SKF LINCOLN CLP User manual

Assembly Instructions
Lubrication pump CLP
for progressive systems
Created on: 13.01.2022
Document no.: 951-171-064-EN
Version: 07
Read these instructions before
installation or start-up of the
product and keep them readily
available for consultation.

2
Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC,
Appendix II Part 1 B
The manufacturer hereby declares at its sole responsibility that the partly completed machinery conforms to the essential health and safety requirements
of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing
on the market.
The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded
electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is the manufacturer.
Designation: Electrically operated pump for the feeding of lubricants in interval operation inside a centralized lubrication system
Type: CLP-xxxxxx-xxxx-xxxx-xxxxxxxx
Furthermore, the following directives and standards were applied in the respective applicable areas:
2011/65/EU: RoHS II
2014/30/EU: Electromagnetic Compatibility
EN ISO 12100:2010 EN 60204-1:2018 EN 61000-6-2:2005/AC:2005 EN 61000-6-4:2007/A1:2011
EN 61131-2:2007 EN 809:1998+A1:2009/AC:2010 EN 60034-1:2010/AC:2010 EN 60947-5-1:2004/A1:2009
EN 60947-5-2:2007/A1:2012
EN IEC 63000:2018
The partly completed machinery must not be put into service until it has been established that the machinery into which it is to be incorporated is in
compliance with the provisions of the Machinery Directive 2006/42/EC and all other applicable Directives.
Walldorf, 22.03.2021
Dr. Holger Schmidt
Stefan Schürmann
Manager Modularization
SKF Lubrication Management
Manager PD
Germany South
Manufacturer: SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf
Original UK Declaration of incorporation according to the Supply of Machinery (Safety) Regulations
2008 No. 1597 Annex II
The manufacturer hereby declares under sole responsibility that the partly completed machinery complies with the essential health and safety
requirements of UK legislation Supply of Machinery (Safety) Regulations 2008 No. 1597 Annex I, marked in the Annex to the EC Declaration of
Incorporation as applicable and fulfilled at the time of placing on the market.
The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded
electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited,
2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
Designation: Electrically operated pump for the feeding of lubricants in interval operation inside a centralized lubrication system
Type: CLP-xxxxxx-xxxx-xxxx-xxxxxxxx
Furthermore, the following regulations and standards were applied in the respective applicable areas:
•The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 No. 3032
•Electromagnetic Compatibility Ordinance 2016 No. 1091
EN ISO 12100:2010 EN 60204-1:2018 EN 61000-6-2:2005/AC:2005 EN 61000-6-4:2007/A1:2011
EN 61131-2:2007 EN 809:1998+A1:2009/AC:2010 EN 60034-1:2010/AC:2010 EN 60947-5-1:2004/A1:2009
EN 60947-5-2:2007/A1:2012
EN IEC 63000:2018
The partly completed machinery must not be put into service until it has been established that the machinery into which it is to be incorporated is in
compliance with the provisions of UK legislation Supply of Machinery (Safety) Regulations 2008 No. 1597 and all other applicable Directives.
Walldorf, 22.03.2021
Dr. Holger Schmidt Stefan Schürmann
Manager Modularization
SKF Lubrication Management
Manager PD
Germany South
Manufacturer: SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf

3
Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B
Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled. Any
essential health and safety requirements not listed here are not relevant to this product.
Table 1
Appendix to Declaration of Incorporation
Valid for: P253 AC/DC Smart lubricant feed pumps
No.: Essential health and safety requirement Applicable: Fulfilled:
1.1.1 Definitions YES YES
1.1.2 Principles of safety integration YES YES
1.1.3 Materials and products YES YES
Regarding 1.1.3 Not completely fulfilled: Hazards due to the lubricant used must be assessed by the operator on the basis of the
Safety Data Sheet (SDS) and, if necessary, protective measures must be taken.
1.1.5 Design of machinery to facilitate its handling YES YES
1.1.6 Ergonomics YES YES
Regarding 1.1.6 Not completely fulfilled: The operator must ensure that the pump is integrated into the higher-level machine in
such a way that the pump can be operated and filled ergonomically.
1.2 Control systems YES YES
1.2.1 Safety and reliability of control systems YES YES
1.2.3 Starting YES
Y
ES
1.2.6 Failure of the power supply YES YES
1.3 Protection against mechanical hazards YES YES
1.3.1 Risk of loss of stability YES YES
1.3.2 Risk of break-up during operation YES YES
Regarding 1.3.2 Not completely fulfilled: The operator must protect the lubrication system against excessive pressure. For this
purpose, a pressure relief valve with max. 270 bar opening pressure must be provided on each pump element.
1.3.4 Risks due to surfaces, edges or angles YES YES
1.3.7 Risks related to moving parts YES YES
1.3.9 Risks of uncontrolled movements YES YES
1.5 Risks due to other hazards YES
Y
ES
1.5.1 Electricity supply YES YES
1.5.6 Fire YES YES
Regarding 1.5.6 Not completely fulfilled: For pumps without control, the operator must take suitable measures to ensure that the
relative ON-time (see Technical Data) is adhered to. Otherwise, the heat of the motor could become unacceptably high.
1.5.8 Noise YES YES
1.5.11 External radiation YES YES
1.5.13 Emissions of hazardous materials and substances YES YES
1.5.15 Risk of slipping, tripping or falling YES YES
1.6 Servicing
1.6.1 Machinery maintenance YES
Y
ES
1.6.2 Access to operating positions and servicing points YES YES
Regarding 1.6.2 Not completely fulfilled: The operator must ensure that the pump is integrated into the higher-level machine in
such a way that the pump can be operated without danger.
1.6.4 Operator interventions YES YES
1.7 Information YES YES
1.7.1 Information and warnings on the machinery YES YES
1.7.1.1 Information and information devices YES YES
1.7.2 Warning of residual risks YES YES
1.7.3 Marking of machinery YES YES
1.7.4 Operating instructions/assembly instructions YES
Y
ES
1.7.4.1 General principles for the drafting of operating instructions/assembly instructions YES YES
1.7.4.2 Contents of the operating instructions/assembly instructions YES YES
1.7.4.3 Sales literature YES YES

