
•Separating protective device (fixed)
(Access to motor / belt drive)
Rip fence
•Serves for precise guidance of the workpiece during
longitudinal cutting. It is made of destructible material
(aluminium).
•The adjustment of the rip fence is possible without using tools;
the position is read on a ruler.
Push stick
•For cutting operations where less than 120mm is cut, i.e. less
than 120mm distance to the right of the saw blade to the rip
fence. Do not feed the wood by hand, but with the push stick.
3.4 General safety instructions
To avoid malfunctions, damage and health hazards when working with the machine, in addition to
the general rules for safe working, the following points must be observed:
•Before start-up, check the machine for completeness and function. Only use the machine if
the guards and other non-parting guards required for machining have been fitted, are in
good operating condition and have been properly maintained.
•Choose a level, vibration-free, non-slip surface for the installation location.
•Ensure sufficient space around the machine!
•Ensure sufficient lighting conditions at the workplace to avoid stroboscopic effects!
•Ensure a clean working environment!
•Only use perfect tools that are free of cracks and other defects (e.g. deformations).
•Remove tool keys and other adjustment tools before switching on the machine.
•Keep the area around the machine free of obstacles (e.g. dust, chips, cut parts, etc.).
•Check the strength of the machine connections before each use.
•Never leave the running machine unattended. Switch off the machine before leaving the
working area and secure it against unintentional or unauthorised recommissioning.
•The machine may only be operated, serviced or repaired by persons who are familiar with it
and who have been informed of the dangers arising in the course of this work.
•Ensure that unauthorised persons maintain a safe distance from the machine and keep
children away from the machine.
•Wear close-fitting protective clothing and suitable protective equipment (eye protection,
dust mask, ear protection; gloves only when handling tools).
•Hide long hair under hair protection.
•Do not remove any sections or other parts of the workpiece from the cutting area while the
machine is running!
•Do not remove splinters and chips by hand!
•Always work with care and the necessary caution and never use excessive force.
•Do not overload the machine!
•Do not work on the machine if you are tired, not concentrated or under the influence of
medication, alcohol or drugs!
•Do not use the machine in areas where vapours from paints, solvents or flammable liquids
represent a potential danger (danger of fire or explosion!).
•Do not smoke in the immediate vicinity of the machine (fire hazard)!
•Shut down the machine and disconnect it from the power supply before carrying out any
adjustment, conversion, cleaning, maintenance or repair work. Before starting any work on
the machine, wait until all tools or machine parts have come to a complete standstill and
secure the machine against unintentional restarting.
3. SAFETY Cont...
5
3.5 Electrical safety
•Make sure that the machine is grounded.
•Only use suitable extension cables.
•A damaged or tangled cable increases the risk of electric shock. Handle the cable with
care. Never use the cable to carry, pull or disconnect the power tool. Keep the cable away
from heat, oil, sharp edges or moving parts.
•Proper plugs and outlets reduce the risk of electric shock.
•Water entry into the machine increases the risk of electric shock. Do not expose the
machine to rain or moisture.
•The machine may only be used if the power supply is protected by a residual current
circuit breaker.
•Use the machine only when the ON-OFF switch is in good working order.
•Before connecting the machine always make sure that it is switches off.
3.6 Special safety instructions for woodworking machines
•Work with gloves on rotating parts is not permitted!
•During operation of the machine wood dust is generated. Therefore, connect the machine
to a suitable dust collection system for dust and chips during installation!
•Always switch on the dust collection system before you start machining the workpiece!
•Never remove sections or other parts of the workpiece from the cutting area while the
machine is running.
•Excessive noise can cause hearing damage and temporary or permanent hearing loss. Wear
hearing protection certified to health and safety regulations to limit noise exposure.
•Replace cracked and deformed saw blades immediately, they cannot be repaired.
•Use a push stick for cutting operations where less than 120mm is cut, i.e. less than 120mm
distance to the right of the saw blade from the rip fence. Do not feed the wood by hand, only
with the push stick!
•Select the number of teeth of the saw blade so that at least 2-3 teeth cut through the
workpiece at the same time. A lower number of teeth leads on the one hand to an unclean
cut, on the other hand the danger of vibrations and noise pollution increases due to
increased kickback.
3.7 Hazard warnings
Despite its intended use, certain residual risks remain:
•Risk of injury to fingers and hands from the rotating saw blade if the workpiece is guided
improperly.
•Injuries caused by the workpiece being thrown away by improper mounting or guidance,
such as working without a stop.
•Danger to health from wood dust or chips. It is essential to wear personal protective
equipment such as eye protection and a dust mask. Use a dust collection system!
•Injuries due to defective saw blade. Check the saw blade regularly for damage.
•Risk of electric shock if incorrect electrical connections are used.
Residual risks can be minimized if the "Safety instructions" and the "Intended use" as well as the
operating instructions are observed.
Due to the design and construction of the machine, hazardous situations may occur when
handling the machines, which are identified as follows in this operating instruction:
DANGER
A safety instruction designed in this way indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
Such a safety instruction indicates a potentially hazardous situation which, if not
avoided, may result in serious injury or even death.
3. SAFETY Cont...
6
CAUTION
A safety instruction designed in this way indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
NOTICE
A safety notice designed in this way indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Irrespective of all safety regulations, your common sense and appropriate technical
suitability/training are and remain the most important safety factor for the fault-free operation of
the machine. Safe working depends first and foremost on you!
