Smartrise KEB-PM Installation and operation manual

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Drive Startup Manual KEB-PM
June 28, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page i
Document History
Date
Version
Summary of Changes
June 28, 2021
2.1
Updated Motor / Encoder wiring
December 17, 2019
2.0
Changed cover page
New document format
Deleted Encoder Pole Position Learn –(Optional)
Expanded on step by step procedures
Replaced Construction section to include wiring to
the CXN board
Deleted Encoder Pole Position Learn
October 23,2018
1.0
Initial Submittal

Drive Startup Manual KEB-PM
Page ii © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
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Drive Startup Manual KEB-PM
June 28, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page iii
Table of Contents
KEB Drive.................................................................................................................1
Equipment/Settings Verification..............................................................................1
Grounding Requirements ........................................................................................2
Wiring .....................................................................................................................2
Power .....................................................................................................................................2
Brake .....................................................................................................................................3
Motor/Encoder........................................................................................................................3
Construction ............................................................................................................................4
Powering Up ...........................................................................................................5
Final Setup ..............................................................................................................5
Encoder Cable.........................................................................................................7
KEB Motor Learn .....................................................................................................7
Initial Setup..............................................................................................................................7
KEB Encoder Learn...................................................................................................................8
SPI Encoder Learn - Stationary..................................................................................................8
Encoder Synchronization..........................................................................................................9
Operation................................................................................................................9
No Faults ...............................................................................................................................10
Proper Direction ....................................................................................................................10
At Speed ................................................................................................................................10
Under Control........................................................................................................................10
Troubleshooting....................................................................................................10
Drive Fault/Encoder Fault.......................................................................................................10
Brake Not Lifting ....................................................................................................................11
Wrong Direction ....................................................................................................................11
Car Moving to Slow or Rough .................................................................................................11
Appendix 1 Main Line and Encoder Terminal Locations.........................................12
Appendix 2 KEB Programming Menu.....................................................................14

Drive Startup Manual KEB-PM
Page iv © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
Appendix 3 Advanced Troubleshooting .................................................................15
Starting Over (Defaulting Drive) .............................................................................................15
Vibration................................................................................................................................15
Motor Noise...........................................................................................................................15
Motor Not Running When Given Command ...........................................................................16

Drive Startup Manual KEB-PM
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List of Figures
Figure 1: KEB PM Drive ...........................................................................................................................................1
Figure 2: Example of Parameter Table.....................................................................................................................1
Figure 3: Ground Bus Terminal................................................................................................................................2
Figure 4: Example of Construction Wiring ...............................................................................................................4
Figure 5: Breakers...................................................................................................................................................5
Figure 6: MAIN MENU –Setup................................................................................................................................5
Figure 7: SETUP Menu –Misc .................................................................................................................................6
Figure 8: MISC Menu –Bypass Term Limits.............................................................................................................6
Figure 9: Bypass Term Limits Menu –NO ................................................................................................................6
Figure 10: Bypass Term Limits Menu –YES..............................................................................................................6
Figure 11: SETUP Menu –Speeds & Slowdowns......................................................................................................7
Figure 12: SPEEDS & SLOWDOWNS Menu –Inspection Speed.................................................................................8
Figure 13: Inspection Speed Menu..........................................................................................................................8
Figure 14: Main Line Terminal Locations............................................................................................................... 12
Figure 15: Encoder Terminal Location................................................................................................................... 13

Drive Startup Manual KEB-PM
Page vi © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
List of Tables
Table 1: Wiring References for Common Encoders..................................................................................................3
Table 2: Parameter Groups................................................................................................................................... 14

Drive Startup Manual KEB-PM
June 28, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 1
KEB Drive
The KEB drive is a permanent magnet AC drive.
Figure 1: KEB PM Drive
Equipment/Settings Verification
Set and verify the equipment matches the job specific parameters for proper operation. See V2
Controller sheet 01 Getting Started Parameter Table for more information.
Figure 2: Example of Parameter Table
Scroll through the motor parameters and verify that they are set to the motor nameplate
values prior to performing the Motor Learn procedure.