4
Masthead
Manufacturer
SKF Lubrication Systems Germany GmbH
Email: [email protected]
www.skf.com/lubrication
Berlin Plant
Motzener Strasse 35/37
12277 Berlin
Germany
Tel. [phone]
Fax [phone]
Walldorf Plant
Heinrich-Hertz-Strasse 2-8
69190 Walldorf, Germany
Germany
Tel.: [phone]
Fax: [phone]
Authorized local distributors
- Great Britain -
SKF (U.K.) Limited,
2 Canada Close, Banbury, Oxfordshire,
OX16 2RT, GBR.
- North America -
SKF Lubrication Business Unit
Lincoln Industrial
5148 North Hanley Road, St. Louis,
MO. 63134 USA
- South America -
SKF Argentina Pte. Roca 4145,
CP 2001 Rosario, Santa Fe
- EAWU Area -
LLC SKF
121552, Russia, Moscow,
Yartsevskaya Street, 19, Block A Floor 7
Warranty
The instructions contain no statements regarding the warranty
or liability for defects. That information can be found in our
General Terms of Payment and Delivery.
Training
We conduct detailed training in order to enable maximum safety
and efficiency. We recommend taking advantage of this training.
For further information, contact your authorized SKF dealer or
the manufacturer.

5
Table of contents
Original EC Declaration of Incorporation in accordance with
Directive 2006/42/EC, Appendix II Part 1 B..................... 2
Original UK Declaration of incorporation according to the Supply
of Machinery (Safety) Regulations 2008 No. 1597 Annex
II .............................................................................................. 2
Masthead............................................................................................. 4
Table of contents ............................................................................... 5
Safety alerts, visual presentation, and layout................................ 7
1. Safety instructions ........................................................................8
1.1 Intended use ............................................................................8
1.2 Persons authorized to use the product................................8
1.3 General behavior when handling the product.....................8
1.4 Transport, assembly, maintenance, malfunction, repair,
shutdown, disposal ........................................................................8
1.5 First start-up, daily start-up .................................................9
1.6 Foreseeable misuse ................................................................9
1.7 Referenced documents...........................................................9
1.8 Safety markings on the product............................................9
1.9 Note on the type plate......................................................... 10
1.10 Notes on CE marking ........................................................ 10
1.11 Note on Low Voltage Directive ........................................ 10
1.12 Note on Pressure Equipment Directive .......................... 10
1.13 Note on UL mark ............................................................... 10
1.14 Note on ECE mark ............................................................. 10
1.15 Note on UKCA marking ..................................................... 10
1.16 Note on EAC marking........................................................ 10
1.17 Note on China RoHS mark ............................................... 10
1.18 Prohibition of certain activities......................................... 10
1.19 Residual risks...................................................................... 11
2. Lubricants.....................................................................................12
2.1 General information............................................................. 12
2.2 Material compatibility .......................................................... 12
2.3 Temperature properties...................................................... 12
2.4 Aging of lubricants ............................................................... 12
2.5 Avoidance of faults and hazards ........................................ 12
2.6 Solid lubricants..................................................................... 12
3. Overview, functional description ...............................................13
3.1 Pump housing, upper part............................................... 13
3.2 Electrical connections ....................................................... 13
3.3 Button for additional lubrication ................................... 14
3.4 Reservoir.............................................................................. 14
3.5 Pump housing, lower part ............................................... 14
4. Technical data..............................................................................15
4.1 Diagram relative duty cycle ................................................ 16
4.2 Tightening torques............................................................... 16
4.3 Hydraulic connection diagrams.......................................... 17
4.4 Type identification code....................................................... 18
5. Delivery, returns, storage...........................................................20
5.1 Delivery.................................................................................. 20
5.2 Return shipment .................................................................. 20
5.3 Storage .................................................................................. 20
5.4 Storage temperature range................................................ 20
5.5 Storage conditions for products filled with lubricant ...... 20
5.5.1 Storage period up to 6 months.............................. 20
5.5.2 Storage period between 6 and 18 months .......... 20
5.5.3 Storage period more than 18 months .................. 20
6. Assembly.......................................................................................21
6.1 Installation dimensions........................................................ 21
6.2 Installation bores.................................................................. 21
6.3 Setting the delivery rate on pump element R.................. 22
6.4 Mount pressure control valve............................................. 22
6.5 Connection of the lubrication line ...................................... 22
6.6 Electrical connection ............................................................ 23
7. First start-up................................................................................24
7.1 Inspections prior to initial start-up.................................... 24
7.2 Inspections during initial start-up...................................... 24
7.3 Triggering an additional lubrication cycle ......................... 25
7.3.1 ..................................................................................... 25
7.3.2 Pumps without controller ....................................... 25
7.4 Acknowledge receipt of a fault indication ......................... 25
8. Operation......................................................................................26
8.1 Initial filling of a pump delivered without lubricant ......... 26
8.2 Regular filling with a transfer pump.................................. 26
8.3 Regular filling with cartridge .............................................. 26
8.4 Regular filling via the filler nipple....................................... 27
9. Maintenance and repair .............................................................28
9.1 Maintenance.......................................................................... 28
10. Cleaning......................................................................................29
10.1 Basics................................................................................... 29
10.2 Interior cleaning................................................................. 29
10.3 Exterior cleaning ................................................................ 29
10.4 Cleaning the filter of the filling connection..................... 29
10.5 Cleaning the vent pipe....................................................... 30
11. Faults, causes, and remedies ..................................................31
12. Repairs........................................................................................32
12.1 Replace pump element and pressure control valve...... 32
13. Shutdown, disposal...................................................................33
13.1 Temporary shutdown........................................................ 33
13.2 Permanent shutdown, disassembly ................................ 33
13.3 Disposal............................................................................... 33
14. Spare parts and accessories....................................................34
14.1 Pump elements.................................................................. 34
14.2 Pressure control valves 270 bar, plug-in type for tube Ø
6..................................................................................................... 34
14.3 Pressure control valves 270 bar, screw-in type for tube
Ø 6................................................................................................. 34
14.4 Adapter with filler fitting ................................................... 35
14.5 Closure screw ..................................................................... 35
14.6 Grease port, plug-in with filter ........................................ 35
14.7 Grease port, plug-in .......................................................... 35
14.8 Grease port, swiveling with filter ..................................... 36
14.9 Grease port, plug-in .......................................................... 36
14.10 Filling connection, screwable ......................................... 36
14.11 Grease port with lubricant return ................................. 37
14.12 Grease port without lubricant return ........................... 37
14.13 Vent pipe assy.................................................................. 37
14.14 Mounting brackets........................................................... 38
14.15 Power lead........................................................................ 38
14.16 Adapter cable ................................................................... 38
15. Appendix.....................................................................................39
15.1 Connection diagrams......................................................... 39
15.2 Overview of cables and possible connections ................ 40

