Smartrise HPV900 Installation and operation manual

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Drive Startup Manual HPV900-Induction
March 5, 2020 ©2020 Smartrise Engineering, Inc. All Rights Reserved Page i
Document History
Date Version Summary of Changes
October 23,2018
1.0
Initial Submittal
August 23, 2019
2.0
Changed cover page
New document format
Added secondary brake wiring
March 5, 2020
3.0
Updated Construction procedure to include the run
box must be set to ON

Drive Startup Manual HPV900-Induction
Page ii © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
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Drive Startup Manual HPV900-Induction
March 5, 2020 ©2020 Smartrise Engineering, Inc. All Rights Reserved Page iii
Table of Contents
HPV900-S2 Induction Drive .....................................................................................1
Equipment/Settings Verification..............................................................................2
Magnetek Parameter Location Reference ............................................................................... 2
Grounding Requirements ........................................................................................3
Wiring .....................................................................................................................4
Power .................................................................................................................................... 4
Brake .................................................................................................................................... 4
Motor / Encoder ..................................................................................................................... 4
Construction ........................................................................................................................... 5
Powering Up ...........................................................................................................7
Operation................................................................................................................8
No Faults ................................................................................................................................ 8
Proper Direction ..................................................................................................................... 8
At Speed ................................................................................................................................. 8
Under Control......................................................................................................................... 8
Troubleshooting......................................................................................................9
Drive Fault / Encoder Fault...................................................................................................... 9
Brake Not Lifting ..................................................................................................................... 9
Wrong Direction ..................................................................................................................... 9
Car Moving to Slow or Rough .................................................................................................10
Setup Fault One .....................................................................................................................10
Appendix 1 Terminal Locations..............................................................................11

Drive Startup Manual HPV900-Induction
Page iv © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
List of Figures
Figure 1: HPV900-S2 Induction Drive.............................................................................................................................1
Figure 2: Example of Parameter Table ..........................................................................................................................2
Figure 3: Ground Bus Terminal......................................................................................................................................3
Figure 4: Example of Construction Wiring.....................................................................................................................6
Figure 5: Breakers ..........................................................................................................................................................7
Figure 6: Main Line Connections .................................................................................................................................11
Figure 7: Encoder Terminal Location ...........................................................................................................................12

Drive Startup Manual HPV900-Induction
March 5, 2020 ©2020 Smartrise Engineering, Inc. All Rights Reserved Page v
List of Tables
Table 1: Terminal Descriptions ......................................................................................................................................4
Table 2: Wiring References for Common Encoders.......................................................................................................5

Drive Startup Manual HPV900-Induction
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Drive Startup Manual HPV900-Induction
March 5, 2020 ©2020 Smartrise Engineering, Inc. All Rights Reserved Page 1
HPV900-S2 Induction Drive
The HPV900-S2 drive is an induction AC drive.
Figure 1: HPV900-S2 Induction Drive

Drive Startup Manual HPV900-Induction
Page 2 © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
Equipment/Settings Verification
Set and verify the equipment matches the job specific parameters for proper operation. See C4
Controller sheet 01 Getting Started Parameter Table for more information.
Figure 2: Example of Parameter Table
Magnetek Parameter Location Reference
Adjust A0
Drive A1
•Encoder Pulses (Encoder PPR – 1024/2048)
Power Convert – A4
•Input L-L Volts
Motor – A5
•Rated Mtr Power (Kw)
•Rated Mtr Volts (VAC)
•Rated Exit Freq (60Hz)
•Rated Motor Curr (FLA – Amps)
•Motor Poles
•Rated Mtr Speed (RPM)
Configure C0
User Switches – C1
•Motor Rotation
•Forward/Reverse
•Encoder Connect
•Forward/Reverse

Drive Startup Manual HPV900-Induction
March 5, 2020 ©2020 Smartrise Engineering, Inc. All Rights Reserved Page 3
Grounding Requirements
NOTE: A proper and effective building ground connection is required for the safe and successful
operation of the controller.
Examples of a proper building-to-controller ground is as follows:
Attach the ground wire to the street side of a water main.
Attach the ground wire to a grounding rod in the pit.
The controller has a common ground bus terminal connection.
Figure 3: Ground Bus Terminal
The building, motor, transformer, and filter(s) must all share a common ground. This
removes ground loops, limits impedance, and routes noise into the ground.

