SMC Networks EX600-SPN3 User manual

EX600-TF2Z192EN
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Instruction Manual
Fieldbus device - SI unit for PROFINET
IO-Link compatible
EX600-SPN3 / SPN4
The intended use of this product is to control pneumatic valves and I/O
while connected to the PROFINET (and IO-Link) protocols.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
2 Specifications
The EX600 range of units can be connected to a fieldbus to realize the
reduction of input / output device wiring and a distributed control system.
The system communicates with the fieldbus through the SI unit.
One SI unit can be connected to manifold valves with up to 32 outputs,
and toinput, output, I/Oand IO-Link master units to a maximum of 9 units.
2.1 General specifications
Item
Specifications
Ambient temperature
- 10 to +50 oC
Ambient humidity
35 to 85% RH (no condensate)
Ambient storage temperature
- 20 to +60 oC
Withstand voltage
500 VAC applied for 1 minute
Insulation resistance
500 VDC, 10 MΩor more
Enclosure rating
IP67 (manifold assembled)
Weight
300 g
2 Specifications (continued)
2.2 Electrical specifications
3 Name and function of parts
No
Part
Description
1
LED display
Displays the SI unit status.
2
Display cover
Display cover for switch setting.
3
Display cover screw
To open the display cover.
4
Connector (PORT 2)
Connector for Fieldbus Outputs.
5
Marker groove
Groove for identification marker.
6
Valve plate hole
Hole for valve plate mounting.
7
Valve plate groove
Groove for valve plate mounting.
8
Joint bracket
Bracket for joining to adjacent units.
9
Unit connector
Connector for signal/power to next unit.
10
Connector (PORT 1)
Connector for Fieldbus Inputs.
12
Seal cap (2 pcs.)
For all unused M12 connectors
4 Assembly
4.1 Assembling the unit Warning
Do not install the product unless the safety instructions have been read
and understood.
(1) Connect an I/O unit to the end plate. Digital and analogue units can
be connected in any order. Joint bracket screw tightening torque: 1.5
to 1.6 N•m.
(2) Add more I/O units. Up to 9
I/O units can be connected
to one manifold.
(3)
Connect the SI unit. After
connecting the required I/O
units, connect the SI unit.
The connection method is
as above.
(4)
Mount the valve plate
(EX600-ZMV#) to the valve
manifold using the valve
screws (M3 x 8) supplied.
(Tightening torque: 0.6 to
0.7 N•m).
(5)
Connect the SI unit
assembly
to the valve
manifold.
Insert the valve plate into
the valve plate mounting
groove.
Then fix using the valve plate mounting screws (M4 x 6) supplied
(Tightening torque: 0.7 to 0.8 N•m).
5 Installation
•Direct mounting
(1)When assembling six or more units, the middle part of the assembly
must be fitted with an intermediate reinforcing brace (EX600-ZMB1)
before mounting using 2-M4 x 5 screws (Tightening torque: 0.7 to 0.8
N•m).
(2)Mount and tighten the end plate at one end of the unit and mount the
intermediate reinforcing brace if required using M4 screws
(Tightening torque: 0.7 to 0.8 N•m).
Fix the end plate at the valve side while referring to the operation
manual for the applicable valve series.
5 Installation (continued)
•DIN rail mounting
(1) When assembling six or more units, the middle part of the complete
assembly must be fitted with an intermediate reinforcing brace for DIN
rail mounting (EX600-ZMB2), using 2-M4 x 6 screws.
(Tightening torque: 0.7 to 0.8 N•m).
(2) Mount the end plate bracket (EX600-ZMA2) to the end plate using 2-
M4 x 14 screws (Tightening torque: 0.7 to 0.8 N•m).
For the SY series, use end plate bracket (EX600-ZMA3).
(3) Hook the DIN rail mounting groove on to the DIN rail.
(4) Press the manifold using its side hooked to the DIN rail as a fulcrum
until the manifold is locked onto the DIL rail.
(5) Fix the manifold by tightening the DIN rail fixing screws (M4 x 20) on
the end plate bracket (Tightening torque: 0.7 to 0.8 N•m).
Refer to the Operation Manual for the applicable valve series on the
SMC website (URL: https://www.smcworld.com) for the mounting
method of the valve manifold.
5.1 Identification marker
The signal name of the input or output devices and unit address can
be written on the marker and can be installed on each unit.
Mount a marker (EX600-ZT1) into the marker groove as required.