6
15.3 CL_-__1XY/Z_-X_FX-___X-MXX(7)(7)_........................... 41
15.4 CL_-__1XY/Z_-X_FX-___X-M(A)(A)(7)(7)_...................... 42
15.5 CL_-__1XX_-X_FX-___X-MXX(7)(7)_.............................. 43
15.6 CL_-__1XX_-X_FX-___X-M(A)(A)(4)(4)_......................... 44
15.7 CL_-__XXY/Z_-X___-___X-MXX(7)(7)_ ........................... 45
15.8 CL_-__XXX_-X__X-___X-MXX(4)(4)_ .............................. 46
15.9 CL_-__1XY/Z_-X_FX-___X-X(A)(A)(W)(W)_ .................... 47
15.10 CL_-__1XX_-X_FX-___X-X(A)(A)(W)(W)_..................... 48
15.11 CL_-__XXY/Z_-X___-___X-XXX(W)(W)_ ....................... 49
15.12 CL_-__XXX_-X___-___X-XXX(W)(W)_........................... 50
15.13 China RoHS Table............................................................ 51

7
Safety alerts, visual
presentation, and layout
While reading these instructions, you will encounter various
symbols, illustrations, and text layouts intended to help you
navigate and understand the instructions. Their meaning is
explained below.
Safety alerts:
Activities that present specific hazards (to life and limb or
possible damage to property) are indicated by safety alerts.
Always be sure to follow the instructions given in the safety
alerts.
<
DANGER
These safety alerts indicate an imminent danger.
Ignoring them will result in death or serious injury
<
WARNING
These safety alerts indicate potentially imminent
danger. Ignoring them could result in death or
serious injury
<
CAUTION
These safety alerts indicate potentially imminent
danger. Ignoring them could result in minor injury
<
NOTICE
These safety alerts indicate a potentially harmful
situation. Ignoring them could result in damage to
property or malfunctions
Illustrations:
The illustrations used depict a specific product. For other
products, they may have the function of a diagram only. This
does not alter the basic workings and operation of the product.
Text layout:
•First-order bulleted lists: Items on a bulleted list start with
a solid black dot and an indent.
–Second-order bulleted lists: If there is a further listing of
subitems, the second-order bulleted list is used.
1 Legend: A legend explains the numbered contents of an
illustration, presented as a numbered list. Items in a legend
start with a number (with no dot) and an indent.
–Second-order legend: In some cases, the numbered
contents of an image represent more than just one object.
A second-order legend is then used.
1.Instruction steps: These indicate a chronological sequence
of instruction steps. The numbers of the steps are in bold and
are followed by a period. If a new activity follows, the
numbering starts again at “1.”
–Second-order instruction steps: In some cases, it is
necessary to divide up a step into a few substeps. A
sequence of second-order instruction steps is then used.

