Skandia Elevator L Series User manual

ASSEMBLY INSTRUCTIONS
L-LINE
KTG
ZMA0304US 2019-02-01

SKANDIA ELEVATOR –KTG
Delivery information
Inspection of Goods
Check that the number of packages agrees with the delivery note and that
the packing and goods are not damaged. Make a note of any damage and
missing materials on the consignment note and report it to the carrier and
to us. Make sure the delivery is complete after unpacking the goods. Any
materials that are found to be incorrect must not be assembled.
Warranty
A 2-year factory warranty from the day of delivery applies to all models
of Skandia Elevator AB machinery. A condition of the warranty and any
subsequent compensation is that Skandia Elevator AB is contacted and an
agreement reached between the customer and Skandia Elevator AB on how
any faults should be rectied. The warranty covers all parts that are damaged
or break due to faulty design or manufacture. Faults and damage caused by
faulty assembly, incorrect use, or lack of maintenance will not be covered by
the warranty.
CE mark
A CE mark is located on the transmission side of the drive and is proof
that the machine has been manufactured in accordance with EU machine
directives and complies with safety requirements. The CE mark contains
information concerning year of manufacture, model designation, and order
number. Always specify the order number in the event of a claim and when
ordering spare parts.
EC Declaration
Skandia Elevator AB
Arentorp
S-53494 Vara
SWEDEN
declare under our sole responsibility that the product:
KTG
order number:
.............................................................................................................................................................................
to which this declaration relates is in conformity with Council Directive of
December 29, 2009, on the harmonization of the member States relating to
machinery, 2006/42/EC.
Unless otherwise specied on the CE mark, the product is manufactured
in accordance with EU Machinery Directive and is classied as Category III
3D/0D. It is intended for the transport of materials that correspond with ATEX
Zone 22, and the external environment is unclassied.
Vara 29/12 2009
Joakim Larsson, CEO

Thank you for choosing Skandia Elevator!
Your conveyor system must be assembled correctly and maintained
thoroughly if it is to operate satisfactorily. These assembly instructions and
the separate maintenance instructions must be followed for the warranty to
apply.
We hope you will be pleased with your Skandia conveyor equipment for a long
time.
Machine overview..................................................................................................................7
Safety information...................................................................................................................8
General safety information...............................................................................................................................9
Electrical safety .........................................................................................................................................................10
Safety decals................................................................................................................................................................11
Before assembly.................................................................................................................... 12
Construction dimensions for inclined conveyors..................................................................14
Connection of the machine.................................................................................... 16
Trench intake section..........................................................................................................................................16
Connection between trench intake section and intake pit....................................... 16
Connection to following machine........................................................................................................... 17
Assembling the machine............................................................................................ 18
Assembling the motor.................................................................................................... 26
SKANDIA ELEVATOR –KTG
Contents

Parts Pos..
Tail end 1
Trench intake section 2
Bend section 3
Drive 4
Motor 5
Transmission with guard 6
Outlet 7
Safety decals DEK X X X X
2
1
3
4
6
7
5
7
SKANDIA ELEVATOR –KTG
Machine overview
DEK3030
DEK3030
DEK3040

The owner of the transport equipment is responsible for these assembly
instructions always being available to the tters, electricians, maintenance
technicians and engineering technicians concerned.
Incorrect assembly and/or operation may lead to personal injury or damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
Read the assembly instructions carefully before assembly, electrical
connection, maintenance or operation commences. If any part of these
instructions should be difcult to comprehend, please get in touch with your
reseller for assistance.
The safety information is presented and interpreted as follows:
!
WARNING!
Disregarding instructions given in warnings can cause serious personal
injury or death.
!
IMPORTANT!
Ignoring the instructions given in important texts may cause damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
Note! indicates that the text contains information that will simplify the
assembly process.
General
!
WARNING!
• Ensure that everyone responsible for assembly, electrical connection,
maintenance and operation of the conveyor equipment has read and
understood the instructions and safety information.
• Use protective gloves, helmet, steel-toed boots, ear defenders,
protective goggles and high-vis vest when carrying out assembly,
electrical connection, maintenance and operation of conveyor
equipment.
8SKANDIA ELEVATOR – KTG
Safety information

