SKF ECP User manual

EN
for single-line centralized lubrication systems
ECP Electrically driven cartridge pump unit
Version 01
Original installation instructions following machinery
directive 2006/42/EC for incomplete machines with
corresponding operating instructions
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2
EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B
The manufacturer SKF Lubrication Systems Germany GmbH, Berlin Facilities Motzener Straße 35/37 12277 Berlin Germany
hereby declares the correspondence of the partly completed machinery
Designation: Electrically driven cartridge pump unit
Type: ECP
Year of construction: See type identification plate
complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the
market.
1.1.2 · 1.13 · 1.3.2 · 1.3.4 · 1.5.1 · 1.5.6· 1.5.8 · 1.5.9 · 1.6.1 · 1.7.1 · 1.7.3 · 1.7.4
The special technical documents were prepared following Annex VII part A of this directive. Upon justifiable request, these special technical documents can be
forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufacturer is
the head of standardization, See manufacturer's address.
Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:
2011/65/EU RoHS II
2014/30/EU Electromagnetic compatibility | Industry
Standard Edition Standard Edition Standard Edition Standard Edition
DIN EN ISO 12100 2011 DIN EN 60034-1 2011 DIN EN 61000-6-2 2006 DIN EN 61000-6-3 2011
Amendment 2013 Amendment 2015 Amendment 2011 Amendment 2012
DIN EN ISO 809 2012
DIN EN ISO 50581 2013
The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with
the previsions of machinery directive 2006/42/EC and any other applicable directives.
Berlin, 29 January 2016
EN EC Declaration of incorporation
Jürgen Kreutzkämper
Manager R&D Germany
SKF Lubrication Business Unit
Dr.-Ing. Holger Schmidt
Manager Development Center Berlin
SKF Lubrication Business Unit
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Legal disclosure EN
Legal disclosure
The original installation instructions follow-
ing machinery directive 2006/42/EC are
part of the described product and must be
kept at an accessible location for further use.
Warranty
The instructions do not contain any infor-
mation on the warranty. This can be found
in the general terms and conditions. This
can be found on:
www.skf.com/lubrication.
Copyright/ Integration of the instructions
© SKF Lubrication Systems Germany GmbH
All rights reserved.
These instructions are copyright-protected.
The integration of the content into the
manufacturer's documentation of the ma-
chine, into which the product shall be inte-
grated, is expressly allowed. This also in-
cludes the creation of training material for
internal, non-commercial purposes. Any
other use without the written consent of
the copyright holder - of whatever kind - is
prohibited and is regarded as a violation of
copyright.
EN
Manufacturer's service addresses
Walldorf Facilities
Central Customer Service
Heinrich-Hertz-Str. 2-8
69190 Walldorf
Germany
Phone: [phone]
Fax: [phone]
Berlin Facilities
Central Customer Service
Motzener Straße 35/37
12277 Berlin
Germany
Phone [phone]
Fax [phone]
Hockenheim Facilities
Central Customer Service
2. Industriestraße 4
68766 Hockenheim
Germany
Phone [phone]
Fax [phone]
E-mail: Lubrication-german[email protected]om
www.skf.com/lubrication
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Installation instructions
machinery directive 2006/42/EC 1
Explanation of symbols and signs 6
1. Safety instructions 8
1.1 General safety instructions 8
1.2 General behaviour when handling
the product 8
1.3 Qualified technical personnel 9
1.4 Electric current hazard 10
1.5 Hazard from system pressure or
hydraulic pressure 10
1.6 Operation 10
1.7 Assembly, maintenance,
malfunctions, shutdown, disposal 11
1.8 Intended use 11
1.9 Foreseeable misuse 12
1.10 Disclaimer of liability 13
