Smartrise HPV900-INDUCTION Installation and operation manual

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Drive Startup Manual HPV900-Induction
December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page i
Document History
Date
Version
Summary of Changes
October 23,2018
1.0
Initial Submittal
December 17, 2019
2.0
Changed cover page
New document format
Reworked display screen shots to display as viewed
Expanded on step by step procedures
Replaced Construction section to include wiring to
the CXN board

Drive Startup Manual HPV900-Induction
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Drive Startup Manual HPV900-Induction
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Table of Contents
HPV900-S2 Induction Drive .....................................................................................1
Equipment/Settings Verification..............................................................................1
Magnetek Parameter Location Reference ............................................................................... 2
Grounding Requirements ........................................................................................3
Wiring .....................................................................................................................3
Power .................................................................................................................................... 3
Brake .................................................................................................................................... 4
Motor/Encoder....................................................................................................................... 4
Construction ........................................................................................................................... 5
Powering Up ...........................................................................................................6
Final Setup ..............................................................................................................7
Operation................................................................................................................9
No Faults ................................................................................................................................ 9
Proper Direction ..................................................................................................................... 9
At Speed ................................................................................................................................. 9
Under Control......................................................................................................................... 9
Troubleshooting......................................................................................................9
Drive Fault/Encoder Fault........................................................................................................ 9
Brake Not Lifting ....................................................................................................................10
Wrong Direction ....................................................................................................................10
Car Moving to Slow or Rough .................................................................................................10
Setup Fault One .....................................................................................................................10
Appendix...............................................................................................................11

Drive Startup Manual HPV900-Induction
Page iv © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019
List of Figures
Figure 1: HPV900-S2 Induction Drive.............................................................................................................................1
Figure 2: Example of Parameter Table ..........................................................................................................................1
Figure 3: Ground Bus Terminal......................................................................................................................................3
Figure 4: Example of Construction Wiring.....................................................................................................................6
Figure 5: Breakers..........................................................................................................................................................7
Figure 6: MAIN MENU –Setup ......................................................................................................................................7
Figure 7: SETUP Menu –Misc........................................................................................................................................8
Figure 8: MISC Menu –Bypass Term Limits...................................................................................................................8
Figure 9: Bypass Term Limits Menu –NO......................................................................................................................8
Figure 10: Bypass Term Limits Menu –YES ...................................................................................................................8
Figure 11: Main Line Connections ...............................................................................................................................11
Figure 12: Encoder Terminal Location.........................................................................................................................12

Drive Startup Manual HPV900-Induction
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List of Tables
Table 1: Terminal Descriptions ......................................................................................................................................4
Table 2: Wiring References for Common Encoders.......................................................................................................4

Drive Startup Manual HPV900-Induction
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Drive Startup Manual HPV900-Induction
December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 1
HPV900-S2 Induction Drive
The HPV900-S2 drive is an induction AC drive.
Figure 1: HPV900-S2 Induction Drive
Equipment/Settings Verification
Set and verify the equipment matches the job specific parameters for proper operation. See V2
Controller sheet 01 Getting Started Parameter Table for more information.
Figure 2: Example of Parameter Table

Drive Startup Manual HPV900-Induction
Page 2 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019
Magnetek Parameter Location Reference
Adjust A0
•Drive A1
•Encoder Pulses (Encoder PPR –1024/2048)
•Power Convert –A4
•Input L-L Volts
•Motor –A5
•Rated Mtr Power (Kw)
•Rated Mtr Volts (VAC)
•Rated Exit Freq (60Hz)
•Rated Motor Curr (FLA –Amps)
•Motor Poles
•Rated Mtr Speed (RPM)
Configure C0
•User Switches –C1
•Motor Rotation
•Forward/Reverse
•Encoder Connect
•Forward/Reverse

Drive Startup Manual HPV900-Induction
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Grounding Requirements
NOTE: A proper and effective building ground connection is required for the safe and successful
operation of the controller.
Examples of a proper building-to-controller ground is as follows:
1. Attach the ground wire to the street side of a water main.
2. Attach the ground wire to a grounding rod in the pit.
The controller has a common ground bus terminal connection.
Figure 3: Ground Bus Terminal
•The building, motor, transformer, and filter(s) must all share a common ground. This
removes ground loops, limits impedance, and routes noise into the ground.
Wiring
A checklist must be completed during the drive wiring process. See Appendix for terminal
locations.
Power
Perform the following to connect power. See V2 Controller sheet 03 Machine Room for job
specific information.
•Connect main line power to terminal blocks L1/L2/L3.
•Connect the ground wire to the yellow/green terminal block next to L1-L3.