8
1. Safety instructions
1.1 Intended use
Supply of lubricants.
The product is intended solely for installation in another
machine.
Use is only permitted within the scope of commercial or
economic activity by professional users, in compliance with the
specifications, technical data, and limits specified in this manual.
1.2 Persons authorized to use the
product
Operator
A person who is qualified by training, knowledge and experience
to carry out the functions and activities related to normal
operation. This includes avoiding possible hazards that may
arise during operation.
Specialist in mechanics
Person with appropriate professional education, knowledge and
experience to detect and avoid the hazards that may arise
during transport, installation, start-up, operation, maintenance,
repair and disassembly.
Specialist in electrics
Person with appropriate professional education, knowledge and
experience to detect and avoid the hazards that may arise from
electricity.
1.3 General behavior when handling the
product
Putting the product into operation or operating it without having
read the instructions is prohibited. The operator must ensure
that the instructions are read and understood by all persons
tasked with working on the product or who supervise or instruct
such persons. Retain the instructions for further use.
The product may only be used in awareness of the potential
dangers, in proper technical condition, and according to the
information in this manual. All operating instructions, safety
instructions, and in-house instructions relevant to the particular
activity must be followed. Uncertainty seriously endangers
safety. Responsibilities for different activities must be clearly
defined and observed. In addition to these instructions, the
statutory regulations for accident prevention and environmental
protection must be observed.
Any faults that could affect safety must be remedied
according to responsibility. The supervisor must be notified
immediately in case of malfunctions outside one's individual
scope of responsibility. Guards and safety devices must not be
removed, modified, nor disabled during operation and must be
checked for proper function and completeness at regular
intervals.
Unauthorized modifications and changes can have an
unpredictable effect on safety and operation. Unauthorized
modifications and changes are therefore prohibited.
Tasks in the context of repair or maintenance work may be
carried out only with the spare parts and accessories offered by
SKF for the respective product.
Any unclear points regarding proper condition or correct
assembly/operation must be clarified. Operation is prohibited
until issues have been clarified.
The painting of any plastic components, visual monitoring
devices or seals is prohibited. Completely mask or remove parts
before painting.
Electrical devices must be kept in proper condition. This must
be ensured by periodic inspections in accordance with the
relevant applicable standards and technical rules. The type,
frequency, and scope of the inspections must be determined in
accordance with the risk assessment to be carried out by the
operator. Work on electrical components may be performed
only by qualified electricians. Connect the electrical power only
in accordance with the valid terminal diagram and in
observance of the relevant regulations and the local electrical
supply conditions. The operator must implement appropriate
measures to protect vulnerable electrical devices from the
effects of lightning during use. The electrical device is not
furnished with a grounding system for the dissipation of the
respective electric charge and does not have the voltage
strength necessary to withstand the effects of lightning.
1.4 Transport, assembly, maintenance,
malfunction, repair, shutdown, disposal
Prior to the start of this work, all relevant persons must be
notified of it. At a minimum, the following safety measures must
be taken before any work is done:
•Unauthorized persons must be kept away
•Mark and secure the work area
•Cover adjacent live parts
•Dry any wet, slippery surfaces or cover them appropriately
•Cover hot or cold surfaces appropriately
Where applicable:
•Depressurize
•Isolate, lock and tag out
•Check to ensure live voltage is no longer present
•Ground and short-circuit
The product should be protected as much as possible from
humidity, dust, and vibration, and should be installed so that it is
easily accessible. Ensure an adequate distance from sources of
heat or cold. Any visual monitoring devices present, such as
pressure gauges, min./max. markings, or oil level gauges must
be clearly visible. Observe the mounting position requirements.
Drill required holes only on non-critical, non-load-bearing
parts of the operator's infrastructure. Use existing holes where
possible. Other units must not be damaged or impaired in their
function by the installation work.
Avoid chafe points when installing. Immobilize any moving or
detached parts during the work. Adhere to the specified torques.
If guards or safety devices need to be removed, they must be
reinstalled immediately following conclusion of work and then
checked for proper function.
Check new parts for compliance with the intended use before
using them. Avoid mixing up or incorrectly assembling
disassembled parts. Label parts. Clean any dirty parts.

