SMC Networks EX600-ED Series User manual

No.EX##-OMP1007-A
PRODUCT NAME
Fieldbus system
Modbus/TCP compatible SI unit for Henrob
MODEL / Series / Product Number
EX600-SEN1-X14
EX600-ED#

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No.EX##-OMP1007-A
Table of Contents
Safety Instructions 2
Definition and terminology 10
Assembly 12
Mounting and Installation 14
Installation 14
Wiring 16
SI unit
Model Indication and How to Order 19
Summary of Product parts 19
Mounting and Installation 20
Wiring 20
LEDDisplay 24
Specification
26 Specifications 26
Dimensions 27
End plate
Model Indication and How to Order 28
Summary of Product parts 28
Mounting and Installation 29
Wiring 29
Specification
30 Specifications 30
Dimensions 30
Maintenance 32
Troubleshooting 33
ParameterSetting 42
Parameter definition and setting 42
I/O data size 53
I/OMap 54
Details of diagnostic data 55
Modbus/TCP Register 57
Function Code 58
Parameter Setting using Modbus/TCP 63
Accessories 66

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No.EX##-OMP1007-A
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or
"Danger". They are all important notes for safety and must be followed in addition to International
standards (ISO/IEC) ∗1)and other safety regulations.
∗1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
etc.
Caution :
CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury.
Warning
:
WARNING indicates a hazard with a medium level of risk which, if not
avoided, could result in death or serious injury.
Danger :
DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with
specific equipment must be decided by the person who designs the equipment or decides its
specifications based on necessary analysis and test results. The expected performance and safety
assurance of the equipment will be the responsibility of the person who has determined its
compatibility with the product. This person should also continuously review all specifications of the
product referring to its latest catalog information, with a view to giving due consideration to any
possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator
who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures
to prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the
specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and
malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is
to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed
to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by

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No.EX##-OMP1007-A
using a mechanical protective function, and periodical checks to confirm proper operation.

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No.EX##-OMP1007-A
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance
Requirements".
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted
in the specified catalog for the particular products.
∗2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to
the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export are
known and followed.

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No.EX##-OMP1007-A
Operator
♦This operation manual is intended for those who have knowledge of machinery using pneumatic
equipment, and have sufficient knowledge of assembly, operation and maintenance of such
equipment. Only those persons are allowed to perform assembly, operation and maintenance.
♦Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
Safety Instructions Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate or set with wet hands.
This may lead to an electric shock.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
Caution
When handling, assembling or replacing the units:
•Avoid touching any sharp metal parts of the connectors for connecting units.
•When assembling units, take care not to get any fingers caught between units. Injury can result.
•When disassembling units, take care to avoid excessive force.
The connection parts of the unit are firmly joined with seals and injury can result.
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
Provide grounding to assure the safety and noise resistance of the fieldbus system.
Individual grounding should be provided close to the product with a short cable.

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No.EX##-OMP1007-A
NOTE
Follow the instructions given below when designing, selecting and handling the product.
The instructions on design and selection (installation, wiring, environment, adjustment, operation,
maintenance, etc.) described below must also be followed.
∗Product specifications
•When conformity to UL is required, the SI unit should be used with a UL1310 Class2 power supply.
•Use the specified voltage.
Otherwise failure or malfunction can result.
•The power supply for the unit should be 0 V as the standard for both the power supply for outputs and
the power supply for inputs and control.
•Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
•Do not remove any nameplates or labels.
This can lead to incorrect maintenance, or misreading of the operation manual, which could cause damage or
malfunction to the product.
It may also result in non-conformity to safety standards.
•Beware of inrush current when the power supply is turned on.
Some connected loads can apply an initial charge current which will activate the over current protection function,
causing the unit to malfunction.

