SMC Networks EX250 Series User manual

Maintenance
LED Indication
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2009-2013 SMC Corporation All Rights Reserved
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: [phone] Fax: [phone]
URL http://www.smcworld.com
Troubleshootin
EX※※-OM 0001-B
Refer to the operation manual from SMC website (URL http://www.smcworld.com) for more
information about troubleshooting.
Dimensions
Switch Settin
Open the switch protective cover and set the switches with a sharp-pointed watchmakers
screwdriver etc.
567
0--
1--
10-
11-
1-0
1-1
SW1
SW1
8
0
1
12345678
ON
1
0
Remote control
X
:
3
2
1
14
DHCP mode
1234
0000
1000
0100
1100
::::
0111
1111
SW1
SW1
CLEAR/HOLD
IP address
192.168.0.X
Manual set up of
IP address
Description
Item
Communication
setting
Communication
speed
Communication
method
AUTO: The communication setting is automatically selected.
MANUAL: The communication setting follows
the setting result by the switch No. 6 and No. 7.
Communicated at 100 Mbps
Communicated at 10 Mbps
Communicated at half duplex
Communicated at full duplex
Communication
setting
Description
The output signal is cleared when the communication error occurs.
The output signal is held when the communication error occurs.
NOTE
1. Be sure to turn off the power supply before setting the switches.
2. Be sure to set these switches before use.
3. After setting the switch, close the switch protective cover and tighten the screws with
proper tightening torque. (Tightening torque: 0.6 Nm)
•Remote control (SW1 Dip switches 1-4 OFF)
SMC's EX250 SI Unit will respond to the following Rockwell Automation BOOTP/DHCP
Server commands.
Enable DHCP
Selecting this function will enable the EX250 SI Unit to retrieve its IP address∗from the
BOOTP/DHCP Server. If DHCP is enabled the EX250 SI Unit will retrieve its IP address∗
during the next power up.
If the IP address∗is not acquired after approximately 30 seconds from when the power is
supplied, the previous IP address∗from immediately before will be set.
Disable BOOTP/DHCP
Selecting this function will disable the EX250 from retrieving its IP address∗from the
BOOTP/DHCP Server, and will cause the EX250 to retain its current configuration during
the next power up.
•DHCP mode (SW1 Dip switches 1-4 ON)
The IP address∗is acquired from the DHCP Server. If the IP address∗is not acquired after
approximately 30 seconds from when the power is supplied, the previous IP address∗from
immediately before will be set. The IP address∗will be lost if the power supply is
disconnected.
•Manual set up of IP address∗
The IP address∗range is 192.168.0.1 to 192.168.0.14.
∗: Information such as the subnet masks is included.
Default settin s
At the time of factory shipment, the product is in "Remote Control Mode" and set to "Enable
DHCP".
NOTE
If the stored address of an EX250 is not known, please go to the "DHCP Mode" section.
Display Description
Insufficient power supply for input and control
Insufficient power supply for solenoids
Normal power supply for solenoids
Normal power supply for input and control
Setting error (Device has not been configured)
The power supply for control is OFF
Operating normally
Recoverable internal error
Unrecoverable internal error
The power supply for control is OFF or IP address not set
Multiple EtherNet/IPTM-level communications time out
EtherNet/IPTM-level communication not established
Multiple EtherNet/IPTM-level communications established
IP address duplicated
OFF
OFF
Green light ON
Green light ON
Green flashes
OFF
Green light ON
Red flashes
Red light ON
OFF
Red flashes
Green flashes
Green light ON
Red light ON
SOL
PWR
MS
NS
Refer to the operation manual from SMC website (URL http://www.smcworld.com) for more
information about maintenance.
Specifications
Refer to the operation manual from SMC website (URL http://www.smcworld.com) for more
information about dimensions.
Power for SI Unit/Input Block: 24 VDC ±20%, 1.1 A or less
Inside of SI Unit: 0.1 A or less
Input block: 1 A or less (Depending on number of connecting
sensors and specifications)
Power for solenoid valve: 24 VDC +10%/-5%, 2 A or less
(Depending on number of solenoid valve station and
specifications)
Connection load: Solenoid valve with protection circuit for 24 VDC and 1.5 W or less surge
voltage. (made by SMC)
Operating ambient temp: 5 to 45 oC Storage ambient temp: -20 to +60 oC
Pollution degree: Pollution degree 3 (UL508)
Technical documentation giving detailed specification information can be found on the SMC
website (URL http://www.smcworld.com).
)(
Fieldbus device
Operation Manual
EX250 Series for EtherNet/IPTM
Safety Instructions
Safety Instructions
Summary of Product parts
Mountin and Installation
CAUTION indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Caution:
Warnin :
Dan er:
WARNING indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
DANGER indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Thank you for purchasing an SMC EX250 series Fieldbus device (Hereinafter
referred to as "SI Unit" ).
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations. Please keep this manual handy for
future reference.
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not disassemble, modify (includin chan in the printed circuit board) or repair.
An injury or failure can result.
Do not operate in an atmosphere containin flammable or explosive ases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If usin the product in an interlockin circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The followin instructions must be followed durin maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
When handlin the unit or assemblin /replacin units:
•Do not touch the sharp metal parts of the connector or plug for connecting units.
•Take care not to hit your hand when disassembling the unit.
The connecting portions of the unit are firmly joined with seals.
•When joining units, take care not to get fingers caught between units.
An injury can result.
Warnin
Caution
Operator
The operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenance of such equipment. Only those persons are
allowed to perform assembly, operation and maintenance.
Read and understand the operation manual carefully before assembling,
operating or providing maintenance to the product.