9
The components used must be suitable for the intended use
and the applicable operating conditions, e.g. max. operating
pressure and ambient temperature range, and must not be
subjected to torsion, shear, or bending.
Shutdown in an emergency is to be performed by measures
specified by the operator, e.g. by pressing the emergency stop
switch of the higher-level machine or by cutting off the power
supply.
In the case of electrical products, the following must also be
observed:
•Work on electrical components may be performed only in a
voltage-free state and using tools suitable for electrical work.
•Do not touch cables or electrical components with wet or
damp hands.
•Fuses must not be bridged. Always replace defective fuses
with fuses of the same type.
•Ensure proper connection of the protective conductor for
products with protection class I. Observe the specified
enclosure rating.
1.5 First start-up, daily start-up
Ensure that:
•All safety devices are fully present and functional
•All connections are properly connected
•All parts are correctly installed
•All warning labels on the product are fully present, visible, and
undamaged
•Illegible or missing warning labels are immediately replaced
1.6 Foreseeable misuse
Any usage of the product other than as specified in this manual
is strictly prohibited. Particularly prohibited are:
•Use of non-specified consumables, contaminated lubricants,
or lubricants with air inclusions.
•Use of C3 versions in areas with aggressive, corrosive
substances (e.g., high salt load).
•Use of plastic parts in areas with high exposure to ozone, UV
light, or ionizing radiation.
•Use to supply, convey, or store hazardous substances and
mixtures as defined in the CLP Regulation (EC 1272/2008) or
GHS with acute oral, dermal, or inhalation toxicity or
substances and mixtures that are marked with hazard
pictograms GHS01-GHS06 and GHS08.
•Use to supply, convey, or store Group 1 fluids classified as
hazards as defined in the Pressure Equipment Directive
(2014/68/EU) Article 13 (1) a).
•Use to supply, convey, or store gases, liquefied gases,
dissolved gases, vapors, or fluids whose vapor pressure
exceeds normal atmospheric pressure (1013 mbar) by more
than 0.5 bar at their maximum permissible operating
temperature.
•Use in an explosion protection zone.
•Use without proper securing against excessively high
pressures, in the case of pressurized products.
•Use outside of the technical data and limits specified in this
manual.
1.7 Referenced documents
In addition to this manual, the following documents must be
observed by the respective target group:
•Company instructions and approval rules
If applicable:
•Safety data sheet of the lubricant used
•Project planning documents
•Supplementary information regarding special designs of the
pump. This you will find in the special system documentation.
•Instructions for other components for setting up the
centralized lubrication system.
1.8 Safety markings on the product
NOTE
Further to the findings of the workplace risk evaluation the
operating company has to attach additional markings (e. g.
warnings, signs giving orders, prohibition signs or labelling
as specified by CLP / GHS), where appropriate.

10
1.9 Note on the type plate
The type plate provides important data such as the type
designation, order number, and sometimes regulatory
characteristics. To avoid loss of this data in case the type plate
becomes illegible, it should be entered in the manual.
Fi
g
. 1
Type plate
Fi
g
. 2
Type plate with ECE mark
1.10 Notes on CE marking
CE marking is effected following the requirements
of the applied directives requiring a CE marking:
•2014/30/EC Electromagnetic Compatibility
•2011/65/EU Directive on the restriction of the use of certain
hazardous substances in electrical and electronic equipment
(RoHS II)
1.11 Note on Low Voltage Directive
The protection objectives of the Low Voltage Directive
2014/35/EU are met in accordance with Annex I, No. 1.5.1 of
the Machinery Directive 2006/42/EC.
1.12 Note on Pressure Equipment
Directive
Due to its performance characteristics, the product does not
reach the limit values defined in Article 4, Paragraph 1,
Subparagraph (a) (ii) and is excluded from the scope of Pressure
Equipment Directive 2014/68/EU in accordance with Article 1,
Paragraph 2 Subparagraph (f).
1.13 Note on UL mark
The UL Mark certifies that the product has UL
certification of compliance with U.S. and Canadian
safety regulations.
1.14 Note on ECE mark
The ECE test mark (E1) confirms that an ECE type
approval (components requiring approval on
motor vehicles) has been granted for a product
which bears this mark on its type plate.
1.15 Note on UKCA marking
The UKCA conformity marking confirms the
product’s conformity with the applicable legal
provisions of Great Britain.
1.16 Note on EAC marking
The EAC conformity marking confirms the
product’s conformity with the applicable legal
provisions of the Eurasian customs union.
1.17 Note on China RoHS mark
The China RoHS mark confirms that there is no
danger to persons or the environment from the
regulated substances contained within for the
intended period of use (year number shown in
the circle).
1.18 Prohibition of certain activities
•Repairs or modifications to the drive
•Replacement of or modifications to the pistons of the pump
elements

11
1.19 Residual risks
Table 2
Residual risks
Residual risk Possible in lifecycle Avoidance / Remedy
Personal injury / property damage due
to falling of hoisted parts.
A B C G H K Unauthorized persons must be kept away. Nobody is
allowed to be present below hoisted parts. Lift parts
using suitable lifting gear.
Personal injury / property damage due
to tilting or falling product due to non-
compliance with specified torques.
B C G Adhere to the specified torques. Mount the product
only on components with a sufficient load-carrying
capacity. If no torques are specified, use those specified
for the screw size for screws of strength class 8.8.
Personal injury, property damage due
to spilled, leaked lubricant.
B C D F G H K Be careful when connecting or disconnecting the
lubricant lines. Use only hydraulic screw unions and
lubrication lines suitable for the specified pressure. Do
not mount lubrication lines on moving parts or chafe
points. If this cannot be avoided, use anti-kink coils
and/or conduits.
Fire hazard or damage to the pump
from operation with damaged electrical
components, such as power leads and
plugs.
B C D E F G H Inspect electrical components for damage prior to
initial use and then at regular intervals. Do not install
the cable on moving parts or chafe points. If this cannot
be avoided, use anti-kink coils and/or conduits.
Damage to the pump from failure to
comply with the permissible relative
ON-time.
C D Operate the pump only within the permissible relative
ON-time.
Damage to the pump from installing at
the place of use without the mounting
brackets and fastening hardware
intended for that purpose (see
Installation chapter).
B C D G Install the pump only with the mounting brackets and
fastening hardware intended for that purpose.
Lifecycle phases: A = Transport, B = Assembly, C = First start-up, D = Operation, E = Cleaning, F = Maintenance, G = Malfunction, repair, H
= Shutdown, K = Disposal