Drive Startup Manual KEB-PM
Page 2 © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
Grounding Requirements
NOTE: A proper and effective building ground connection is required for the safe and successful
operation of the controller.
Examples of a proper building-to-controller ground is as follows:
1. Attach the ground wire to the street side of a water main.
2. Attach the ground wire to a grounding rod in the pit.
The controller has a common ground bus terminal connection.
Figure 3: Ground Bus Terminal
•The building, motor, transformer, and filter(s) must all share a common ground. This
removes ground loops, limits impedance, and routes noise into the ground.
Wiring
A checklist must be completed during the drive wiring process. See Appendix 1 for terminal
location.
Power
Perform the following to connect power. See V2 Controller sheet 03 Machine Room for job
specific information.
•Connect main line power to terminal blocks L1/L2/L3.
•Connect the ground wire to the yellow/green terminal block next to L1-L3.

Drive Startup Manual KEB-PM
June 28, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 3
Brake
Perform the following to connect the brakes. See V2 Controller sheet 05 Brakes for job specific
information.
•Connect the main brake wiring to terminal K1/K2 and the secondary brake wiring (if
equipped) to terminals J1/J2 located on the terminal block next to the M Contactor.
•Jump EB to the terminal on Construction Box and connect either the rope gripper or
sheave brake to EBR (if installed). See V2 Controller sheet 01 Getting Started for more
information.
Motor / Encoder
Perform the following to connect the drive to the motor and encoder cable. See V2 Controller
sheet 04 Drive and Motor for job specific information.
•Connect motor leads to the M contactor at T1/T2/T3.
•Connect the encoder cable to the EnDat card mounted on the drive.
The table below lists the Wiring References for Common Encoders.
Table 1: Wiring References for Common Encoders
Encoder
Heidenhain
Ziehl
Torin ECN413
Hollister Whitney
PWR
Green/Blue and
Brown
Gray/Green
Red/Pink
Brown
COM
Green/White and
White
Pink/Yellow
Black and
Red/White
White
SIN
Green/Black
Gray/Pink
Green and Black
Green
/SIN
Yellow/Black
Red/Blue
Yellow and Black
Yellow
COS
Blue/Black
Blue
Blue and Black
Blue
/COS
Red/Black
Red
Red and Black
Red
Z
/Z
CLK+
Gray
White
Gray
Black
CLK-
Pink
Brown
Silver
Violet
DAT+
Violet
Violet
Purple
Gray
DAT-
Yellow
Black
White
Pink
SHIELD
Shield
Shield
Shield
Shield

Drive Startup Manual KEB-PM
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Construction
Perform the following to wire the construction box. See V2 Controller sheet 01 Getting Started
for job specific information.
1. Install jumpers between M24 and the Inputs/Outputs (IOs).
2. Is an external run box being used?
a. If an external run box is being used, go to step 3.
b. If an external run box is not being used, go to step 5.
3. Remove factory wires on inputs 521 and 522.
4. Install the Run Bug UP/DOWN switch to IOs 521 and 522.
5. Install the Run Bug UP/DOWN TIME switch to M24.
6. Install the Temporary Run switch between 120 and SFIN on the CXN Board and 120 to
THL, MHL, and BHL on the CXN Board.
7. Are there two sheave brakes and no rope gripper?
a. If there are two sheave brakes and no rope gripper, go to step 8.
b. If there is a rope gripper or single sheave brake, the process end.
8. Install a jumper between EB and SOUT.
Figure 4: Example of Construction Wiring