NOTE
•The direct current power supply to combine should be UL1310 Class2 power supply
when conformity to UL is necessary.
To obtain the operation manual about this product, please
refer to the SMC website (URL http://www.smcworld.com) or
contact SMC directly.
Refer to the operation manual EX250-IE1 / -IE2 / -IE3 for the
input block specifications,
and EX9-OET1 / -OET2 / -OEP1 / -OEP2 / PE1 for the output
block and power block specifications.
Provide roundin to assure the safety and noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
66
L2 = 21 x m + 89.8 L1 = 10.5 x n + 45
The number of Input Brocks
= m (pcs.)
M4 x 6
Thickness: 13.2
The number of solenoids
= n (pcs.)
45
0
89.8
L1
L2
Element Description
Communication connector
Input block connector
Power supply connector
Output block connector
Display
Switch protective cover
MAC address
Ground terminal
Communication connector Connect the EtherNet/IPTM line.
n,m
L
55.5
1
110.8
66
2
131.8
76.5
3
152.8
87
4
173.8
97.5
5
194.8
108
6
215.8
118.5
7
236.8
129
8
257.8
139.5
9
278.8
150
10
299.8
160.5
11
L1
n,m
L
171
12
181.5
13
192
14
202.5
15
213
16
[mm]
66
L3 = 21 x m + 93
M4 x 4
Thickness: 13.2
The number of
Output Blocks and Power Blocks
The number of
Input Blocks
Installation example: With output block connected
∗: The number of Input Blocks + The number of Output Blocks + The number of Power Blocks: m
Tie-rod (2 pcs.)
Accessory
114
L3
∗: L1 shows the dimensions of the VQC1000 series solenoid valve.
∗: Each dimension shows the SI Unit without solenoid valves connected and with the end plate R (on the Output
block side) connected.
Standard settings of L dimensions are with 10 or less m blocks. Contact SMC sales for the setting with over 10
blocks mounted.
135 156 177 198 219 240 261 282 303
Installation
Installation example: With solenoid valve connected
2. Ground terminal
Connect the ground terminal to ground.
Resistance to ground should be 100 ohms or less.
Wirin
Wiring (for power supply, communication, input and output) and piping are done on only
one side.
On the side, make a space for wiring and piping.
2
43
1
SI unit communication
connector pin layout
Cable connection
1) Aligning the key groove with the communication connector (4-pin, socket) of SI Unit,
plug the Ethernet communication cable (plug).
2) Tighten the lock nut on the cable side by turning it clockwise by hand.
3) Confirm that the connector does not move.
M12 RJ45
+Tx
+Rx
- Tx
- Rx
1
2
3
4
1 White/Orange
2Orange
3White/Green
4
5
6 Green
7
8
Terminal No.
Cable core wire
external color
Wiring diagram Shield
1
2
4
6
8
3
5
7
Pin assignment of
plug connector
Pin layout and connection dia ram of Ethernet communication cable
Model No.: EX9-AC EN-PSRJ
Cable specifications
Core wire AWG26
Sheath color Blue green
Refer to "Media Planning and Installation Manual" of ODVA for detail of Wiring.
M12
Connectin one or two power supplies to SI Unit
Both of single power supply and two power supply systems can be adopted, however,
the wiring should be made separately (for solenoid valves/output and for input and
control) for both systems.
2
43
1
5
Socket connector pin layout
24 VDC
24 VDC
1
43
2
5
Brown: 24 VDC (for solenoid valves/output)
White : 0 V (for solenoid valves/output)
Blue : 24 VDC (for input and controlling)
Black : 0 V (for input and controlling)
Power supply
connector
Power cable
24 VDC
1
43
2
5
Power supply
connector
Power cable
Brown: 24 VDC (for solenoid valves/output)
White : 0 V (for solenoid valves/output)
Blue : 24 VDC (for input and controlling)
Black : 0 V (for input and controlling)
3. Power supply wirin
Connect the power supply cable to the power supply connector of SI Unit.
M3 ground terminal
Cable connection
1) Aligning the key groove with the power supply connector (plug) of SI Unit, plug the
power supply cable (socket).
2) Tighten the lock nut on the cable side by turning it clockwise by hand.
3) Confirm that the connector does not move.
NOTE
D class grounding (with the ground resistance of 100 ohm or less) should be performed for
ground terminal, and ground at one point.
Pin layout and connection dia ram of power supply connector cable (unit: mm)
Model No.: EX500-AP -S
Model No.: PCA-140180
Pin No.
1
2
Brown: 24 VDC +10%/-5% (for solenoid valves/output)
Cable color: Signal name
White: 0 V (for solenoid valves/output)
3
4
Blue: 24 VDC ±10% (for input and control)
Black: 0 V (for input and control)
5 Gray: Not connected
M12
SPEEDCON
2
43
1
5
Socket connector pin layout
Pin No.
1
2
Brown: 24 VDC +10%/-5% (Solenoid valve power supply)
Cable color: Signal name
White: 0 V (Solenoid valve power supply)
3
4
Blue: 24 VDC ±10% (Control power supply)
Black: 0 V (Control power supply)
5 Green / Yellow: Not connected
A. Two power supplies
B. Single power supply
Power supply connector Supplies power to the solenoid valve, Output block, SI Unit and Input block.
Input block connector Connects the Input block.
Output block connector Connects the solenoid valve, Output block, etc.
Display LED display showing the SI Unit status.
Switch protective cover Incorporates the internal switch setting IP address and communication method.
Ground terminal Used for grounding.
MAC address A unique MAC address of 12 hexadecimal number digits to each SI Unit.
1. Communication wirin
Connect the Ethernet communication cable to the communication connector of SI Unit.
1
43
2
Pin assignment of
plug connector