Skyjack Rough Terrain 800E Series User manual

Operating Manual
Rough Terrain 800E Series (ANSI/CSA)
MODELS SJ 8831E SJ 8841E
143867AB-A September 2010

117131AH 143867AB
July 2002 September 2010
8831E
37805 & Below 36 000 001 & Above
8841E
43822 & Below 40 000 001 & Above
60503AF-ANSI
MANUAL
PART NUMBER
USE THE SERIAL NUMBER OF YOUR MACHINE TO DETERMINE
THE CORRECT OPERATING MANUAL TO USE
M
O
D
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Release Date
Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USA
Phone: [phone]
Toll Free: 1-800-275-9522
Fax: [phone]
Email: [email protected]om
Parts (North America)
Toll Free: 1-800-965-4626
Toll Free Fax: [phone]
Email: [email protected]
Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Rd Industrial Estate
Oswestry, Shropshire, SY10 8NN UK
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Skyjack Asia Pacific
Singapore
Phone: [phone]
Fax: [phone]
Email: [email protected]

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December 2007 Page 3
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The Safety Alert Symbol identifies important
safety messages on aerial platform, safety signs
in manuals or elsewhere. When you see this
symbol, be alert to the possibility of personal
injury or death. Follow the instructions in the
safety message.
This Safety Alert Symbol means attention!
Become alert! Your safety is involved.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
IMPORTANT
IMPORTANT indicates a procedure essential for safe operation and which,
if not followed, may result in a malfunction or damage to the aerial platform.

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Page 4 December 2007
DC Electric Full-size RTs
Table of Contents
Section 1 - About Your Aerial Platform
Read and Heed
Aerial Platform Definition..............................................................................................................................................7
Purpose of Equipment .................................................................................................................................................7
Use of Equipment ........................................................................................................................................................7
Manual..........................................................................................................................................................................7
Operator .......................................................................................................................................................................7
Service Policy and Warranty........................................................................................................................................7
Optional Accessories ...................................................................................................................................................7
Scope of this Manual ...................................................................................................................................................7
Safety Rules
Operator Safety Reminders .........................................................................................................................................8
Electrocution Hazard.........................................................................................................................................9
Safety Precautions ..........................................................................................................................................10
Section 2 - Operation
2.1 General ............................................................................................................................................................13
2.1-1 Operator Qualifications .....................................................................................................................13
2.1-2 Operator’s Responsibility for Maintenance ......................................................................................13
2.1-3 Maintenance and Inspection Schedule ............................................................................................13
2.1-4 Owner’s Inspections .........................................................................................................................13
2.2 Major Components..........................................................................................................................................14
2.3 Major Assemblies ............................................................................................................................................15
2.3-1 Base ..................................................................................................................................................15
2.3-2 Lifting Mechanism.............................................................................................................................15
2.3-3 Platform .............................................................................................................................................15
2.4 Serial Number Nameplate...............................................................................................................................15
2.5 Component Identification ...............................................................................................................................16
2.5-1 Battery Connectors ...........................................................................................................................16
2.5-2 Motion Alarm.....................................................................................................................................16
2.5-3 Tilt Alarm ...........................................................................................................................................16
2.5-4 Electrical Panel..................................................................................................................................16
2.5-5 Base Control Console.......................................................................................................................16
2.5-6 Brake System....................................................................................................................................17
2.5-7 Emergency Lowering System...........................................................................................................17
2.5-8 Maintenance Support .......................................................................................................................17
2.5-9 Manual Storage Box .........................................................................................................................17
2.5-10 Folding Guardrail System .................................................................................................................18
2.5-11 Lanyard Attachment Anchorage.......................................................................................................18
2.5-12 AC Outlet on Platform .......................................................................................................................18
2.5-13 Battery Charger.................................................................................................................................18
2.5-14 Platform Control Console .................................................................................................................19
2.6 Component Identification (Special Options)...................................................................................................20
2.6-1 Outrigger Control Console (If Equipped) .........................................................................................20
2.6-2 Powered Extension Control Console (If Equipped) .........................................................................20
2.6-3 1500W AC Inverter (If Equipped)......................................................................................................21