12
2. Lubricants
2.1 General information
Lubricants are selected specifically for the relevant application.
The manufacturer or operator of the machine should ideally
make the selection in consultation with the supplier of the
lubricant. If you have no or little experience in selecting
lubricants for lubrication systems, please contact us. We would
be happy to assist you in selecting suitable lubricants and
components to build a lubrication system optimized for your
particular application. Consider the following points when
selecting/using lubricants. This will spare you potential
downtime and damage to the machine or lubrication system.
2.2 Material compatibility
The lubricants must generally be compatible with the following
materials:
•Plastics: ABS, CR, FPM, NBR, NR, PA, PET, PMMA, POM, PP,
PS, PTFE, PU, PUR
•Metals: steel, gray cast iron, brass, copper, aluminum
2.3 Temperature properties
The lubricant used must be suitable for the specific ambient
temperature of the product. The viscosity approved for proper
functioning must neither be exceeded at low temperatures nor
fall too low at high temperatures. For the approved viscosity,
see the “Technical data” chapter.
2.4 Aging of lubricants
Based on past experience with the lubricant used, checks should
be conducted at regular intervals defined by the operator, to
determine whether the lubricant needs to be replaced due to
aging processes (oil separation). In case of doubt regarding the
continued suitability of the lubricant, it must be replaced before
the system is started up again. If you do not yet have any
experience with the lubricant used, we recommend conducting
a check after just one week.
2.5 Avoidance of faults and hazards
To avoid faults and hazards, please observe the following:
•When handling lubricants, observe the relevant safety data
sheet (SDS) and any hazard labeling on the packaging.
•Due to the large number of additives, some lubricants that
meet the pumpability requirements specified in the manual
are not suitable for use in centralized lubrication systems.
•Whenever possible, always use SKF lubrication greases. They
are ideal for use in lubrication systems.
•Do not mix lubricants. This can have unpredictable effects on
the properties and usability of the lubricant.
•Use lubricants containing solid lubricants only after technical
consultation with SKF.
• The lubricant’s ignition temperature has to be at least
50 kelvin above the maximum surface temperature of the
components.
2.6 Solid lubricants
Solid lubricants may only be used after prior consultation with
SKF. When solid lubricants are used in lubrication systems, the
following rules generally apply:
Graphite:
•Maximum graphite content 8%
•Maximum grain size 25 μm (preferably in lamellar form)
MoS2:
•Maximum MoS2 content 5%
•Maximum grain size 15 μm
Copper:
•Lubricants containing copper are known to lead to coatings
forming on pistons, bore holes, and mating surfaces. This can
result in blockages in the centralized lubrication system.
Calcium carbonate:
•Lubricants containing calcium carbonate are known to lead to
very heavy wear on pistons, bore holes, and mating surfaces.
Calcium hydroxide:
•Lubricants containing calcium hydroxide are known to harden
considerably over time, which can lead to failure of the
centralized lubrication system.
PTFE, zinc, and aluminum:
•For these solid lubricants, it is not yet possible to define any
limit values for use in lubrication systems on the basis of
existing knowledge and practical experience.

13
3. Overview, functional
description
In the following you will find an overview of the most important
functions and equipment features of the pump described in this
manual. The pump essentially consists of 3 modules:
•
The upper part of the pump housing (12 or. 12a)
•
The reservoir (1)
•
The lower part of the pump housing (13)
CLP pump, front view
Fig. 3
CLP pump, front view
Fig. 4
CLP pump with flat upper part on pump housing, front view
3.1 Pump housing, upper part
The upper part of the pump housing (12) contains the electrical
connections and possibly a button to trigger an additional
lubrication.
Pump housing, flat upper part
The pump housing with flat upper part (12a) is standard on
pumps without an M12 plug.
3.2 Electrical connections
The electrical connections (10.1 to 10.4) are used for the
power supply and for signals and communications. The
following electrical connections are possible depending on the
exact version of the pump.
Fig. 5
Electrical connections
Table 3
Possible positions of the electrical connections
<Content>
Top left (10.1) or top right (10.3)
M12x1 plug, 5-pin,
A-coded
DIN EN ISO 61076-2-101
Bottom left (10.2) or bottom right (10.4)
600
Bayonet connector, 4-pin
A-coded
ISO 15170-1
Bayonet connector, 7-pin
A-coded
ISO 15170-1
Rectangular connector 3 +
PE
DIN EN 175301-803