Drive Startup Manual HPV900-Induction
Page 4 © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
Wiring
A checklist must be completed during the drive wiring process. See Appendix 1 Terminal
Locations for wiring information.
Power
Perform the following to connect power. See C4 Controller sheet 03 Machine Room for job
specific information.
Connect main line power to terminal blocks L1/L2/L3.
Connect the ground wire to the yellow/green terminal block next to L1-L3.
Brake
Perform the following to connect the brakes. See C4 Controller sheet 05 Brakes for job specific
information.
Connect the main brake wiring to terminal K1 / K2 and the secondary brake wiring (if
equipped) to terminals J1 / J2 located on the terminal block next to the M Contactor.
Motor / Encoder
Perform the following to connect the drive to the motor and encoder cable. See C4 Controller
sheet 04 Motor and Drive Connections for job specific information.
Connect motor leads to the M contactor at T1/T2/T3.
Connect the encoder cable to the drive terminal block TB1. See Appendix 1 Terminal
Locations for wiring samples and Appendix 1 Terminal Locations for wire terminal
locations.
The table below lists the Terminal Descriptions. Record the encoder wiring color code for future
release.
Table 1: Terminal Descriptions
TB1 Signal Description On-Site Color
17
V+ (Pwr)
+5V Power
18
V- (COM or GND)
Common or Ground
1
A+ (A)
2
A- (A/)
3
B+ (B)
4
B- (B/)
5
Shield
Shield Ground

Drive Startup Manual HPV900-Induction
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The Encoder Wiring List, shown in the table below, is just a partial list of common encoder cable
codes for reference only. This may not represent the actual cable you have received with your
encoder. Follow the actual pin-out instructions that came with your existing encoder.
Table 2: Wiring References for Common Encoders
Encoder Imperial / PG-X3 Magil IH740 /
IH950 Accucoder Wachendorff
Industrial
Encoder
(Canada)
PWR
Red (2)
Red (2)
Brown (2)
Brown
Brown
Brown
COM
Black (1)
Black (1)
White (1)
White
White
(Shield)
White
A
White (3)
White (3)
Green (3)
Green
Green
Green
/A
Black/White (6)
Brown (6)
Pink (6)
Yellow
Red
Pink
B
Blue (4)
Green (4)
Yellow (4)
Gray
Yellow
Yellow
/B
Red /Black (7)
Blue (7)
Blue (7)
Pink
Black
Blue
Z
Orange (5)
Yellow (5)
Gray (5)
Blue
Gray
Gray
/Z
Green (8)
Orange (8)
Red (8)
Red
Violet
Red
DATA
/DATA
CLOCK
/CLOCK
SHIELD
Shield
Shield
Shield
Shield
Shield
Shield
Construction
All safety inputs are functional during Construction mode on the C4 product. When these safety
devices are installed, they are connected per C4 Controller sheet 02 Machine Room I/O of the
prints, even if still on Construction mode. The following includes instructions for when none of
these devices have been installed prior to beginning on Construction mode.
Perform the following to wire the Construction Box. See the C4 Controller sheet 01 – Getting
Started for job specific information.
Connect a jumper from L120 to terminals LFT, LFM, and LFB.
a. If rear doors are used, connect LRT, LRM, and LRB.
Connect a jumper from H120 to PIT, BUF, BFL, and TFL.
If secondary brake is present, connect M120 to SFM.
Connect H120 through your machine room Run/Stop switch and connect it to SFH. A
closed switch indicates run; an open switch indicates stop. If no Run/Stop switch is being
used, connect H120 to SFH.
Connect your run bug. Wire the Up button to input CUP and the Down to input CDN.
Wire the Enable to CEN, jump high if not available.
a. If no run bug is being used, leave the inputs unwired.