1.11 Referenced documents 13
1.12 Existing residual risks 14
2. Lubricants 17
2.1 General information 17
2.2 Selection of lubricants 17
2.3 Approved lubricants 18
2.4 Lubricants and the environment 19
2.5 Lubricant hazard 19
3. Overview 20
3.1 Product code 21
4. Assembly 22
4.1 General information 22
4.2 Set-up and attachment 22
4.2.1 Minimum assembly dimensions 23
4.3 Connection dimensions, mounting
bores and minimum assembly
dimensions 24
4.4 Assembly of the product 25
4.5 Lubricant feed line connection 26
4.6 Mounting of the lubrication lines
by means of SKF plug-in connector 27
4.7 Electrical connection 28
4.7.1 General information 28
4.7.2 Electrical characteristics,
version 24 V DC 30
4.8 Vent centralized lubrication system 31
4.9 Notes related to the type
identification plate 33
4.10 Notes related to the CE marking 33
EN
Table of contents
Table of contents
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Operating instructions 35
1. Safety instructions 36
1.1 General information 36
2. Lubricants 36
3. Delivery, returns and storage 36
3.1 Checking the delivery 36
3.2 Returns 37
3.3 Lubrication units 37
3.4 General information 37
4. Assembly 37
4.1 General notes related to assembly 37
5. Design and function 38
5.1 General information 38
5.2 Set-up of the ECP
cartridge pump unit 38
5.3 Functional description 38
6. Operation, shutdown and disposal 40
6.1 General information 40
6.2 Pushbutton DK 40
6.3 Screwing in the lubricant
cartridge/ change of cartridge 41
6.4 Initial start-up 42
6.5 Start-up 43
6.6 Temporary shutdown 43
6.7 Shutdown and disposal 43
7. Maintenance 44
7.1 General information 44
7.2 Maintenance schedule 45
7.3 Service 45
8. Troubleshooting 46
8.1 Start-up, product and
system failures 47
9. Technical data 48
9.1 Technical characteristics 48
10. Spare parts 49
11. Accessories 50
EN
Table of contents
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EN
Possible symbols
Meaning
Note
Electrical component hazard, elec-
trical shock hazard
Slipping hazard
Hazard from hot components
Hazard from hot surface
Hazard from unintentional intake
Crushing hazard
Hazard from suspended load
Pressure injection hazard
Explosion-protected component
Electrostatically sensitive
components
Wear personal protective equip-
ment (goggles)
Protect (lock) the starting device
against unintentional activation
Environmentally sound disposal
Explanation of symbols and signs
Explanation of symbols and signs
You will find these symbols, which warn of
specific dangers to persons, material assets,
or the environment, next to all safety in-
structions in these operating instructions.
Please read these instructions thoroughly
and heed the warning and safety notes.
Information symbols within treatises
Symbol Meaning
Prompts an action
Used for itemizing
Refers to other facts, causes, or consequences
Provides additional information within procedures
Warning level Consequence Probability
DANGER Death/ serious injury imminent
WARNING Serious injury possible
CAUTION Minor injury possible
ATTENTION Property damage possible
Symbol
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EN
Markings attached to the ECP must be ob-
served and kept in fully legible conditions.
Explanation of symbols and signs
Abbreviations and conversion factors
Abbreviations
re. regarding oz. Ounce
approx. approx. psi pounds per square inch
°C degrees Celsius hp horse power
s second lb. pound
dB (A) sound pressure level sq.in. square inch
i.e. that is kp kilopond
etc. et cetera cu.in cubic inch
poss. possibly mph miles per hour
< less than fpsec feet per second
± plus or minus °F degrees Fahrenheit
> greater than fl.oz. fluid ounce
e.g. for example in. inch
if appl. if applicable gal. gallon
etc. et cetera
a.a.r. as a rule
Ø diametre Conversion factors
incl. including Length 1 mm = 0.03937 in.
