Skandia Elevator I Series User manual

ASSEMBLY INSTRUCTIONS
I-LINE
KTIS
ZMA03561US 2020-10-01

Inspection of Goods
Check that the number of packages agrees with the delivery note and that
the packing and goods are not damaged. Make a note of any damage and
missing materials on the consignment note and report it to the carrier and
to us. Make sure the delivery is complete after unpacking the goods. Any
materials that are found to be incorrect must not be assembled.
Warranty
A 2-year factory warranty from the day of delivery applies to all models
of Skandia Elevator AB machinery. A condition of the warranty and any
subsequent compensation is that Skandia Elevator AB is contacted and an
agreement reached between the customer and Skandia Elevator AB on how
any faults should be rectied. The warranty covers all parts that are damaged
or break due to faulty design or manufacture. Faults and damage caused by
faulty assembly, incorrect use, or lack of maintenance will not be covered by
the warranty.
CE mark
A CE mark is located on the transmission side of the drive and is proof
that the machine has been manufactured in accordance with EU machine
directives and complies with safety requirements. The CE mark contains
information concerning year of manufacture, model designation, and order
number. Always specify the order number in the event of a claim and when
ordering spare parts.
EC Declaration
Skandia Elevator AB
Arentorp
S-53494 Vara
SWEDEN
declare under our sole responsibility that the product:
KTIS
order number:
.............................................................................................................................................................................
to which this declaration relates is in conformity with Council Directive of
December 29, 2009, on the harmonization of the member States relating to
machinery, 2006/42/EC.
Unless otherwise specied on the CE mark, the product is manufactured
in accordance with EU Machinery Directive and is classied as Category II
0D/0D.
Vara 29/12 2009
Joakim Larsson, CEO
SKANDIA ELEVATOR – KTIS
Delivery information

Machine overview..................................................................................................................6
Safety information...................................................................................................................7
General safety information...............................................................................................................................7
Electrical safety .............................................................................................................................................................8
Safety decals....................................................................................................................................................................9
Before assembly.................................................................................................................... 11
Connection of the machine.................................................................................... 13
Assembling the machine............................................................................................ 14
Settings for the forward driving end/support wheel.......... 22
Assembly/location of electrical connection components 23
Thank you for choosing Skandia Elevator!
Your conveyor system must be assembled correctly and maintained
thoroughly if it is to operate satisfactorily. These assembly instructions and
the separate maintenance instructions must be followed for the warranty to
apply.
We hope you will be pleased with your Skandia conveyor equipment for a long
time.
SKANDIA ELEVATOR – KTIS
Contents

Parts Pos.
Drive 1
Angle gear motor 2
Center outlet cross 3
Intermediate section 4
Forward driving end 5
Rotation switch 6
Safety decals DEK X X X X
6
1
24
4
5
3
DEK3030
DEK3030
DEK3125
DEK3070
DEK3040
6 SKANDIA ELEVATOR – KTIS
Machine overview

The owner of the transport equipment is responsible for these assembly
instructions always being available to the tters, electricians, maintenance
technicians and engineering technicians concerned.
Incorrect assembly and/or operation may lead to personal injury or damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
Read the assembly instructions carefully before assembly, electrical
connection, maintenance or operation commences. If any part of these
instructions should be difcult to comprehend, please get in touch with your
reseller for assistance.
The safety information is presented and interpreted as follows:
!
WARNING!
Disregarding instructions given in warnings can cause serious personal
injury or death.
!
IMPORTANT!
Ignoring the instructions given in important texts may cause damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
Note! indicates that the text contains information that will simplify the
assembly process.
General
!
WARNING!
• Ensure that everyone responsible for assembly, electrical connection,
maintenance and operation of the conveyor equipment has read and
understood the instructions and safety information.
• Use protective gloves, helmet, steel-toed boots, ear defenders,
protective goggles and high-vis vest when carrying out assembly,
electrical connection, maintenance and operation of conveyor
equipment.
7
SKANDIA ELEVATOR – KTIS
Safety information

