Skandia Elevator I Series User manual

ASSEMBLY INSTRUCTIONS
I-LINE
KTIFg
ZMA0362US 2019-02-01

Inspection of Goods
Check that the number of packages agrees with the delivery note and that
the packing and goods are not damaged. Make a note of any damage and
missing materials on the consignment note and report it to the carrier and
to us. Make sure the delivery is complete after unpacking the goods. Any
materials that are found to be incorrect must not be assembled.
Warranty
A 2-year factory warranty from the day of delivery applies to all models
of Skandia Elevator AB machinery. A condition of the warranty and any
subsequent compensation is that Skandia Elevator AB is contacted and an
agreement reached between the customer and Skandia Elevator AB on how
any faults should be rectied. The warranty covers all parts that are damaged
or break due to faulty design or manufacture. Faults and damage caused by
faulty assembly, incorrect use, or lack of maintenance will not be covered by
the warranty.
CE mark
A CE mark is located on the transmission side of the drive and is proof
that the machine has been manufactured in accordance with EU machine
directives and complies with safety requirements. The CE mark contains
information concerning year of manufacture, model designation, and order
number. Always specify the order number in the event of a claim and when
ordering spare parts.
EC Declaration
Skandia Elevator AB
Arentorp
S-53494 Vara
SWEDEN
declare under our sole responsibility that the product:
KTIFg
order number:
.............................................................................................................................................................................
to which this declaration relates is in conformity with Council Directive of
December 29, 2009, on the harmonization of the member States relating to
machinery, 2006/42/EC.
Unless otherwise specied on the CE mark, the product is manufactured
in accordance with EU Machinery Directive and is classied as Category III
3D/0D. It is intended for the transport of materials that correspond with ATEX
Zone 22, and the external environment is unclassied.
Vara 29/12 2009
Joakim Larsson, CEO
SKANDIA ELEVATOR – KTIFg
Delivery information

Thank you for choosing Skandia Elevator!
Your conveyor system must be assembled correctly and maintained
thoroughly if it is to operate satisfactorily. These assembly instructions and
the separate maintenance instructions must be followed for the warranty to
apply.
We hope you will be pleased with your Skandia conveyor equipment for a long
time.
SKANDIA ELEVATOR – KTIFg
Contents
Machine overview..................................................................................................................6
Safety information...................................................................................................................7
General safety information...............................................................................................................................7
Electrical safety .............................................................................................................................................................8
Safety decals....................................................................................................................................................................9
Before assembly.................................................................................................................... 11
Connection of the machine.................................................................................... 14
Trench intake section.......................................................................................................................................... 14
Connection between trench intake section and intake pit....................................... 14
Connection to following machine...........................................................................................................15
Assembling the machine............................................................................................ 16

Parts Pos.
Tail end 1
Trench intake section 2
Intermediate section 3
Drive 4
Pop-up overloading ap 5
Geared motor 6
Outlet 7
Safety decals DEK X X X X
7
2
5
1
34
6
DEK3030
DEK3030
DEK3070
6 SKANDIA ELEVATOR – KTIFg
Machine overview

The owner of the transport equipment is responsible for these assembly
instructions always being available to the tters, electricians, maintenance
technicians and engineering technicians concerned.
Incorrect assembly and/or operation may lead to personal injury or damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
Read the assembly instructions carefully before assembly, electrical
connection, maintenance or operation commences. If any part of these
instructions should be difcult to comprehend, please get in touch with your
reseller for assistance.
The safety information is presented and interpreted as follows:
!
WARNING!
Disregarding instructions given in warnings can cause serious personal
injury or death.
!
IMPORTANT!
Ignoring the instructions given in important texts may cause damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
Note! indicates that the text contains information that will simplify the
assembly process.
General
!
WARNING!
• Ensure that everyone responsible for assembly, electrical connection,
maintenance and operation of the conveyor equipment has read and
understood the instructions and safety information.
• Use protective gloves, helmet, steel-toed boots, ear defenders,
protective goggles and high-vis vest when carrying out assembly,
electrical connection, maintenance and operation of conveyor
equipment.
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SKANDIA ELEVATOR – KTIFg
Safety information