Drive Startup Manual HPV900-Induction
Page 6 © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
Enable Run box by setting the option in Setup |Miscellaneous | Enable Const. Box to
ON.
NOTE: When this option is ON, the onboard inspection buttons are disabled.
Connect a jumper from 24VDC to MM.
Verify the Car Door Bypass and Hoistway Bypass switches are in the OFF position.
Place the Inspection switch to INSPECTION.
Figure 4: Example of Construction Wiring

Drive Startup Manual HPV900-Induction
March 5, 2020 ©2020 Smartrise Engineering, Inc. All Rights Reserved Page 7
Powering Up
Perform the following to power up the drive.
Apply external power by closing the main disconnect.
Close the two-pole breaker and all pushbutton breakers.
Verify the LCD on the Smartrise board and the Magnetek Drive powers up.
Figure 5: Breakers

Drive Startup Manual HPV900-Induction
Page 8 © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
Operation
Run the car and complete the checklist during the verification process.
No Faults
Make sure the car is moving without triggering a fault either on the Smartrise SRU Board or the
drive. If the SRU Board displays a drive fault, look at the drive to see what the fault is. See Drive
Fault / Encoder Fault for troubleshooting drive fault.
Proper Direction
Make sure the car is moving in the same direction as the control switch on the Run Bug. See
Wrong Direction for troubleshooting proper direction faults.
At Speed
Make sure the car is moving at the proper inspection speed (approximately 50 fpm). See Car
Moving to Slow or Rough for troubleshooting at speed faults.
Under Control
Make sure that the car is moving under full control. The car should stop when commanded
from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. See Brake Not
Lifting for troubleshooting under control faults.

Drive Startup Manual HPV900-Induction
March 5, 2020 ©2020 Smartrise Engineering, Inc. All Rights Reserved Page 9
Troubleshooting
The following sections list troubleshooting procedures.
Drive Fault / Encoder Fault
The most common fault at startup with a Magnetek drive is the Encoder fault.
Perform the following checks to correct this fault:
Check for a solid shield-to-ground connection at the motor and drive.
Check for correct colored encoder wires to the terminals.
Swap A+ / A- on terminal TB1 – #1 (A+) and #2 (A-).
•After swapping the A signal wires it may be necessary to change the direction of the
C1 – Encoder Connect.
Brake Not Lifting
If the brake is not picking, make sure that the brake is wired according to C4 Controller sheet 05
Brake Connection and if there is a second brake installed, verify that the EB terminal is
jumpered to the terminal. See the C4 Controller sheet 01 – Getting Started for more
information.
If the brake has the proper voltage check the following:
During a run command, check the DC voltage between points K1 / K2 and J1 / J2 if
secondary brake is installed. Verify the voltages are also at the brake coil(s) when
commanded to pick.
Verify that the actual brake voltage matches the brake coil voltage shown on the C4
Controller sheet 01 – Getting Started Parameter table.
Wrong Direction
If the car is moving in the wrong direction check the following:
On the Smartrise controller board make sure that IO CUP comes on when commanding
the UP direction and IO CDN comes on when commanding the DOWN direction.
Swap two of the motor leads (T1 with T2).

Drive Startup Manual HPV900-Induction
Page 10 © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
Car Moving to Slow or Rough
If the car is moving to slow or rough perform the following:
Swap A+ / A- on terminal TB1 – #1 (A+) and #2 (A-).
•After swapping the A signal wires it may be necessary to change the direction of the
C1 – Encoder Connect.
Verify the brakes are lifting fully.
Setup Fault One
This fault is caused when the HPV900 is programmed with motor data (A5) that conflicts with
the drive software.
Unplug the drive COM cable from the MR board. This will restore access to the HPV LCD
screen.
Navigate to A5 – Motor Parameters – Motor Poles and verify that you have the correct
number of poles listed.
Navigate to A5 – Motor Parameters – Rated Motor Speed and lower the RPM by 15-20
rpms and save.
Plug the COM cable back into the MR board.

Drive Startup Manual HPV900-Induction
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Appendix 1 Terminal Locations
The figure below shows the terminal locations.
Figure 6: Main Line Connections

Drive Startup Manual HPV900-Induction
Page 12 © 2020 Smartrise Engineering, Inc. All Rights Reserved March 5, 2020
Figure 7: Encoder Terminal Location