14
3.3 Button for additional lubrication
On pumps without control, there can optionally be a button (14)
on the right or the left of the upper part of the pump housing, to
trigger an additional lubrication. An additional lubrication can be
triggered only during the pump’s interval time. The additional
lubrication continues as long as the button is pressed.
Button for additional lubrication
3.4 Reservoir
The reservoir (1) stores the lubricant. The follower plate (2) is
positioned on top of the lubricant and presses against it with
spring force in the direction of the pump elements. This
improves the suction characteristics of the pump, and the pump
can then also be used for rotary applications.
The reservoir ventilation (3) aerates the reservoir while the
pump is running and conveying lubricant and bleeds the
reservoir when the pump is being filled with lubricant. The MAX
marking must not be exceeded when the reservoir is being filled
with lubricant. As a rule, the lubricant level must not fall below
the MIN marking during pump operation.
Different variants of the pump come with different reservoir
designs, with and without low-level signal. The pumps with low-
level signal have a magnet in the follower plate which issues a
low-level signal when it reaches the reed contact in the contact
rod (11).
<
NOTICE
Damage to the main machine frompump
failure due to empty reservoir
Take care to ensure that the lubricant level does
not fall below the MIN marking during pump
operation.
Fig. 7
CLP pump, front view
3.5 Pump housing, lower part
The lower part of the pump housing contains:
Pump elements
The pump can be fitted with up to two pump elements (5) at
positions 5, 6 or 4. Each pump element must be secured with a
pressure relief valve (5.3) that is suitable for the maximum
permissible operating pressure for which the centralized
lubrication system is designed.
If an outlet is not needed, it can be sealed off with a plug screw
(6). Alternatively, a grease port (7) can also be fitted.
Filler nipple
The filler nipple (4) can be used to fill the pump with lubricant. If
a grease port (7) is present, the pump should ideally be filled
through that grease port.

15
4. Technical data
Table 4
General technical data
Operating pressure 270 bar max. Installation position2) vertical
Ambient temperature1) -25 °C to 65 °C sound pressure level < 70 dB (A)
Pump elements max. 2 pieces Weight (empty) 5 kg
Reservoir volume3) 1 liter nominal
Approved lubricants Lubrication greases from NLGI 0 up to NLGI 2
Filling Filler fitting
Filler coupling
Cartridge filling
Rated output5) of the single pump elements
Pump element 5 6 7 R
Output per stroke 0.10 0.16 0.22 0.04-0.18 cc
Output per minute 1.90 3.04 4.18 0.76-3.42 cc
Electrical data
12 V DC pump 24 V DC pump
Rated voltage 12 VDC ± 10 % 24 VDC ± 10 %
Max. power consumption 4 A 3 A
Recommended back-up fuse 4.0 A (slow-blow) 3.0 A (slow-blow)
Nominal speed 19 rpm 19 rpm
Relative duty cycle 15 % ED S3 30 minutes 15 % ED S3 30 minutes
(
also see diagram on
n
ext page)
Degrees of protection6)
IP6K9K (ISO 20635) IP6K9K (ISO 20635)
IP66 (IEC 60529) IP66 (IEC 60529)
4x (Nema) 4x (Nema)
Max. switching capacity 5 W / 5 VA 5 W / 5 VA
Switching voltage of low-level signalLeermeldung 10-30 V AC/DC 10-30 V AC/DC
Max. switching current 500 mA 500 mA
Protection class Connection Nominal voltage (IEC 61140)
Protection class Connection Signal line (IEC 61140)
1) The minimum admissible ambient temperature assumes that the lubricant used can be pumped.
2) Pumps with follower plate allow for a rotating installation as well, e. g. in wind turbine generators. Maximum speed and maximum
distance to the rotation axis on request.
3) To fill an empty pump approx. 1.2 litres of lubricant are required, as the space below the intermediate plate must be initially filled with
lubricant.
5) For pumps 5, 6, 7, R and B, the nominal output refers to greases of NLGI 2 at an ambient temperature of +20 °C and a back pressure
at the pump element of 100 bar.
6) The specified degree of protection assumes that corresponding connection sockets and cables are used. When using connection sockets
and cables with a lower degree of protection, classification is made according to the lowest degree of protection.

16
4.1 Diagram relative duty cycle
Table 5
A
= Pump runtime in minutes B = Minimum pause time in minutes
4.2 Tightening torques
Fig. 8
A Pump at the place of use 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb.
B Plug screw in housing 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb.
C Grease fitting / optional grease port in housing 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb.
D Pump element in housing 20 Nm ± 2.0 Nm 14.43 ft.lb. ± 0.15 ft.lb.
E Pressure relief valve in pump element 6 Nm - 0.5 Nm 4.43 ft.lb. - 0.07 ft.lb.
F Center screw of rectangular connector (not shown) 0.5 Nm 0.37 ft.lb.
H Optional grease port in housing 20 Nm ± 2.0 Nm 14.43 ft.lb. ± 0.15 ft.lb.
For pumps with grease port 169-460-406, the tightening torques in the chapter “Cleaning the filter of the grease port” must also
be adhered to.