!
WARNING!
• All electrical equipment must be connected by a qualified electrician.
See separate connecting directions for electronics.
• The power switch must be permanently mounted and located to allow
easy access when performing maintenance work.
!
WARNING!
Read the separate maintenance instructions before taking the machine
into service.
!
IMPORTANT!
• If a short circuit should occur, make sure that the electrical
equipment is in working order before continuing operation.
• Make usre that the electrical equipment is kept free from dirt, dust,
moisture, and electrostatic charge.
• The machine is not designed to be stood or walked on.
!
WARNING!
• Stop the machinery and turn off electric power before attempting any
type of assembly, electrical connection or maintenance work.
• Do not start the machinery without the lid, hatches, covers, guards,
and connections attached in such a way that they can only be opened
with tools.
• The sweep conveyor's conveyor chain and forward driving wheel are
not fully built-in for functional reasons. Do not remain in the vicinity of
the machine while it is operating.
• The silo's center and intermediate outlet hoppers are not protected for
functional reasons. Do not remain in the vicinity of the outlet hoppers
while the machine is operating.
• The connections to the bottom conveyor must be firmly attached and
fully sealed.
• The rotating drive shaft is partially exposed between the angle gear
motor and the drive end.
Electrical connection
!
IMPORTANT!
• Make sure the motor protection is set to the correct ampere setting for
the motor.
• Ensure that the rotation guard is engaged during operation.
Maintenance
Inadequate maintenance may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions
or a reduction in capacity.
Incorrect electrical connection may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions
or a reduction in capacity.
8 SKANDIA ELEVATOR – KTIS

Safety decals
!
WARNING!
The machine is supplied with safety decals on delivery. They must not be removed or
defaced. If a safety decal becomes damaged, you can order a new one free of charge
from Skandia Elevator AB. Specify the part number of the decal. See the section
below and the previous chapter Machine Overview.
There are safety decals for:
- Mandatory (white symbol on round blue background).
- Forbidden (black strike-through symbol on round white background with red surround).
- Warning (black symbol on triangular yellow background with black surround).
Skandia Elevator machines may have the following safety decals:
Part number/Safety decal
Refer to the "Machine Overview" chapter for location.
Written denition
DEK3090 Read the "Back stop" section in the
elevator's assembly instructions before
test starting the motor for the rst time.
DEK3100 Do not place the valve with the motor
side face down.
DEK3140 Changing settings and equipment is
prohibited.
DEK3030 Warning for conveyor chain!
DEK3060 Warning for bucket belt!
!
WARNING!
The mandatory instruction, forbiddance or warning given on all safety decals must be
considered or serious injury or death may follow.
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
0
9
0
SKANDIA ELEVATOR - DEK3030
SKANDIA ELEVATOR – DEK3060
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
0
0
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
4
0
9
SKANDIA ELEVATOR – KTIS

DEK3040 Warning for chain drive!
DEK3050 Warning for belt drive!
DEK3070 Warning for rotating conveyor drive
shaft!
DEK3080 Warning for rotating elevator drive shaft!
Warning for moving machinery!
DEK3010 Warning for dust explosion!
DEK3130 Warning, maximum 2 persons = 200
kg/440 lbs may be on the platform and
ladders at one time!
SKANDIA ELEVATOR – DEK3040
SKANDIA ELEVATOR – DEK3070
SKANDIA ELEVATOR – DEK3080
SKANDIA ELEVATOR – DEK3050
SKANDIA ELEVATOR – DEK3125
SKANDIA ELEVATOR - DEK3010
SKANDIA ELEVATOR – DEK3130
MAX
200 440
/
=kg lb
SKANDIA ELEVATOR – DEK3120 SKANDIA ELEVATOR – DEK3110
DEK3110
DEK3120
DEK3125
10 SKANDIA ELEVATOR – KTIS

!
IMPORTANT!
Ensure that the center and intermediate outlet hoppers are braced from
below if they are mounted in an inclined oor.
The conveyor is assembled on site in the silo.
Note! The center hopper is tted before or after tting the sweep conveyor's
center outlet cross (A) depending on the type of silo oor.
!
IMPORTANT!
The machine must have a distance of between 100-250 mm (3.9-9.8
in) from the silo wall
100-250 mm
A
B1-B44
C3
D2
C1 C2
D1
D3
D4
1.
Remove the shims, B1-B44, cable protectors C1-C3 and bolt unions (D1-D4)
from the center outlet cross (A).
Note! For reassembly of cable protectors C1-C3, see the last chapter,
"Assembly/location of electrical connection components".
11
SKANDIA ELEVATOR – KTIS
Before assembly

E
A
D1
D3
D4
2.
Fit the center outlet cross (A) in the center outlet hopper (E) with bolt unions
(D1-D4).
D2
12 SKANDIA ELEVATOR – KTIS

!
IMPORTANT!
Use only recommended outlet and connecting components.
Connection of center and intermediate outlet hoppers to the
following machine
Connect the center and intermediate outlet hoppers to the following machine
in accordance with its assembly instructions.
!
WARNING!
• The sweep conveyor's conveyor chain and forward driving wheel are
not fully built-in for functional reasons. Do not remain in the vicinity of
the machine while it is operating.
• The connections to the bottom conveyor must be firmly attached and
fully sealed.
13
SKANDIA ELEVATOR – KTIS
Connection of the machine