Drive Startup Manual HPV900-Induction
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Brake
Perform the following to connect the brakes. See V2 Controller sheet 05 Brakes for job specific
information.
•Connect the main brake wiring to terminals K1/K2 and the secondary brake wiring (if
equipped) to terminals J1/J2 located on the terminal block next to the M Contactor.
•Jump EB to the terminal on Construction Box and connect either the rope gripper or
sheave brake to EBR (if installed). See V2 Controller sheet 01 Getting Started for more
information.
Motor/Encoder
Perform the following to connect the drive to the motor and encoder cable. See V2 Controller
sheet 04 Motor and Drive Connections for job specific information.
•Connect motor leads to the M contactor at T1/T2/T3.
•Connect the encoder cable to the drive terminal block TB1. See Table 2 for wiring
samples and Appendix for wire terminal locations.
The table below lists the Terminal Descriptions. Record the encoder wiring color code for future
release.
Table 1: Terminal Descriptions
TB1
Signal
Description
On-Site Color
17
V+ (Pwr)
+5V Power
18
V- (COM or GND)
Common or Ground
1
A+ (A)
2
A- (/A)
3
B+ (B)
4
B- (B/)
5
Shield
Shield Ground
The Encoder Wiring List, shown in the table below, is just a partial list of common encoder cable
codes for reference only. This may not represent the actual cable you have received with your
encoder. Follow the actual pin-out instructions that came with your existing encoder.
Table 2: Wiring References for Common Encoders
Encoder
Imperial / PG-X3
Magil
IH740 /
IH950
Accucoder
Wachendorff
Industrial
Encoder
(Canada)
PWR
Red (2)
Red (2)
Brown (2)
Brown
Brown
Brown

Drive Startup Manual HPV900-Induction
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Encoder
Imperial / PG-X3
Magil
IH740 /
IH950
Accucoder
Wachendorff
Industrial
Encoder
(Canada)
COM
Black (1)
Black (1)
White (1)
White
White
(Shield)
White
A
White (3)
White (3)
Green (3)
Green
Green
Green
/A
Black/White
(6)
Brown (6)
Pink (6)
Yellow
Red
Pink
B
Blue (4)
Green (4)
Yellow (4)
Gray
Yellow
Yellow
/B
Red /Black (7)
Blue (7)
Blue (7)
Pink
Black
Blue
Z
Orange (5)
Yellow (5)
Gray (5)
Blue
Gray
Gray
/Z
Green (8)
Orange (8)
Red (8)
Red
Violet
Red
DATA
/DATA
CLOCK
/CLOCK
SHIELD
Shield
Shield
Shield
Shield
Shield
Shield
Construction
Perform the following to wire the Construction box. See V2 Controller sheet 01 Getting Started-
for job specific information.
1. Install jumpers between M24 and Input/Output (IO) as per print.
2. Using an external run box?
a. If using an external run box, go to step 3.
b. If not using an external run box, go to step 5.
3. Remove factory wires on inputs 521 and 522.
4. Install the Run Bug UP/DOWN switch to IOs 521 and 522.
5. Install the Run Bug UP/DOWN TIME switch to M24.
6. Install the Temporary Run switch between 120 and SFIN on the CXN board and 120 to
THL, MHL, and BHL on the CXN board.
7. Are there two sheave brakes and no rope gripper?
a. If there are two sheave brakes and no rope gripper, go to step 8.
b. If there is a rope gripper or single sheave brake, the process ends.
8. Install a jumper between EB and SOUT.

Drive Startup Manual HPV900-Induction
Page 6 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019
Figure 4: Example of Construction Wiring
Powering Up
A checklist must be completed during the powering up process.
Perform the following to power up the drive.
1. Apply external power by closing the main disconnect.
2. Close the two-pole breaker and all pushbutton breakers.