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No.EX##-OMP1007-A
Product handling
∗Installation
•Do not drop, hit or apply excessive shock to the SI unit.
Otherwise damage to the product can result, causing malfunction.
•Tighten to the specified tightening torque.
If the tightening torque is exceeded the mounting screws may be broken.
IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
•If a large manifold valve is mounted, lift the unit so that stress is not applied to the connecting part while
transporting.
The stress may cause breakage of the connecting part. The unit may become very heavy depending on the
combination. Transportation/installation shall be performed by multiple operators.
•Never mount a product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
∗Wiring
•Avoid repeatedly bending or stretching the cables, or placing heavy load on them.
Repetitive bending stress or tensile stress can cause breakage of the cable.
•Wire correctly.
Incorrect wiring can break the product.
•Do not perform wiring while the power is on.
Otherwise damage to the SI unit and/or input or output device can result, causing malfunction.
•Do not route wires and cables together with power or high voltage cables.
Otherwise the SI unit and/or input or output device can malfunction due to interference of noise and surge voltage
from power and high voltage cables to the signal line.
Route the wires (piping) of the SI unit and/or input or output device separately from power or high voltage cables.
•Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess
voltage or current being applied to the product, causing damage.
•Take appropriate measures against noise, such as using a noise filter, when the fieldbus system is
incorporated into equipment.
Otherwise noise can cause malfunction.
∗Environment
•Select the proper type of protection according to the environment of operation.
IP67 protection is achieved when the following conditions are met.
(1)The units are connected properly with fieldbus cable with M12 connector and power cable with M12 (M8)
connector.
(2)Suitable mounting of each unit and manifold valve.
(3)Be sure to fit a waterproof cap on any unused connectors.
If using in an environment that is exposed to water splashes, please take measures such as using a cover.
Do not use in an environment where moisture or water vapor are present. Otherwise failure and malfunction can
result.
•Do not use in a place where the product could be splashed by oil or chemicals.
If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even
for a short time, it may be adversely affected (damage, malfunction etc.).
•Do not use the product in an environment where corrosive gases or fluids could be splashed.
Otherwise damage to the product and malfunction can result.
•Do not use in an area where surges are generated.
If there is equipment generating large surge near the unit (magnetic type lifter, high frequency inductive furnace,
welding machine, motor, etc.), this can cause deterioration of the internal circuitry element of the unit or result in
damage. Take measures against the surge sources, and prevent the lines from coming into close contact.

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No.EX##-OMP1007-A
•When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a
built-in surge absorbing element.
Direct drive of a load generating surge voltage can damage the unit.
•The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes
in the system.
•Prevent foreign matter such as dust or wire debris from getting inside the product.
•Mount the product in a place that is not exposed to vibration or impact.
Otherwise failure or malfunction can result.
•Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
•Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise failure or malfunction can result.
•Keep within the specified ambient temperature range.
Otherwise malfunction can result.
•Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
∗Adjustment and Operation
•Set the switches by using a sharp-pointed screwdriver etc. When setting the switch, do not touch other
unrelated parts.
This can cause parts damage or malfunction due to a short circuit.
•Perform settings suitable for the operating conditions.
Incorrect setting can cause operation failure.
For details of each setting, refer to page 21 to 23 of this manual.
•Please refer to the PLC manufacturer's manual etc. for details of programming and addresses.
For the PLC protocol and programming refer to the relevant manufacturer's documentation.
∗Maintenance
•Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of
air before performing maintenance.
There is a risk of unexpected malfunction.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Otherwise safety is not assured due to an unexpected malfunction or incorrect operation.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains
again with a dry cloth.

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No.EX##-OMP1007-A
System Outline
•System configuration
The EX600 range of units can be connected to various types of fieldbus to realize the reduction of input or
output device wiring and the distributed control system. The unit communicates with the fieldbus through
the SI unit. One SI unit can be connected with manifold valves with up to 32 output s and the input • output •
I/O units with maximum 10 units.
SI unit: Performs fieldbus communication and solenoid valve manifold ON/OFF output.
Digital input unit: For connecting sensors with switch output capability. PNP and NPN types are available.
Digital output unit: For connecting output device such as solenoid valves, lamps, buzzers, etc. PNP and
NPN types are available.
Digital I/O unit: This unit has both digital input and output functions. PNP and NPN types are available.
Analogue input unit: For connecting sensors with analogue output capability.
Analogue output unit: This can be connected to the equipment which can read analogue input.
Analogue I/O unit: This unit has both analogue input and output functions.
End plate: Connected at EX600 Manifold’s D side, incorporating the power supply connection.
Solenoid valve manifold: An assembly of solenoid valves. One connector is used as the electric connection
to all connected valves.