Drive Startup Manual KEB-PM
June 28, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 5
Powering Up
Perform the following to power up the drive.
1. Apply external power by closing the main disconnect.
2. Close the two-pole breaker and all pushbutton breakers.
3. Verify the LCD on the Smartrise board and the KEB Drive powers up.
Figure 5: Breakers
Final Setup
Perform the following to set the Bypass Term Limit.
NOTE: The selected menu within the menu options is shown with a *.
1. Toggle the Inspection/Normal switch to Inspection.
2. On the Smartrise Machine Room board, press the left arrow (ESC) button several times
to get to the MAIN SCREEN.
3. Press the right button to access the Main Menu.
4. From the MAIN MENU, scroll and select Setup.
Figure 6: MAIN MENU –Setup

Drive Startup Manual KEB-PM
Page 6 © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
5. From the SETUP menu, scroll and select Misc.
Figure 7: SETUP Menu –Misc
6. From the MISC menu, scroll and select Bypass Term Limits.
Figure 8: MISC Menu –Bypass Term Limits
7. From the BYPASS TERM LIMITS menu, set the bypass term limits from NO to YES.
Figure 9: Bypass Term Limits Menu –NO
8. Scroll and change NO to YES.
Figure 10: Bypass Term Limits Menu –YES
9. Scroll right and press Enter to save.
10. Press the left button several times to get to the MAIN SCREEN.
11. Verify the LCD displays Construction Mode on the MAIN SCREEN.

Drive Startup Manual KEB-PM
June 28, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 7
Encoder Cable
Proper connection of the encoder cable to the drive is key to a proper running elevator. Many
drive issues can be attributed to a defective encoder, encoder cable, or the encoder (or cable)
not installed properly.
The cable shall be kept a minimum of 8 inches (20 cm) away from all wires having greater than
24 VDC on them. For best results, run the encoder cable in a separate conduit from the
controller to the motor.
It is absolutely necessary to ensure these signals are well shielded! Noise on the analog signals
resulting from breaks in the shield or improper shield termination will result in vibration in the
motor and poor ride quality.
KEB Motor Learn
Smartrise programs the KEB drive with factory defaults to properly communicate with the
controller. After factory testing, customer motor data (from customer’s EDF) is programmed
into the drive to provide an easier “out of box” installation.
Initial Setup
1
The complete motor data must be learned with the automated learn function.
The Motor Learn function can be found under the Tune Parameters group from the
Programming menu (Home > Prog > Tune Parameters > LL01).
Perform the following to set the inspection speed on the Machine Room board to zero.
1. Set Motor Tuning LL01 to Start.
2. Disable the brake by turning off the BR and EBR breakers on the controller.
3. From the MAIN MENU, scroll and select Setup. See Figure 6.
4. From the SETUP menu, scroll and select Speeds & Slowdowns.
Figure 11: SETUP Menu –Speeds & Slowdowns

Drive Startup Manual KEB-PM
Page 8 © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
5. From the SPEEDS & SLOWDOWNS menu, scroll and select Inspection Speed.
Figure 12: SPEEDS & SLOWDOWNS Menu –Inspection Speed
6. From the Inspection Speed menu, Scroll and set inspection speed to zero.
Figure 13: Inspection Speed Menu
7. Scroll and press Enter to save.
8. Press and hold inspection (speed + direction + enable inputs) until completed.
NOTE: The process should take 2-5 minutes and emits a high-pitched noise while the
drive measures various motor parameters.
9. Is encoder learn function being performed?
a. If encoder learn function is being performed, go to KEB Encoder Learn.
b. If encoder learn function is not being performed, go to step 10.
10. Turn on the BR and EBR breakers and return the inspection speed to factory setting on
the controller.
SETUP OF THE MOTOR LEARN IS NOW COMPLETE.
KEB Encoder Learn
For absolute encoders on PM motors, if at any time the physical relation between the motor
shaft and encoder changes (for example, encoder replaced, encoder slippage, etc.) the encoder
position must be relearned.
SPI Encoder Learn - Stationary
SPI can be done with the ropes on and the brake set. To start the SPI functionality, go to LL05
and follow the instructions on the LCD.