4TRANSPORT
WARNING
Damaged or insufficiently strong hoists and load slings can cause serious injuries or
even death. Always check hoists and load slings for sufficient load-bearing capacity
and that they are free of obstacles, fasten the loads carefully and never stand under
suspended loads.
To ensure proper transport, also observe the instructions and information on the transport
packaging regarding centre of gravity, attachment points, weight, means of transport to be used
and the prescribed transport position, etc..
Transport the machine in its packaging to
the installation site. To manoeuvre the
machine in the packaging, a pallet truck or
a forklift with appropriate lifting power can
be used.
If you transport the machine with a vehicle, make sure that the load is adequately secured!
NOTICE: To transport the machine, you need a forklift truck with the appropriate load capacity
and a fork of at least 1200 mm length. The fork of the truck should be positioned under the
machine.
After the machine has been assembled, it can be transported for short distances with the
transport device or transported by crane or forklift truck using belts of appropriate load capacity
and length.
NOTICE: Do not carry the machine at the work tables, these are not designed to withstand the
tensile load of the machine weight.
5.1 Checking scope of supply
Always note visible transport damages on the delivery note and check the machine
immediately after unpacking for transport damage or missing or damaged parts. Report any
damage to the machine or missing parts immediately to your retailer or freight forwarder.
5.2 The workplace
Choose a suitable place for the machine.
Pay attention to the safety requirements and the dimensions of the machine.
The selected location must ensure a suitable connection to the electrical supply as well as the
possibility of connection to an extraction system. Make sure that the machine is placed on a solid
and level surface and that the ground can support the load of the machine. The machine must
be levelled at all support points. It is also necessary to guarantee a distance of at least 0.8 m
around the machine. In front of and behind the machine, the necessary distance must be
provided for the feeding of long workpieces.
3. SAFETY Cont...
4. TRANSPORT
5. ASSEMBLY
7
5.3 Preparation of the surface
NOTICE
The use of paint thinners, gasoline, corrosive chemicals or abrasive cleaners will result
in damage to the surface! Therefore use only mild cleaning agents.
Before you install and commission the machine at the intended location, carefully remove the
anti-corrosion protection and grease residues. This can be done with the usual solvents. Under
no circumstances should you use nitro thinner or other cleaning agents that could attack the
machine's paint.
5.4 Assembling the machine
The machine has been disassembled for transport and must be assembled before use. Follow
the instructions below:
WARNING
Handling the machine with the mains supply intact can result in serious injury or
death. Therefore, do not connect the machine to the power supply before
completing the assembly.
1. Assembly socket
The socket consists of 2 different socket
elements (1).
•The socket elements are assembled with 3
screws M6x20, washers and nuts each (2).
NOTE: Make sure that the threaded holes for the
machine feet are located at the bottom.
5. ASSEMBLY Cont...
8
2. Assembly machine feet
•Screw the 4 machine feet into the threaded
holes at the corners of the socket (1).
NOTE: Make sure that the machine is aligned
horizontally (spirit level).
3. Disassembly of wooden transport base
•Tilt the machine onto a carton base.
•Remove the transport screws with a wrench.
•If the nuts rotate in the machine, it is possible
to grip laterally into the machine to secure
the nuts against rotation.
•Remove the components, included in the
delivery content, from the inside of the
machine.
4. Assembly socket on machine
•Because the machine is heavy, it is
recommended to tilt the socket (1) and the
machine (2) and to connect them while lying
on a horizontal surface.
•Socket and machine are connected at the
boreholes in the corners (3) with screws
M6x20, washers and nuts.
NOTE: The machine is heavy! 2 persons are
required to raise the machine.
5. Assembly suction hose Ø 70 mm
5.1. Suction socket
•Mount the suction socket laterally on the
machine with 4 Phillips screws M5x15,
washers and nuts (1).
5.2. Suction hose Ø 70 mm
•Attach one end of the suction hose Ø 70 mm
(2) with a hose clamp (3) at the suction socket
(4) on the inside of the machine.
•Attach the other end of the suction hose Ø 70
mm (2) to the outlet (5) of the lower saw blade
guide with a hose clamp (3).
5. ASSEMBLY Cont...
9
6. Assembly handwheel saw blade tilting
•Place the handwheel for saw blade tilting on
the shaft.
•The flattened side at the shaft (1) must be
exactly in line with the Allen screw (2) on the
handwheel.
•Push the handwheel completely onto the
shaft and tighten the Allen screw (2) with
Allen key (3).
7. Check saw blade alignment to main table
•The T-slots on the main table must be aligned
parallel to the saw blade.
•If the deviation is greater, the following
adjustments can still be made.
1. Loosen the mounting screws (1) and the
saw unit parallel by the play of the screws.
2. Tighten the screws again after the
adjustment.
8. Assembly sliding table
SIP Code 01481 (Optional)
8.1. Sliding table brackets
•Unscrew the two screws (2) at the two sliding
table brackets (1).
•Insert 2 Allen screws (2) each in the
corresponding boreholes (3) on both sides of
the worktable (4).
•Position the two sliding table brackets (1)
laterally at the underside of the worktable
and tighten the Allen screws (2) well at the
top using an Allen key.
5. ASSEMBLY Cont...