!
IMPORTANT!
Make sure that machine parts are assembled in a straight line and are
not twisted. Support the machine parts at the same level and tighten
the bolts in the joints alternately.
1-I.
Fit the drive end (A) in the center outlet cross. The height (h) of the drive end
above the silo oor can be adjusted by adding shims (B1-B44) in sufcient
numbers on the top of the center outlet cross (C1) center plate (C2). The
remaining shims are tted to the underside of the center outlet cross.
1-II. Adjust the height of the support wheel (D) with the adjustable screws
(E1-E5).
!
IMPORTANT!
Make sure that the drive end is horizontal across the short side.
I.
II.
B1-B44
C1
C2
D
E1-E5
A
A
h
B1-B44
14 SKANDIA ELEVATOR – KTIS
Assembling the machine

2.
Remove the lid (F) and joint parts (GI) from all parts of the machine. Remove
the brace rails (J) from the intermediate sections (K) and the forward driving
end (L).
3-I.
Align the forward driving end (L) next to the silo wall in a straight center line
from the drive end.
!
IMPORTANT!
The machine must have a distance of between 100-250 mm (3.9-9.8 in)
from the silo wall
3-II.
Calculate how long the X-section of the machine may be (see illustration
below) and how much the forward driving end (L) may have to be shortened.
Shortening can be done in steps of 50 mm (2.0 in) from 1750 (68.9 in)
(supplied in full length) to a maximum of 1500 mm (59 in).
F
I
J
G
H
L
K
silo radius
X
K1+K2+...
K1 K2
The machine must
have a distance of
between 100-250
mm (3.9-9.8 in)
from the silo wall
1750 mm (68.9 in)
1000 mm
Max. - 250 mm (in steps of 50
L
360 mm
Max - 9.8 in (in steps of 2.0 in)
15
SKANDIA ELEVATOR – KTIS

4.
Note! The outlet slide is easier to attach before the conveyor is assembled.
4-I.
Detach the parts (M1-3, N-0) and bolt unions in accordance with the
illustration. Slide in the adjustable intermediate section part (L1) the number
of mm in steps of 50 that the forward driving end will be shortened by. Cut
the shims (M1-M3) and broom molding (N) to the right length.
4-II.
Clamp together the cut end of the broom molding. Drill new holes and
reassemble the parts (M1-3, N-0) and bolt unions in accordance with the
illustration.
N
M1-3
O
I.
II.
L1
N
M1-3
O
ø10,5 mm
16 SKANDIA ELEVATOR – KTIS

5.
Assemble the machine parts (A, K1-2, L) with joint parts (H, I), bolt unions and
brace rails (J) in accordance with the illustration.
!
IMPORTANT!
Make sure that machine parts are assembled in a straight line and are
not twisted. Support the machine parts at the same level and tighten
the bolts in the joints alternately.
I
J
H
L
A
K2
K1
K2
L
L
K2
M8x20
M8x20 M8x30
M8x16
M8x20
M8x20
M8x16
M8x16
17
SKANDIA ELEVATOR – KTIS

6.
Assemble the chain lengths and position in the bottom plate and on the
upper level of the machine.
!
IMPORTANT!
Ensure that when the chain lengths are mounted, they are turned in the
right direction in relation to the center outlet; see the components in the
magnied illustrations.
Note! Route the chain lengths over the chain sprockets, cut if necessary to
the correct length and then fully assemble the chain.
!
IMPORTANT!
Make sure that the conveyor chain is centered, runs freely, and does not
foul the sides of the conveyor.
18 SKANDIA ELEVATOR – KTIS

Montering maskin T8
Text 18
7.
Tighten the conveyor chain with the tensioning bolts in the drive.
Note! The tensioning bolts have self-locking xed nuts inside the conveyor.
!
IMPORTANT!
• Make sure that the tail end shaft is at a right angle to the conveyor
chain.
• Make sure that the conveyor chain is not over-tensioned.
The conveyor chain is too taut if it cannot be pulled sideways slightly at the
drive wheel. Release the tension until it can be pulled slightly sideways.
Once assembly of the conveyor is complete, test run it for a while and then
re-check the tension..
A new conveyor chain must be run for a period of time and then readjusted.
!
IMPORTANT!
Check the conveyor chain after 50 operating hours. See the separate
maintenance instructions for information on maintenance.
19
SKANDIA ELEVATOR – KTIS

8. Applies if support wheel is to be installed:
Fit the parts (A-C) at the central joint on the machine before the lid is
positioned. Screws used in the machine must be re-used.
Note: The wheel on part (C) only reaches down to the oor when the silo is
full and the machine is loaded with grain.
AB1-2 C
20 SKANDIA ELEVATOR – KTIS