Drive Startup Manual KEB-PM
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Perform the following to set the inspection speed on the Machine Room board to zero.
1. Set Motor Tuning LL05 to Start.
2. Disable the brake by turning off the BR and EBR breakers on the controller.
3. From the MAIN MENU, scroll and select Setup. See Figure 6.
4. From the SETUP menu, scroll and select Speeds & Slowdowns. See Figure 11.
5. From the SPEEDS & SLOWDOWNS menu, scroll and select Inspection Control. See Figure
12.
6. From the Inspection Speed menu, scroll and set inspection speed to zero. See Figure 13.
7. Scroll and press Enter to save.
8. On the controller, press and hold inspection (speed + direction + enable inputs) until
completed.
NOTE: During the SPI process, the motor makes a series of chirps and the LCD display
shows the encoder position samples. See Encoder Synchronization for more
information.
9. Go to Encoder Synchronization.
Encoder Synchronization
The Encoder Synchronization process determines the correct A/B encoder channel phasing and
direction of rotation for PM motors and immediately follows either method of learning the
encoder pole position.
Perform the following for encoder synchronization.
1. Set Encoder Synchronization LL07 to Start.
2. Follow the directions on the drive keypad.
NOTE: The drive runs the elevator and swaps the phasing and direction of the A/B
channels as needed.
3. Turn on the BR and EBR breakers and return the inspection speed to factory setting on
the controller.
SETUP OF THE ENCODER LEARN IS NOW COMPLETE.
Operation
Run the car and complete the checklist during the verification process.

Drive Startup Manual KEB-PM
Page 10 © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
No Faults
Make sure the car is moving without triggering a fault either on the Smartrise SRU board or the
drive. If the SRU board displays a drive fault, look at the drive to see what the fault is. See Drive
Fault/Encoder Fault for troubleshooting drive fault.
Proper Direction
Make sure the car is moving in the same direction as the control switch on the Run Bug. See
Wrong Direction for troubleshooting proper direction faults.
At Speed
Make sure the car is moving at the proper inspection speed (approximately 50 fpm). See Car
Moving to Slow or Rough for troubleshooting at speed faults.
Under Control
Make sure that the car is moving under full control. The car should stop when commanded
from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. See Brake Not
Lifting for troubleshooting under control faults.
Troubleshooting
The following sections list troubleshooting procedures. See Appendix 3 for advanced
troubleshooting procedures.
Drive Fault/Encoder Fault
The most common fault at drive startup is the Encoder fault.
Perform the following checks to correct this fault:
•Check for a solid shield-to-ground connection at the motor and drive.
•Check for correct colored encoder wires to the terminals.
•Swap wires A with /A or swap A and /A with B and /B.
•Perform the SPI Encoder Learn - Stationary process after swapping any encoder wires or
phasing.

Drive Startup Manual KEB-PM
June 28, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 11
Brake Not Lifting
If the brake is not picking, make sure that the brake is wired according to V2 Controller sheet 05
Brake Connection and verify that the EB terminal is jumpered to the terminal. See V2 Controller
sheet 01 Getting Started for more information.
If the brake has the proper voltage check the following:
•During a run command, check the DC voltage between points K1/K2 and J1/J2 if
secondary brake is installed. Verify the voltages are also at the brake coil(s) when
commanded to pick.
•Verify that the actual brake voltage matches the brake coil voltage shown on the V2
Controller sheet 01 Getting Started Parameter table.
Wrong Direction
If the car is moving in the wrong direction check the following:
•On the Smartrise controller board make sure that IO 521 comes on when commanding
the UP direction and IO 522 comes on when commanding the DOWN direction.
•Swap two of the motor leads (T1 with T2).
Car Moving to Slow or Rough
If the car is moving to slow or rough perform the following:
•Swap encoder wires A and /A- on the drive.
•Verify the brakes are lifting fully.

Drive Startup Manual KEB-PM
Page 12 © 2021 Smartrise Engineering, Inc. All Rights Reserved June 28, 2021
Appendix 1 Main Line and Encoder Terminal Locations
The figures below show the Main Line and Encoder terminal locations.
Figure 14: Main Line Terminal Locations