•
5.2 Environment Warning
•Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
•Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
•Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product’s specifications.
Item
Specifications
Power
supply
voltage /
current
Control and Input
power supply
24.0 VDC
2.0 A max.
Solenoid valve and
Output power supply
24.0 VDC
2.0 A max.
Internal current
consumption
120 mA maximum
Solenoid
valve
specification
Output
type EX600-SPN3
PNP / source (negative
common)
EX600-SPN4
NPN / sink (positive common)
Number of outputs
32 outputs
Applicable valve series
24 VDC and 1.0 W max.
Solenoid valve with surge
voltage suppression
(manufactured by SMC)
Output condition during
communication error
HOLD / CLEAR / Force ON
Protection function
Short circuit protection
2.3 Communication specifications
Item
Specifications
Protocol
PROFINET V2.35
Conformance class
Class C (only for IRT switch function)
Communication speed
100 Mbps
Configuration file
GSDML-V2.35-SMC-EX600-***.xml
Applicable functions
Fast Start Up
MRP (Media Redundancy Protocol)
System redundancy s.2
Web Server
ORIGINAL INSTRUCTIONS

EX600-TF2Z192EN
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6 Wiring
6.1 Wiring connections
•Communication Connection
Select the appropriate cables to mate with the connectors on the SI unit.
The PROFINET connection port pin layout is as shown below.
Connector
Pin No. Signal name
PORT 1 / PORT 2
1
TX+
2
RX+
3
TX-
4
RX-
Warning
•Be sure to fit a seal cap (EX9-AWTS) on any unused connectors.
Proper use of the seal cap enables the enclosure to maintain IP67
specification.
7 Settings
7.1 Configuration
Download the latest GSDML file and refer to the operation manual on the
SMC website (URL: https://www.smcworld.com) for further information
on settings.
8 How to Order
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for How to order information.
9 Outline Dimensions (mm)
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for outline dimensions.
10 LED Display
Display
Content
ST(M)
Displays the diagnostic status of the unit.
PWR
Displays the status of the power supply voltage for
control and input.
PWR(V)
Displays the status of the power supply voltage for
output.
SF
Displays the system status.
BF
Displays the communication status.
L/A PORT1
Displays the communication status of PORT 1.
L/A PORT2
Displays the communication status of PORT 2.
10 LED Display (continued)
LED
LED colour
Content
L/A
PORT 1
OFF
PORT 1: No Link, No Activity
Green ON
PORT 1: Link, No Activity
Green
flashing
PORT 1: Link, Activity
L/A
PORT 2
OFF
PORT 2: No Link, No Activity
Green ON
PORT 2: Link, No Activity
Green
flashing
PORT 2: Link, Activity
11 Maintenance
11.1 General Maintenance Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electrical connections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions
•Stop operation if the product does not function correctly.
12 Limitations of Use
12.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
13 Product disposal
This product should not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
14 Contacts
Refer to www.smcworld.com or www.smc.eu for your local distributor /
importer.
URL : https://www.smcworld.com (Global) https://www.smc.eu (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© 2021 SMC Corporation All Rights Reserved.
Template DKP50047-F-085M
L/A PORT1
LED
LED colour
Operation
ST(M)
OFF
The power supply for control and input is OFF.
Green ON
Normal operation.
Green
flashing
Diagnostic error in I/O unit detected.
Red
flashing
Either of the following diagnostics errors
detected (with diagnostics enabled):
•Valve ON/OFF counter exceeded the set
value.
•Valve is short circuited or disconnected.
Red/Green
flashing
Communication error detected between SI unit
and I/O unit.
Red ON
SI unit has failed.
PWR Green ON
The power supply voltage for control and input
is normal.
Red ON
The power supply voltage for control and input
is below 19 VDC (with diagnostics enabled).
PWR(V)
OFF
The power supply voltage for output is OFF or
below 19 VDC (with diagnostics disabled).
Green ON
The power supply voltage for output is normal.
Red ON
The power supply voltage for output is OFF or
Below 19 VDC
(with diagnostics enabled)
.
SF
OFF
Normal operation.
Red ON
Diagnostics error detected.
Green
flashing
Node flashing test
BF
OFF
PROFINET communication established.
Red
flashing
The PLC configuration data and the EX600
configuration are not consistent.
Red ON
•Either of the following conditions:
Device name setting to PLC and SI unit is not
consistent.
•Communication cable not connected.
•PLC or SI unit is faulty.
L/A PORT2
ST(M) PWR PWR(V) SF BF