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Table of Contents
Section 2 - Operation (Continued)
2.7 Operator’s Responsibility ................................................................................................................................22
2.8 Visual and Daily Maintenance Inspections .....................................................................................................23
2.9 Function Tests..................................................................................................................................................31
2.10 Start Operation ................................................................................................................................................37
2.10-1 To Activate Base Control Console ....................................................................................................37
2.10-2 To Raise or Lower Platform Using Base Console.............................................................................37
2.10-3 To Activate Platform Control Console...............................................................................................38
2.10-4 To Raise or Lower Platform Using Platform Control Console ..........................................................38
2.10-5 To Drive Forward or Backward .........................................................................................................39
2.10-6 To Steer .............................................................................................................................................39
2.10-7 To Extend or Retract Manual Extension Platform ............................................................................40
2.10-8 To Extend or Retract Powered Extension Platform (If Equipped) ....................................................40
2.10-9 Hydraulic Outriggers (If Equipped) ..................................................................................................41
2.10-10 Electrical Inverter (If Equipped) ........................................................................................................42
2.10-11 Shutdown Procedure ........................................................................................................................42
2.11 Loading/Unloading..........................................................................................................................................44
2.11-1 Lifting.................................................................................................................................................44
2.11-2 Driving ...............................................................................................................................................45
2.12 Winching and Towing Procedure ....................................................................................................................46
2.12-1 To Release the Brakes Manually.......................................................................................................46
2.13 Emergency Lowering Procedures ..................................................................................................................47
2.14 Guardrail Folding Procedure...........................................................................................................................48
2.15 Maintenance Support Procedure....................................................................................................................50
2.16 Battery Maintenance .......................................................................................................................................51
2.17 Tables...............................................................................................................................................................54
2.18 Labels ..............................................................................................................................................................63
List of Tables
Table 2.1 Standard and Optional Features .............................................................................................................54
Table 2.2 Owner’s Annual Inspection Record .........................................................................................................55
Table 2.3 Specifications and Features.....................................................................................................................56
Table 2.4 Maximum Platform Capacities (Evenly Distributed) ...............................................................................57
Table 2.5 Floor Loading Pressure............................................................................................................................58
Table 2.6 Tire Specifications....................................................................................................................................60
Table 2.7 Maintenance and Inspection Schedule ...................................................................................................61
Table 2.8 Operator’s Checklist ................................................................................................................................62

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Section 1 - About Your Aerial Platform Read and Heed
1
SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications
and dimensions are subject to change without notice.
Aerial Platform Definition
A mobile device that has an adjustable position platform supported from ground level by a structure.
Purpose of Equipment
The SKYJACK SJ800 - E Series Rough Terrain (Models 8831E & 8841E) aerial platforms are designed to transport
and raise personnel, tools and materials to overhead work areas.
Use of Equipment
The aerial platform is a highly maneuverable, mobile work station. Lifting and driving must be on a flat, level,
compacted surface. It can be driven over uneven terrain only when the platform is fully lowered.
Manual
The operating manual is considered a fundamental part of the aerial platform. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of this manual
must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.
Operator
The operator must read and completely understand both this operating manual and the safety panel label located on
the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial platform
with the labels found within this manual. If any labels are damaged or missing, replace them immediately.
Service Policy and Warranty
SKYJACK warrants each new SJRT Series aerial platform to be free of defective parts and workmanship for the first
24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or
labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.
Optional Accessories
The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under
“Standard and Optional Features” in Table 2.1. Operating instructions for these options (if equipped) are located
in Section 2 of this manual.
For non-standard components or systems, contact the SKYJACK Service Department at
(: 800 275-9522
7: 630 262-0006
Include the model and serial number for each applicable aerial platform.
Scope of this Manual
a. This manual applies to the ANSI-SIA/CSA version of SJ800-E series aerial platform models listed on
Table 2-1.
- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-2006 standard.
- Equipment identified with “CSA” meets the CSA B354.2-01 standard.
b. CSA (Canada)
Operators are required to conform to national, territorial/provincial and local health and safety regulations
applicable to the operation of this aerial platform.
c. ANSI/SIA (United States)
Operators are required by the current ANSI/SIA A92.6 standards to read and understand their responsibilities
in the manual of responsibilities before they use or operate this aerial platform.

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DC Electric Full-size RTs
Safety Rules Section 1 - About Your Aerial Platform
WARNING
Failure to comply with your required responsibilities in the use and operation of the aerial platform
could result in death or serious injury!
Operator Safety Reminders
A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to
follow simple and fundamental safety rules and precautions.
You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial
platform is mandatory. The following pages of this manual should be read and understood completely before
operating the aerial platform.
Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety
devices to protect your eyes, ears, hands, feet and body.
Any modifications from the original design are strictly forbidden without written permission from SKYJACK.