!
WARNING!
• All electrical equipment must be connected by a qualified electrician. See
separate connecting directions for electronics.
• The power switch must be permanently mounted and located to allow easy
access when performing maintenance work.
• Ensure the safety switch for the inspection cover (optional accessory) is
engaged during operation.
!
WARNING!
Read the separate maintenance instructions before taking the machine into
service.
!
IMPORTANT!
• If the machine is being assembled outdoors, the motors and transmissions
must be fitted with a weather cover.
• Ensure the safety switch for the pop up overloading flap is engaged during
operation.
• If a short circuit should occur, make sure that the electrical equipment is in
working order before continuing operation.
• Make usre that the electrical equipment is kept free from dirt, dust, moisture,
and electrostatic charge.
• The machine is not designed to be stood or walked on.
!
WARNING!
• Stop the machinery and turn off electric power before attempting any type of
assembly, electrical connection or maintenance work.
• Do not start the machinery without the lid, hatches, covers, guards, and
connections attached in such a way that they can only be opened with tools.
• Connections to, from, and between machinery must be permanently mounted
and fully enclosed. If the installation design does not allow this at an outlet,
finish off with a 1 m (3.3 ft) pipe.
Electrical connection
!
IMPORTANT!
• Make sure the motor protection is set to the correct ampere setting for the
motor.
• Ensure the chain switch (optional accessory) is engaged during operation.
Maintenance
Inadequate maintenance may lead to personal injury or damage to the conveyor
equipment and/or other equipment. It can also cause malfunctions or a reduction
in capacity.
Incorrect electrical connection may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions or a
reduction in capacity.
9
SKANDIA ELEVATOR –KTG

Safety decals
!
WARNING!
The machine is supplied with safety decals on delivery. They must not be
removed or defaced. If a safety decal becomes damaged, you can order a new
one free of charge from Skandia Elevator AB. Specify the part number of the
decal. See the section below and the previous chapter Machine Overview.
There are safety decals for:
- Mandatory (white symbol on round blue background).
- Forbidden (black strike-through symbol on round white background with red surround).
- Warning (black symbol on triangular yellow background with black surround).
Skandia Elevator machines may have the following safety decals:
Part number/Safety decal
Refer to the "Machine Overview" chapter for
location.
Written denition
DEK3090 Read the "Back stop" section in the
elevator's assembly instructions before
test starting the motor for the rst time.
DEK3100 Do not place the valve with the motor
side face down.
DEK3140 Changing settings and equipment is
prohibited.
DEK3030 Warning for conveyor chain!
DEK3060 Warning for bucket belt!
!
WARNING!
The mandatory instruction, forbiddance or warning given on all safety decals
must be considered or serious injury or death may follow.
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
0
9
0
SKANDIA ELEVATOR - DEK3030
SKANDIA ELEVATOR – DEK3060
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
0
0
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
4
0
10 SKANDIA ELEVATOR – KTG

DEK3040 Warning for chain drive!
DEK3050 Warning for belt drive!
DEK3070 Warning for rotating conveyor drive
shaft!
DEK3080 Warning for rotating elevator drive shaft!
DEK3110 Warning for moving machinery!
DEK3120 Warning for moving machinery!
DEK3010 Warning for dust explosion!
DEK3130 Warning, maximum 2 persons = 200
kg/440 lbs may be on the platform and
ladders at one time!
SKANDIA ELEVATOR – DEK3040
SKANDIA ELEVATOR – DEK3070
SKANDIA ELEVATOR – DEK3080
SKANDIA ELEVATOR – DEK3050
SKANDIA ELEVATOR – DEK3110
SKANDIA ELEVATOR - DEK3010
SKANDIA ELEVATOR – DEK3130
MAX
200 440
/
=kg lb
SKANDIA ELEVATOR – DEK3120
11
SKANDIA ELEVATOR –KTG

3.
Remove joining plates (X) as illustrated. Note! Other joining plates are used
during assembly.
Illustration A shows: Trench intake section and drive assembled directly to the
bend section.
Illustration B shows: Intermediate section assembled partly between trench
intake section and bend section, partly between bend section and drive.
bolts for assembling the conveyor are in the bag fastened to each machine
part.
2.
Remove the lid plates and the intermediate trays.
The conveyor can be assembled directly in place in the installation or
separately and then lifted in place. The design and space requirements of
the installation and the length of the conveyor will determine which method is
most suitable.
!
IMPORTANT!
• The conveyor length must not exceed 14 meters (45.9 ft) if being
lifted after assembly. Its weight must be distributed over several
lifting points, with one supporting the support frame of the drive. The
maximum distance between lifting points is 12 meters (39.4 ft).
• The maximum span between supports for a standard conveyor is 6
meters (19.7 ft). This distance is 12 meters (39.4 ft) if cable supports
are used.
• Relieve the weight of the drive with braces supported on the ground
and/or a nearby stable construction. If the machine has a geared
motor, brace its support frame. Never use the motor/geared motor to
brace against.
1.
Lay out the machine parts in the order in which they are to be assembled.
12 SKANDIA ELEVATOR – KTG
Before assembly

