
5
Table of contents
Masthead ...............................................................................................4
Table of contents..................................................................................5
Safety alerts, visual presentation, and layout.................................7
1. Safety instructions...........................................................................8
1.1 General safety instructions......................................................8
1.2 General electrical safety instructions.....................................8
1.3 General behaviour when handling the product ...................8
1.4 Intended use...............................................................................8
1.5 Persons authorized to use the product.................................8
1.6 Foreseeable misuse ..................................................................9
1.7 Referenced documents ............................................................9
1.8 Prohibition of certain activities ...............................................9
1.9 Painting plastic components and seals .................................9
1.10 Safety markings on the product ..........................................9
1.11 Note on the type plate ........................................................10
1.12 Notes on CE marking .......................................................... 10
1.13 Note on Low Voltage Directive.......................................... 10
1.14 Note on Pressure Equipment Directive........................... 10
1.15 Note on UKCA marking....................................................... 10
1.16 Note on EAC marking.......................................................... 10
1.17 Note on China RoHS mark................................................. 10
1.18 Emergency shutdown ......................................................... 10
1.19 First start-up, daily start-up.............................................. 10
1.20 Residual risks........................................................................ 11
2. Lubricants ...................................................................................... 12
2.1 General information............................................................... 12
2.2 Material compatibility ............................................................ 12
2.3 Temperature properties........................................................12
2.4 Aging of lubricants .................................................................12
2.5 Avoidance of faults and hazards.......................................... 12
2.6 Solid lubricants ....................................................................... 12
3. Overview, functional description................................................ 13
3.1 RA pump with rotary drive, coaxial..................................... 13
3.2 RA pump, rotary with coaxial gear...................................... 13
3.3 RA pump, rotary with bevel gear ........................................ 13
3.4 RA pump with electric motor, coaxial................................. 13
3.5 RA pump with electric motor and coaxial gear................. 13
3.6 RA pump with electric motor and bevel gear ................... 14
3.7 RA pump with rotary drive, bevel gear, and grease
reservoir.......................................................................................... 14
3.7.1 RA pump with electric motor, coaxial gear, and
grease reservoir....................................................................14
3.8 RA pump with electric motor, bevel gear, and grease
reservoir.......................................................................................... 14
3.9 RA pump with electric motor, coaxial, with oil reservoir 15
3.10 RA pump with electric motor, coaxial gear, and oil
reservoir.......................................................................................... 15
3.10.1 RA pump with electric motor, bevel gear, and oil
reservoir ................................................................................. 15
3.11 Mode of operation.............................................................16
4. Technical data ............................................................................... 17
4.1 RA pump with rotary drive, coaxial..................................... 17
4.2 RA pump with rotary drive, coaxial gear............................ 19
4.3 RA pump with rotary drive and bevel gear ....................... 21
4.4 RA pump with electric motor, coaxial................................. 23
4.5 RA pump with electric motor, coaxial gear........................ 25
4.6 RA pump with electric motor, bevel gear .......................... 27
4.7 RA pump with 3l oil reservoir, coaxial................................29
4.8 RA pump with 3l oil reservoir, coaxial gear....................... 30
4.9 RA pump with 3l oil reservoir, bevel gear ......................... 32
4.10 RA pump with 7l oil reservoir, coaxial..............................33
4.11 RA pump with 7l oil reservoir, coaxial gear .................... 34
4.12 RA pump with 7l oil reservoir, bevel gear.......................35
4.13 RA pump with 15l oil reservoir, coaxial........................... 36
4.14 RA pump with 15l oil reservoir, coaxial gear.................. 37
4.15 RA pump with 15l oil reservoir, bevel gear .................... 38
4.16 RA pump, rotary with grease reservoir and bevel gear40
4.17 RA pump with grease reservoir, electric motor, and
coaxial gear.....................................................................................42
4.18 RA pump with grease reservoir, electric motor, and
bevel gear .......................................................................................44
4.19 Lubricant level switch for oil (V) and grease (E)............. 47
4.20 Lubricant level switch for grease (F) ................................47
5. Delivery, returns, storage............................................................ 48
5.1 Delivery.....................................................................................48
5.2 Return shipment.....................................................................48
5.3 Storage..................................................................................... 48
5.4 Storage temperature range ................................................. 48
5.5 Storage conditions for products filled with lubricant....... 48
5.5.1 Storage period up to 6 months...............................48
5.5.2 Storage period between 6 and 18 months........... 48
5.5.3 Storage period more than 18 months...................48
5.6 Declaration of decontamination ..........................................48
6. Assembly ........................................................................................ 49
6.1 Connection of the lubrication line........................................ 49
6.2 Positioning the RA pump ......................................................49
6.3 Installation ...............................................................................50
6.3.1 RA pump, rotary......................................................... 50
6.3.2 Multi-line pump unit in foot design, motor type IM
B34..........................................................................................50
6.3.3 Multi-line pump units with 3, 7, and 15 liter
reservoirs ...............................................................................50
6.3.4 Installing the electric lubricant level switches....... 50
6.3.5 Bleeding an RA pump for lubrication grease........ 51
6.3.6 Bleeding an RA pump for lubrication oil................ 51
6.3.7 Adjusting the delivery volume.................................. 52
6.4 Electrical connection .............................................................. 53
7. First start-up................................................................................. 54
7.1 Inspections before first start-up.......................................... 54
7.2 Inspections during first start-up..........................................54
8. Operation........................................................................................ 55
9. Maintenance and repair .............................................................. 56
9.1 Maintenance............................................................................ 56
10. Cleaning ....................................................................................... 57
10.1 Basics .....................................................................................57
10.2 Interior cleaning ...................................................................57
10.3 Exterior cleaning ..................................................................57
11. Faults, causes, and remedies................................................... 58
12. Repairs ......................................................................................... 59
13. Shutdown, disposal.................................................................... 60
13.1 Temporary shutdown..........................................................60
13.2 Permanent shutdown, disassembly ................................. 60
13.3 Disposal..................................................................................60