!
WARNING!
• All electrical equipment must be connected by a qualified electrician.
See separate connecting directions for electronics.
• The power switch must be permanently mounted and located to allow
easy access when performing maintenance work.
• Ensure the safety switch for the pop up overloading flap is engaged
during operation.
!
WARNING!
Read the separate maintenance instructions before taking the machine
into service.
!
IMPORTANT!
• If the machine is being assembled outdoors, the motors and
transmissions must be fitted with a weather cover.
• The conveyor cannot be operated in both directions.
• If a short circuit should occur, make sure that the electrical
equipment is in working order before continuing operation.
•Make usre that the electrical equipment is kept free from dirt, dust,
moisture, and electrostatic charge.
• The machine is not designed to be stood or walked on.
!
WARNING!
• Stop the machinery and turn off electric power before attempting any
type of assembly, electrical connection or maintenance work.
• Do not start the machinery without the lid, hatches, covers, guards,
and connections attached in such a way that they can only be opened
with tools.
• Connections to, from, and between machinery must be permanently
mounted and fully enclosed. If the installation design does not allow
this at an outlet, finish off with a 1 m (3.3 ft) pipe.
Electrical connection
!
IMPORTANT!
• Make sure the motor protection is set to the correct ampere setting for
the motor.
• Ensure the chain switch (optional accessory) is engaged during
operation.
Maintenance
Inadequate maintenance may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions
or a reduction in capacity.
Incorrect electrical connection may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions
or a reduction in capacity.
8 SKANDIA ELEVATOR – KTIFg

Part number/Safety decal
Refer to the "Machine Overview" chapter for
location.
Written denition
DEK3090 Read the "Back stop" section in the
elevator's assembly instructions before
test starting the motor for the rst time.
DEK3100 Do not place the valve with the motor
side face down.
DEK3140 Changing settings and equipment is
prohibited.
DEK3030 Warning for conveyor chain!
DEK3060 Warning for bucket belt!
S
K
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D
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A
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L
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V
A
T
O
R
–
D
E
K
3
0
9
0
SKANDIA ELEVATOR - DEK3030
SKANDIA ELEVATOR – DEK3060
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
0
0
S
K
A
N
D
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A
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L
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V
A
T
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–
D
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3
1
4
0
Safety decals
!
WARNING!
The machine is supplied with safety decals on delivery. They must not be removed or
defaced. If a safety decal becomes damaged, you can order a new one free of charge
from Skandia Elevator AB. Specify the part number of the decal. See the section below
and the previous chapter Machine Overview.
There are safety decals for:
- Mandatory (white symbol on round blue background).
- Forbidden (black strike-through symbol on round white background with red surround).
- Warning (black symbol on triangular yellow background with black surround).
Skandia Elevator machines may have the following safety decals:
!
WARNING!
The mandatory instruction, forbiddance or warning given on all safety decals must be
considered or serious injury or death may follow.
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SKANDIA ELEVATOR – KTIFg

DEK3040 Warning for chain drive!
DEK3050 Warning for belt drive!
DEK3070 Warning for rotating conveyor drive
shaft!
DEK3080 Warning for rotating elevator drive shaft!
DEK3110 Warning for moving machinery!
DEK3120 Warning for moving machinery!
DEK3010 Warning for dust explosion!
DEK3130 Warning, maximum 2 persons = 200
kg/440 lbs may be on the platform and
ladders at one time!
SKANDIA ELEVATOR – DEK3040
SKANDIA ELEVATOR – DEK3070
SKANDIA ELEVATOR – DEK3080
SKANDIA ELEVATOR – DEK3050
SKANDIA ELEVATOR – DEK3110
SKANDIA ELEVATOR - DEK3010
SKANDIA ELEVATOR – DEK3130
MAX
200 440
/
=kg lb
SKANDIA ELEVATOR – DEK3120
10 SKANDIA ELEVATOR – KTIFg

Note! If an intermediate section/drive is installed on a trench intake section,
specially adapted side joining plates are used. See the section "Assembling
the machine."
1.
Remove joining plates that are attached the wrong way around inside/outside
the intermediate sections and in the drive. bolts for assembling the conveyor
are underneath.
Install joining plates that have been removed in the same way and at the
same end as the preassembled joining plates.
Note! The bolt used to fasten the joining plate is not needed for assembly.
The conveyor can be assembled directly in place in the installation or
separately and then lifted in place. The design and space requirements of
the installation and the length of the conveyor will determine which method is
most suitable.
• The conveyor length must not exceed 14 meters (45.9 ft) if being
lifted after assembly. Its weight must be distributed over several
lifting points, with one supporting the support frame of the drive. The
maximum distance between lifting points is 12 meters (39.4 ft).
• The maximum span between supports for a standard conveyor is 6
meters (19.7 ft). This distance is 12 meters (39.4 ft) if cable supports
are used.
• Relieve the weight of the drive with braces supported on the ground
and/or a nearby stable construction. If the machine has a geared
motor, brace its support frame. Never use the motor/geared motor to
brace against.
!
IMPORTANT!
• Make sure that the machine is situated correctly in relation to the
planned connections.
2.
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SKANDIA ELEVATOR – KTIFg
Before assembly