17
4.3 Hydraulic connection diagrams
Fig. 9
Pump with follower plate Pump with follower plate and low-level signal
Table 6
Hydraulic connection diagram following ISO 1219-1:2019-01
1 = Reservoir 5 = Low-level signal
2 = Pump P = Pressure line
3 = Filler fitting

18
4.4 Type identification code
PUMP - CLP - G X - X 3 F X - X -
Certifications
X: = CE
E: = CE + ECE (E1) mark
Medium
G: Lubrication grease NLGI 0 up to and including NLGI 2
Fill level monitoring
X: None
1: With low-level signal
Control element
X: Without button for additional lubrication
Y: With button for additional lubrication, right
Z: With button for additional lubrication, left
Power supply
1:12VDC
2:24VDC
Corrosion protection class
3:C3(notselectable)
Follower plate
F:With(notselectable)
Filling from above
X:Without(notselectable)
PUMP - CLP - G X - X 3 F X - X -
Outlet, left
See Table 7
Outlet, center
See Table 7
Outlet, right
See Table 7
Application
X: Industry
M: Mobile
Electrical connection, top right
See Table 8
Electrical connection, top left
See Table 8
Electrical connection, bottom right
See Table 8
Electrical connection, bottom left
See Table 8
Lubricant
See Table 9

19
Table 7
Outlets
Code Outlet Code Outlet
S Filler nipple 5 Pump element K5
K Cartridge filling 6 Pump element K6
Y Cartridge filling (screw-in, sleeve M26x1.5) 7 Pump element K7
M Filler coupling (plug-in, with filter) R Pump element KR (adjustable)
P Filler coupling (plug-in, without filter)
Z Closed (plug screw)
Table 8
Electrical connections
Top right
/
top left Bottom left / bottom right
Code Connection Code Connection
X No connection X No connection
A M12 connector (5-pin, A-coded) 4 Bayonet connector (4-pin)
7 Bayonet connector (7-pin)
W Rectangular connector (3+PE)
Table 9
Lubricants
Code Lubricant Code Lubricant
XX Without lubricant AB Aralub HLP 2
FA Fuchs Renocal FN 745/94 L3 Linde heavy-duty grease
KB Klueberplex BEM 41-141
ZA Zeller + Gmelin Divinol Lithogrease G 421
FV Fuchs Renolit Duraplex EP2
RA Rhenus LDU 02 GR

20
5. Delivery, returns, storage
5.1 Delivery
After receipt of the shipment, it must be inspected for any
shipping damage and for completeness according to the
shipping documents. Immediately inform the transport carrier
of any shipping damage. The packaging material must be
preserved until any discrepancies are resolved.
5.2 Return shipment
Before return shipment, all contaminated parts must be
cleaned. If this is not possible or practical, e.g. if it would impede
fault detection in the case of complaints, the medium used must
always be specified. In the case of products contaminated with
hazardous substances as defined by GHS or CLP regulations,
the safety data sheet (SDS) must be sent with the product and
the packaging must be labelled in accordance with GHS/CLP.
There are no restrictions for land, air, or sea transport. The
choice of packaging should be based on the specific product and
the stresses to be expected during transport (e.g., necessary
anti-corrosion measures in the case of shipment by sea). In the
case of wooden packaging, the applicable import regulations
and the IPPC standards must be observed. Required certificates
must be included in the shipping documents. The following
information, as a minimum, must be marked on the packaging
of return shipments.
Fig. 10
Marking of return shipments
5.3 Storage
The following conditions apply to storage:
•Dry, low-dust, vibration-free, in closed rooms
•No corrosive, aggressive substances at the storage location
(e.g., UV rays, ozone)
•Protected against animals (insects, rodents)
•If possible, keep in the original product packaging
•Protected from nearby sources of heat or cold
•In the case of large temperature fluctuations or high humidity,
take appropriate measures (e.g., heating) to prevent the
condensation of water
•Before usage, check products for damage that may have
occurred during storage. This applies in particular to parts
made of plastic (due to embrittlement).
5.4 Storage temperature range
For parts not filled with lubricant, the permitted storage
temperature is the same as the permitted ambient temperature
range (see “Technical data”).
5.5 Storage conditions for products filled
with lubricant
For products filled with lubricant, the permitted storage
temperature range is:
minimum + 5 °C [+41 °F]
maximum + 35 °C [+95 °F]
If the storage temperature range is not maintained, the
following steps for replacing the lubricant may not lead to the
desired result under certain circumstances.
5.5.1 Storage period up to 6 months
Filled products can be used without implementing additional
measures.
5.5.2 Storage period between 6 and 18
months
Pump:
•Connect the pump to a power source
•Switch on the pump and run it until lubricant comes out of
every outlet without air bubbles
•Disconnect the pump from the power source
•Remove and dispose of the lubricant that came out
Lines:
•Remove pre-installed lines
• Ensure that both ends of the line are open
• Fill the lines completely with fresh lubricant
Metering devices:
NOTE
Due to the large number of different metering devices, no
universally valid statement can be made regarding the
removal of the old lubricant and correct bleeding after filling
with new lubricant. The instructions can be found in the
technical documentation of the specific metering device
used.
5.5.3 Storage period more than 18 months
To prevent faults, the manufacturer should be consulted before
start-up. The basic procedure for removal of the old lubrication
filling corresponds to that for storage periods between 6 and
18 months.