Drive Startup Manual HPV900-Induction
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3. Verify the LCD on the Smartrise board and the drive powers up.
Figure 5: Breakers
Final Setup
A checklist must be completed during the final setup process.
Perform the following to set the Bypass Term Limit.
NOTE: The selected menu within the menu options is shown with a *.
1. Toggle the Inspection/Normal switch to Inspection.
2. On the Smartrise Machine Room board, press the left arrow (ESC) button several times
to get to the MAIN SCREEN.
3. Press the right button to access the Main Menu.
4. From the MAIN MENU, scroll and select Setup.
Figure 6: MAIN MENU –Setup

Drive Startup Manual HPV900-Induction
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5. From the SETUP menu, scroll and select Misc.
Figure 7: SETUP Menu –Misc
6. From the MISC menu, scroll and select Bypass Term Limits.
Figure 8: MISC Menu –Bypass Term Limits
7. From the BYPASS TERM LIMITS menu, set the bypass term limits from NO to YES.
Figure 9: Bypass Term Limits Menu –NO
8. Scroll and change NO to YES.
Figure 10: Bypass Term Limits Menu –YES
9. Scroll right and press Enter to save.
10. Press the left button several times to get to the MAIN SCREEN.
11. Verify the LCD displays Construction Mode on the MAIN SCREEN.

Drive Startup Manual HPV900-Induction
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12. Does the drive show a Setup Fault One on the display?
a. If the drive shows a Setup Fault One, go to Setup Fault One.
b. If the drive does not show a Setup Fault One, the process ends.
Operation
Run the car and complete the checklist during the verification process.
No Faults
Make sure the car is moving without triggering a fault either on the Smartrise SRU board or the
drive. If the SRU board displays a drive fault, look at the drive to see what the fault is. See Drive
Fault/Encoder Fault for troubleshooting drive fault.
Proper Direction
Make sure the car is moving in the same direction as the control switch on the Run Bug. See
Wrong Direction for troubleshooting proper direction faults.
At Speed
Make sure the car is moving at the proper inspection speed (approximately 50 fpm). See Car
Moving to Slow or Rough for troubleshooting at speed faults.
Under Control
Make sure that the car is moving under full control. The car should stop when commanded
from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. See Brake Not
Lifting for troubleshooting under control faults.
Troubleshooting
The following sections list troubleshooting procedures.
Drive Fault/Encoder Fault
The most common fault at drive startup is the Encoder fault.
Perform the following checks to correct this fault:
•Check for a solid shield-to-ground connection at the motor and drive.
•Check for correct colored encoder wires to the terminals.

Drive Startup Manual HPV900-Induction
Page 10 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019
•Swap A+ and / A- on terminal TB1.
Brake Not Lifting
If the brake is not picking, make sure that the brake is wired according to V2 Controller sheet 05
Brake Connection and verify that the EB terminal is jumpered to the terminal. See V2 Controller
sheet 01 Getting Started for more information.
If the brake has the proper voltage, check the following:
•During a run command, check the DC voltage between points K1/K2 and J1/J2 if
secondary brake is installed. Verify the voltages are also at the brake coil(s) when
commanded to pick.
•Verify that the actual brake voltage matches the brake coil voltage shown on the V2
Controller sheet 01 Getting Started Parameter table.
Wrong Direction
If the car is moving in the wrong direction, check the following:
•On the Smartrise controller board make sure that IO 521 comes on when commanding
the UP direction and IO 522 comes on when commanding the DOWN direction.
•Swap two of the motor leads (T1 with T2).
Car Moving to Slow or Rough
If the car is moving to slow or rough, perform the following:
•Swap the encoder wires A+ and A- on drive TB1.
•Verify the brakes are lifting fully.
Setup Fault One
This fault is caused when the HPV900 is programmed with motor data (A5) that conflicts with
the drive software.
1. Unplug the CAT5 cable from the drive port on the the Machine Room board. This will
restore access to the HPV LCD screen.
2. Navigate to A5 –Motor Parameters –Motor Poles and verify that you have the correct
number of poles listed.
3. Navigate to A5 –Motor Parameters –Rated Motor Speed and lower the RPM by 15-20
rpms and save.
4. Plug the CAT5 cable intlo the drive port on the Machine Room board.

Drive Startup Manual HPV900-Induction
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Appendix
The figures below show the Main Line and Encoder terminal locations.
Figure 11: Main Line Terminal Locations

Drive Startup Manual HPV900-Induction
Page 12 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019
Figure 12: Encoder Terminal Location