K Kelvin Area 1 cm² = 0.155 sq.in
kg kilogram Volume 1 ml = 0.0352 fl.oz.
rh relative humidity 1 l = 2.11416 pints (US)
kW kilowatt Mass 1 kg = 2.205 lbs
l litre 1 g = 0.03527 oz.
min minute Density 1 kg/cm³ = 8.3454 lb./gal (US)
max. maximum 1 kg/cm³ = 0.03613 lb./cu.in.
min. minimum Force 1 N = 0.10197 kp
mm millimetre Speed 1 m/s = 3.28084 fpsec.
ml millilitre 1 m/s = 2.23694 mph
N Newton Acceleration 1 m/s² = 3.28084 ft./s²
Nm Newtonmeter Pressure 1 bar = 14.5 psi
Temperature °C = (°F-32) x 5/9
Output 1 kW = 1.34109 hp
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ENEN
1. Safety instructions
1.1 General safety instructions
The owner must ensure that the installation
instructions have been read by any persons
entrusted with works on the product or by
those persons who supervise or instruct
the before-mentioned group of persons. In
addition, the owner must also ensure that
the relevant personnel are fully familiar with
and have understood the contents of the
instructions.
The installation instructions must be kept
at hand together with the product for future
reference.
The installation instructions are part of the
product and must accompany the product
when selling it. The described product was
manufactured according to the state of the
art. Risks may, however, arise from its usage
and may result in harm to persons or damage
to material assets.
Any malfunctions which may affect safety
must be remedied immediately. In addition
to the installation instructions, general
statutory regulations and other regulations
for accident prevention and environmental
protection must be observed.
1.2 General behaviour when handling
the product
o The product may only be used in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
o Technical personnel must familiarize
themselves with the functions and
operation of the product. The specified
assembly and operating steps and their
sequences must be observed.
o Any unclear points regarding proper
condition or correct assembly/operation
must be clarified. Operation is prohibited
until issues have been clarified.
o Keep unauthorized persons away from
the product.
o Observe all relevant precautionary opera-
tional measures and instructions for the
respective work.
o Clearly define and observe responsibilities
for different activities. Uncertainty seriously
endangers safety.
o Do not remove, modify or otherwise affect
safety-related protective and emergency
devices in their function and check them
for completeness and function at regular
intervals.
If protective and safety equipment has to
be dismantled, it must be reassembled
immediately after finishing the work, and
then checked for correct function.
o Remedy occurring faults in the frame of
responsibilities. Immediately inform your
superior in the case of faults beyond your
competence.
o Wear personal protective equipment
always.
o When handling lubricants or operating
materials, adhere to the respective safety
data sheets.
1. Safety instructions
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1
ENEN
1.3 Qualified technical personnel
Only qualified technical personnel may in-
stall, operate, maintain, and repair the prod-
ucts described in this document.
Such persons are familiar with the relevant
standards, rules, accident prevention regu-
lations, and assembly conditions as a result
of their training, experience, and instruction.
They are qualified to carry out the required
activities and in doing so recognize and
avoid any potential hazards. The definition
of qualified personnel and the prohibition
against employing non-qualified personnel
are laid down in DIN VDE 0105 and IEC 364.
Relevant country-specific definitions of
qualified technical personnel apply for coun-
tries outside the scope of DIN VDE 0105 or
IEC 364.
The operator of the final product is re-
sponsible for assigning tasks and areas of
responsibility.
The personnel must be trained and in-
structed, if they do not possess the required
knowledge.
Product training can also be performed by
SKF in exchange for costs incurred.
1. Safety instructions
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ENEN
1.5 Hazard from system pressure or
hydraulic pressure
1.4 Electric current hazard
WARNING
Electric shock
Assembly, maintenance, and
repair works may be performed
by qualified and authorized
personnel.
Prior to performing work, the
product must be disconnected
from the power supply.
Thereby the local connection con-
ditions and legal prescriptions (e.g.
DIN, VDE) have to be observed.
WARNING
System pressure
Hydraulic pressure
Lubrication systems are pressur-
ized during operation. They must
be depressurized before starting
assembly, maintenance, modifica-
tion or repair works.
1.6 Operation
The following must be observed when
working on the product.
o All information within these instructions
and the information within the referenced
documents.
o All laws and regulations to be complied
with by the user.
1. Safety instructions
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