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Section 1 - About Your Aerial Platform Safety Rules
Electrocution Hazard
This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized
power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial
platform does not provide protection from contact with or proximity to an electrically charged conductor.
Per ANSI A92.6-2006 8.10(7)
“The operator shall perform only that work for which he or she is qualified, in compliance with all applicable
safety related work practices intended to prevent electric shock covered by the Code of Federal Regulations
(CFR) 1910.333. The operator’s level of competence shall be established only by persons qualified to do so.
Operators shall maintain the appropriate minimum approach distance (MAD) from energized power lines and parts
covered by CFR 1910.333 (c).”
Unqualified persons must maintain a minimum approach distance of 10 feet from any energized power line up to
50 kV. Energized power lines over 50 kV require a greater minimum approach distance to be maintained. Refer to
CFR 1910.333.
DO NOT USE THE AERIAL PLATFORM AS A GROUND FOR WELDING.
DO NOT OPERATE THE AERIAL PLATFORM DURING LIGHTNING OR STORMS.
Voltage Range Minimum Safe Approach Distance
(Phase to Phase) (Feet)
0 to 300V Avoid Contact
Over 300V to 50KV 10
Over 50KV to 200KV 15
Over 200KV to 350KV 20
Over 350KV to 500KV 25
Over 500KV to 750KV 35
Over 750KV to 1000KV 45
60023AD-ANSI
DANGER
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!
Avoid Power Lines
Minimum Safe Approach Distance
ANSI/SIA A92.6-2006 & CSA B354.2-01 Requirements

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Page 10 December 2007
DC Electric Full-size RTs
Safety Rules Section 1 - About Your Aerial Platform
Safety Precautions
Know and understand the safety precautions before going on to next section.
WARNING
Failure to heed the following safety
precautions could result in tip over,
falling, crushing, or other hazards leading
to death or serious injury.
• KNOW all national, state/provincial and local
rules which apply to your aerial platform and
jobsite.
• ENSURE that battery connectors are properly
disconnected when leaving the aerial platform
unattended. Remove the key to prevent
unauthorized use of the aerial platform.
• WEAR all the protective clothing and personal
safety devices issued to you or called for by job
conditions.
• DO NOT wear loose clothing,
dangling neckties, scarves,
rings, wristwatches or other
jewelry while operating this
aerial platform.
• AVOID entanglement with
ropes, cords or hoses.
• AVOID falling. Stay within the
boundaries of the guardrails.
• DO NOT raise the aerial
platform in windy or gusty
conditions.
• DO NOT increase the lateral
surface area of the platform.
Increasing the area exposed
to the wind will decrease aerial
platform stability.
• DO NOT drive or elevate the
aerial platform if it is not on a
firm level surface. Do not drive
elevated near depressions
or holes of any type, loading
docks, debris, drop-offs and
surfaces that may affect the
stability of the aerial platform.
• If operation in areas
with holes or drop-offs
is absolutely necessary,
elevated driving shall not be
allowed. Position the aerial
platform horizontally only with
the platform fully lowered. After
ensuring that all 4 wheels or
outriggers (if equipped) have
contact with level firm surface,
the aerial platform can be
elevated. After elevation, the
drive function must not be
activated.
• Elevated driving must
only be done on a firm level
surface.
• DO NOT ascend or descend
a grade when elevated. When
fully lowered, ascending or
descending, only grades up
to rated maximum listed in
Table 2.3 are permissible.




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Section 1 - About Your Aerial Platform Safety Rules
Safety Precautions (Continued)
Know and understand the safety precautions before going on to next section.
• DO NOT operate on surfaces not capable
of holding the weight of the aerial platform
including the rated load, e.g., covers, drains, and
trenches.
• DO NOT operate an aerial
platform that has ladders,
scaffolding or other devices
mounted on it to increase its size
or work height. It is prohibited.
• DO NOT exert side forces on
aerial platform while elevated.
• DO NOT use the aerial platform
as a crane. It is prohibited.
• DO NOT sit, stand or climb on
the guardrails. It is prohibited.
• DO NOT climb on scissor arm
assembly. It is prohibited.
• BE AWARE of overhead
obstructions or other possible
hazards around the aerial
platform when driving or lifting.
• DO NOT raise the platform
while the aerial platform is on a
truck, fork lift or other device or
vehicle.
• BE AWARE of crushing
hazards. Keep all body parts
inside platform guardrail.
• DO NOT lower the platform
unless the area below is
clear of personnel and
obstructions.
• ENSURE that there are no personnel or
obstructions in the path of travel, including blind
spots.
• BE AWARE of blind spots when operating the
aerial platform.
• STUNT driving and horseplay are prohibited.
• ENSURE ALL tires are in good condition and lug
nuts are properly tightened.
• DO NOT alter or disable limit switches or other
safety devices.
• DO NOT use the aerial platform without
guardrails, locking pins and the entry gate/chain/
bar in place.