Remove joining plates in trench intake sections to be assembled to the tail
end/intermediate section.
4.
Remove the lid plates.
3.
Lay out the machine parts in the order in which they are to be assembled.
5.
12 SKANDIA ELEVATOR – KTIFg

The trench intake section is designed so that it can be connected to the
intake pit.
!
WARNING!
• The connection between the trench intake section and the intake pit
must be permanently mounted and enclosed.
• The intake pit must be installed with a permanent protective grating
!
IMPORTANT!
The full weight of the intake pit must never rest on the conveyor.
Connection between trench intake section and intake pit
Trench intake section
A trench intake section is a self-regulating inlet used for feeding from an
intake pit.
Assemble the outlet as instructed in the section "Assemble the machine."
!
IMPORTANT!
Use only recommended outlet and connecting components.
!
WARNING!
Connections to, from, and between machinery must be permanently
mounted and fully enclosed. If the installation design does not allow this
at an outlet, nish off with a 1 m (3.3 ft) pipe.
14 SKANDIA ELEVATOR – KTIFg
Connection of the machine

Connection to following machine
Connect the conveyor to the following machine according to its assembly
instructions.
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SKANDIA ELEVATOR – KTIFg

1.
3.
2.
!
IMPORTANT!
Make sure the bottom joints are smooth.
Note! Use lock nuts.
Install the side bolts.
Push the machine parts together.
!
IMPORTANT!
Make sure that machine parts are assembled in a straight line and are
not twisted.
!
IMPORTANT!
When assembling outdoors, the seams in the side plates, lid, and inlet
must be sealed with silicone.
Install the bottom bolts.
Assemble the side joints.
16 SKANDIA ELEVATOR – KTIFg
Assembling the machine

Install the chain return rollers in the intermediate sections.
4.
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SKANDIA ELEVATOR – KTIFg

5.
6.
7.
8.
Assemble the lengths of chain in the bottom of the conveyor.
Assemble the chain lengths on the upper level of the conveyor.
Assemble the conveyor chain over the drive's chain sprocket.
Note! The chain brackets "push" the ights against the drive.
Position the conveyor chain over the tail end's chain sprocket. Shorten it to
the correct length if necessary, and then assemble it.
!
IMPORTANT!
Make sure that the conveyor chain is centered, runs freely, and does not
foul the sides of the conveyor.
Slide the tail end shaft to the forward position, towards the drive.
18 SKANDIA ELEVATOR – KTIFg

9.
10.
Check the tension of the conveyor chain by pressing it down between the two
return rollers. If it can be pressed down 5-10 mm (0.2-0.4 in) it is tensioned
correctly.
5-10 mm
(0.2-0.4 in)
Tighten the conveyor chain with the tensioning bolts in the tail end.
Note! The tensioning bolts have self-locking xed nuts inside the conveyor.
!
IMPORTANT!
• Make sure that the tail end shaft is at a right angle to the conveyor
chain.
• Make sure that the conveyor chain is not over-tensioned.
Once assembly of the conveyor is complete, test run it for a while and then
re-check the tension.
A new conveyor chain must be run for a period of time and then readjusted.
!
IMPORTANT!
Check the conveyor chain after 50 operating hours. See the separate
maintenance instructions for information on maintenance.
19
SKANDIA ELEVATOR – KTIFg

Assemble the lid and joining plates in the order A-E.
11.
12.
A
B
C
D
E
13.
!
WARNING!
The rotating drive shaft is partially exposed between the gearbox motor
and the drive if the weather cover is not used.
A
Note! Use the joining plate to cover seams in the lid that do not overlap.
Note! Assemble the outlet with the existing bolt.
!
IMPORTANT!
• Install rubber gaskets in the joint grooves.
• When assembling outdoors, the seams in the side plates, lid, and inlet
must be sealed with silicone.
20 SKANDIA ELEVATOR – KTIFg