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No.EX##-OMP1007-A
Definition and terminology
Terminology Definition
100 100BASE-TX Standard of LAN transmission line with communication speed of 100Mbps.
A AD value The signal from the analogue input device is converted to digital, and displayed in
decimal and hexadecimal. These hexadecimal and decimal values are also outputted
to the analogue output device.
C Current consumption The current necessary to operate each unit.
D DHCP The protocol which automatically set the information such as IP address which needs
to be registered in order to use the network. Those information are set to each
equipment which are connected to TCP/IP network.
DIN rail A metal rail conforming with DIN (German) standard.
D Side The side connected to the End plate when the product is connected to a manifold.
E Enclosure (IP ) Abbreviation of international (ingress) protection. A standard related to the protection
from external objects (hands, steel ball, steel wire, dust, water, etc.) applied to the
product.
F FE Abbreviation of functional earth.
Fieldbus The protocol that uses digital communication to exchange signals between field
equipment (instruments and actuators) running on site and a PLC.
Full duplex Communication system that can send and receive data at the same time
bi-directionally.
H Half duplex Communication system that sends and receives data in one direction at a time.
Handheld Terminal
(H.T.) Connected to the dedicated connector of the SI unit to adjust the internal parameters, monitor the status of all input and output signals, and turn on input and output forcedly.
I IP address A 32 bit digit sequence which is assigned to identify devices which are connected to
the network.
M MAC address A unique number inherent to all devices which are connected to Modbus/TCP.
Manifold A form consisting of multiple components. A form made by combining multiple
components
N NPN input Takes the sensor output that uses the NPN transistor to the signal output line.
NPN output The output type that uses an NPN transistor to operate output device. It is also known
as a positive common type since a positive potential is applied to the power supply line.
Number of inputs The number of points that can receive information from input device (sensor, switch,
etc.).
Number of outputs The number of points that can operate output device (solenoid valve, light, motor, etc.).
O Open circuit detection A diagnosis function to detect if the input or output device wiring is disconnected.

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No.EX##-OMP1007-A
Terminology Definition
P PLC Abbreviation of programmable logic controller. A digital computer used for automation
of electromechanical processes.
PNP input Takes the sensor output that uses the PNP transistor to the signal output part.
PNP output The output type that uses a PNP transistor to operate output device. It is also known as
a negative common type since a negative potential is applied to the power supply line.
S Short circuit detection A diagnosis function to detect an over current due to the short circuit of the output
and/or power supply positive line with respect to the GND line.
Short circuit
protection
A function to protect the internal circuit from being broken by an over current due to the
short circuit of the output and/or power supply positive line with respect to the GND
line.
SI unit Abbreviation of serial interface unit. A unit connected to a PLC to communicate input
and output data.
U U Side The side connected to the solenoid valve when the product is connected to a manifold.

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No.EX##-OMP1007-A
Assembly
•Assembling the unit as a manifold
∗: If the unit was purchased as a manifold, the work described in this section is not necessary.
(1)Connect a unit to the End plate.
Digital and Analogue I/O units can be connected in any order.
Tighten the joint brackets to a torque of 1.5 to 1.6 Nm.
(2)Add more I/O units.
Up to 10 units (including the SI unit) can be connected to one manifold.
(3)Connecting the SI unit.
After connecting the required I/O units, connect the SI unit.
The method is as above in (1), (2).

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No.EX##-OMP1007-A
(4)Mounting the valve plate.
Mount the valve plate (EX600-ZMV ) to the valve manifold using the valve set screws. (M3 x 8)
Apply 0.6 to 0.7 Nm tightening torque to the screws.
Screw mounting place
SV : 2 places
S0700 : 2 places
VQC1000: 2 places
VQC2000: 3 places
VQC4000: 4 places
SY : 2 places
(5)Connect the SI unit to the valve manifold.
Insert the valve plate into the valve plate mounting groove on the side of the SI unit.
Fix using the valve plate screws (M4 x 6) supplied, to a torque of 0.7 to 0.8 Nm.
Precautions for handling
•Please do not connect the unit while the power supply is active. It will cause equipment
damage.
•Take care not to drop the nuts of Joint bracket.