A
B
X
X
X
X
X
X
X
X
13
SKANDIA ELEVATOR –KTG

X2
X3
Y1 Y3Y2
Z1
Z2
Z3
Z5
Y4
Y5
α
X1
Z4
αX1 Y1 Z1 X2 Y2 Z2 X3 Y3 Z3 Y4 Z4 Y5 Z5
15° 25.8 25.9 3.4 24 23.2 6.2 40 38.6 10.3 17.1 14.5 16.2 4.3
40 38.6 10.3
56 54.1 14.5
80 77.3 20.7
544 525.4 140.8
30° 52.3 50 13.4 24 20.8 12 40 34.6 20 18.1 17.6 14.5 8.4
40 34.6 20
56 48.5 28
80 69.3 40
280 242.5 140
45° 78.5 70.7 29.3 24 16.9 16.9 40 28.3 28.3 14.2 23 11.9 11.9
40 28.3 28.3
56 39.6 39.6
80 56.5 56.5
200 141.4 141.4
70 mm
Max. X2+X3 =
Max. X2+X3 =
Max. X2+X3 =
Inch
Construction dimensions for bend and incline sections
!
IMPORTANT!
Make sure that the machine is situated correctly in relation to the
planned connections.
14 SKANDIA ELEVATOR – KTG

αX1 Y1 Z1 X2 Y2 Z2 X3 Y3 Z3 Y4 Z4 Y5 Z5
15° 645 647 85 600 580 155 1000 966 259 429 364 405 109
1000 966 259
1400 1352 362
2000 1932 518
13600 13136 3520
30° 1309 1250 335 600 520 300 1000 866 500 454 440 363 210
1000 866 500
1400 1212 700
2000 1732 1000
7000 6062 3500
45° 1963 1768 732 600 424 424 1000 707 707 355 575 297 297
1000 707 707
1400 990 990
2000 1414 1414
5000 3535 3535
Max. X2+X3 =
Max. X2+X3 =
Max. X2+X3 =
mm

The trench intake section is designed so that it can be connected to the
intake pit.
!
WARNING!
• The connection between the trench intake section and the intake pit
must be permanently mounted and enclosed.
• The intake pit must be installed with a permanent protective grating
!
IMPORTANT!
The full weight of the intake pit must never rest on the conveyor.
Connection between trench intake section and intake pit
Trench intake section
A trench intake section is a self-regulating inlet used for feeding from an
intake pit.
Assemble the outlet as instructed in the section "Assemble the machine."
!
IMPORTANT!
Use only recommended outlet and connecting components.
!
WARNING!
Connections to, from, and between machinery must be permanently
mounted and fully enclosed. If the installation design does not allow this
at an outlet, nish off with a 1 m (3.3 ft) pipe.
16 SKANDIA ELEVATOR – KTG
Connection of the machine

Connection to following machine
Connect the conveyor to the following machine according to its assembly
instructions.
17
SKANDIA ELEVATOR –KTG

Attach the support leg (Y) at the same time as the bottom joints.
Note! Use only the upper and lower holes between the intermediate sections
and towards the drive.
1.
2.
Assemble the side joints.
Illustration A shows: Trench intake section and drive assembled directly to the
bend section.
Illustration B shows: Intermediate section assembled partly between trench
intake section and bend section, partly between bend section and drive.
Assemble the conveyor from the bend and outwards.
!
IMPORTANT!
Make sure that machine parts are assembled in a straight line and are
not twisted.
Assemble the bottom joints.
!
IMPORTANT!
When assembling outdoors, the seams in the side plates, lid, and inlet
must be sealed with silicone.
18 SKANDIA ELEVATOR – KTG
Assembling the machine

A
B
Y
Y
19
SKANDIA ELEVATOR –KTG

3.
4.
5.
!
IMPORTANT!
Install the nger joints together correctly.
Note! The chain brackets "push" the ights against the drive.
Install the conveyor chain in place in the bottom of the conveyor.
Assemble the lengths of chain into one long conveyor chain.
Note! Use a rope to pull the chain through the bend.
Install the intermediate trays from the bend and outwards.
20 SKANDIA ELEVATOR – KTG