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No.EX##-OMP1007-A
Mounting and Installation
Installation
•Direct mounting
(1)When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate
reinforcing brace (EX600-ZMB1) before mounting, using 2-M4 x 5 screws.
Tightening torque: 0.7 to 0.8 Nm.
(2)Mount and tighten the End plate at one end of the unit. (M4)
Tightening torque: 0.7 to 0.8 Nm.
Fix the End plate at the valve side while referring to the operation manual of the corresponding valve
manifold.
n (Number of connected units) 10

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No.EX##-OMP1007-A
•DIN rail mounting
(Not available for SY series valves. Refer to the SY catalog.)
(1)When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate
reinforcing brace (EX600-ZMB2) before mounting, using 2-M4 x 6 screws.
Tightening torque: 0.7 to 0.8 Nm.
(2)Mount the End plate bracket (EX600-ZMA2) to the End plate at the opposite end to the valves, using
2-M4 x 14 screws.
Tightening torque: 0.7 to 0.8 Nm.
(3)Hook the DIN rail mounting groove on to the DIN rail.
(4)Press the manifold using its side hooked to the DIN rail as a fulcrum until the manifold is locked.
(5)Fix the manifold by tightening the DIN rail fixing screws of the EX600-ZMA2. (M4 x 20)
Tightening torque: 0.7 to 0.8 Nm.
The tightening torque at the valve side depends on the valve type.
Refer to the operation manual of the corresponding valve manifold.

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No.EX##-OMP1007-A
Wiring
•Connect the M12 connector cable.
The M12 SPEEDCON connector connection method is explained below.
(1)Align mark B on the metal bracket of the cable connector (plug/socket) with mark A.
(2)Align with mark C on the unit and insert the connector vertically.
If they are not aligned, the connector cannot be connected correctly.
(3)When mark B has been turned 180 degrees (1/2 turn), wiring is complete. Confirm that the connection is
not loose. If turned too far, it will become difficult to remove the connector.
(1) (2) (3)
•D-sub socket connection method.
(1)Align the D-sub plug connector with the D-sub socket on the unit.
(2)Insert the connector vertically, taking care not to use excessive force or bend the pins.
(3)Secure the connector using 2-locking screws (4-40 UNC). Maximum tightening torque is 0.6 Nm.

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No.EX##-OMP1007-A
•Spring type terminal connection method.

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No.EX##-OMP1007-A
The electric wire below can be connected to the terminal block connector.
•Single wire.
•Stranded conductor.
•Flexible stranded conductor (Stranded conductor with thin wires).
•Flexible stranded conductor with the ultrasonic welded.
•Flexible stranded conductor with crimped ferrule.
•Identification marker
The signal name of the input or output devices and unit address can be written on the marker, and can be
installed on each unit.
Mount the marker (EX600-ZT1) into the marker groove as required.
Precautions for handling
•To open the clamp, use a flat blade screwdriver of blade width 2.5 mm, and thickness of 0.4
mm or less.
•Applicable wire should have conduction area of 0.08 to 1.5 mm2(AWG16 to 28).
•The length of the electric wire to be stripped should be 5 to 6 mm.
If the stripped part is too long, it can cause insulation failure due to the exposure of the
conductor.
If the stripped part is too short, it can cause contact failure due to the sheath being caught,
or contact failure or power failure due to insufficient clamping of the conductor.

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No.EX##-OMP1007-A
SI unit
Model Indication and How to Order
EX600-SEN1-X14
Protocol Modbus/TCP
Polarity of output PNP (-common)
Summary of Product parts
No. Description Function
1 Status display LED Displays the status of the unit.
2 Display cover Open to access the setting switches.
3 Display cover screw Screw to open the display cover.
4 Marker groove Groove for an identification marker.
5 Connector (PCI) Connector for Handheld Terminal.
6 Valve plate mounting hole Holes for fixing the valve plate.
7 Valve plate mounting groove Groove for mounting the valve plate.
8 Joint bracket Bracket for joining to adjacent units.
9 Unit connector (Plug) Connector for signals and power supplies to adjacent units.
10 Connector (BUS IN) Connector for fieldbus inputs.
11 MAC address label Displays the 12 digit MAC address which is different for each SI unit.
12 Seal cap (1 pc.) Fitted to unused connectors (PCI).
∗: The Handheld Terminal have to use EX600-HT1A. (EX600-HT1 cannot be used.)