SMC Networks EX180-SDN4 Series Instruction Manual

Installat on & Ma ntenance Manual
F eldbus system - SI un t
Type EX180 Series for DeviceNetTM
EX180-SDN3 /SDN4 /SDN5 /SDN6
Fieldbus interface
connector (BUS)
Item Description
The connector for the DeviceNetTM bus line
( ).
6
Power supply
connector (PWR(V))
The connector for the power supply ( )
used to supply the power for the solenoid
valves.
7
FG terminal Functional Earth.
PWR(V)PWR
MNS
4
32
5
1
1
No.
2
3
Do not d sassemble, mod fy ( nclud ng chang ng the pr nted
c rcu t board) or repa r.
An injury or failure can result.
Do not operate the product outs de of the spec f cat ons.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate n an atmosphere conta n ng flammable or
explos ve gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If us ng the product n an nterlock ng c rcu t:
•Provide a double interlocking system, for example a mechanical
system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The follow ng nstruct ons must be followed dur ng ma ntenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the
air is released before performing maintenance.
Otherwise an injury can result.
Safety Instruct ons
These safety instructions are intended to prevent hazardous situations
and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety
and must be followed in addition to International standards (ISO/IEC)
and other safety regulations.
Warn ng
CAUTION indicates a hazard with a low level of risk
which, if not avoided, could result in minor or
moderate injury.
Caut on
Warn ng
Danger
WARNING indicates a hazard with a medium level
of risk which, if not avoided, could result in death or
serious injury.
DANGER indicates a hazard with a high level of risk
which, if not avoided, will result in death or serious
injury.
Summary of Product Parts Installat on
<EX180-SDN3 /SDN4 /SDN5 /SDN6 >
EX180-TFO09
This product is class A equipment that is intended for use in an industrial
environment.
There may be potential difficulties in ensuring electromagnetic
compatibility in other environments due to conducted as well as radiated
disturbances.
NOTE
When conformity to UL is necessary the SI unit must be used with a UL
1310 Class2 power supply.
Caut on
After ma ntenance s complete, perform appropr ate funct onal
nspect ons.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
Prov de ground ng to assure the safety and no se res stance of
the F eldbus system.
Individual grounding should be provided close to the product with a
short cable.
Display LED diagnostic display.
Setting switches Switches to set the MAC ID and
communication speed (inside the cover).
4
5
6
Communication connector for DeviceNetTM (1 pc.)
6
(EX180-CDN1) (EX180-CDN2)
EX180-SDN3/4/5/6 EX180-SDN3A/4A/5A/6A
7
Power supply
connector (1 pcs.)
(EX180-CP1)
<Accessories>
General Instructions on Installation
Appl cable valve ser es
The EX180 series SI unit can be mounted on the following valve
manifolds.
SJ2000/3000, S0700 series
∗: Refer to the catalogues and operation manuals for details of the solenoid
valves and manifolds.
•How to mount the manifold
1. Mount the SI unit to the manifold so that the mounting guide of the
SI unit case mates with the manifold groove.
2. Secure the SI unit using the two sliding locks.
PWR(V)PWR
MNS
PWR(V)PWR
MNS
1
2
Wiring
1. W r ng for commun cat on
Wiring of the DeviceNetTM communication cable and connector is
shown below.
(1)Connect the signal wires to the assigned pins. (Figure 1)
The required tightening torque is 0.5 to 0.6 Nm.
V+ CAN_H Drain CAN_L V-
White Drain Blue Black
Red
White Drain Blue Black Red
V+ CAN_H Drain CAN_L V-
Installat on (Cont nued)
Figure 1
(2)A bus termination is required at both ends of the DeviceNetTM bus
segment as shown in Figure 2.
The specification of the terminating resistor is 121 Ω ±1%, 1/4 W.
V+ CAN_H Drain CAN_L V-
Terminating resistor
White Drain Blue BlackRed
White Drain Blue BlackRed
V+ CAN_H Drain CAN_L V-
Terminating resistor
Figure 2
(3)How to connect.
PWR(V)PWR
MNS
Communication connector
for DeviceNetTM
Figure 3
2. W r ng of the power supply
Connect the power supply to the power supply connector (1 pc.).
The EX180 power supply structure consists of two supplies.
These supplies can be operated using a single or dual power supply
system.
Connect the wires to the assigned pins. (Figure 4, Figure 5)
The required tightening torque is 0.22 to 0.25 Nm.
•Note
Connect the FG terminal to ground with a ground resistance of
100 Ω or less.
DeviceNetTM power supply
24 VDC
Solenoid valve
power supply
24 VDC
24 VDC
Figure 4
A. Dual power supplies
B. Single power supply
PWR(V)PWR
MNS
Power supply connector
Figure 5

CLR
HOLD
0
1
Clear all outputs.
Hold the last state before communication error.
::
The default setting is all switches ON, so the MAC ID is set to 63.
The MAC ID should be set in the range of 0 to 63.
500 kbps
Invalid
250 kbps
125 kbps
Communication
speed
0
1
1
0
No.7
1
1
0
0
No.8
Factory default setting is125 kbps.
Factory default setting is HW mode.
The MAC ID and communication speed will be retained if the unit is powered off and software mode
is selected (DIP switch 10).
If HW mode is selected then the settings stored using SW mode will be replaced by the HW settings.
1
1
0
0
0
1
1
0
0
0
:
1
1
0
0
0
32 16 8
::
1
1
0
0
0
1
1
1
0
0
:
0
1
0
0
1
421
No.1 No.2 No.3 No.4 No.5
#62
#63
:
#2
#0
MAC ID
setting
#1
No.6
1
ON
2345678910
1
DIP SW
0
Communication speed setting
HOLD/CLR setting
0
1
HW
SW/HW
SW
No.10
Setting of the MAC ID and communication speed can be carried out
using the DIP switches No.1 to 8.
Description
SW/HW mode setting
MAC ID setting
HOLD/CLR No.9 Description
Setting of the MAC ID and communication speed can be carried out
via the DeviceNet network. DIP switches No.1 to 8 will be invalid.
Factory default setting is CLEAR.
It is possible to set the output condition in the event of a communication
error individually via the DeviceNetTM network.
If the output condition is set via the DeviceNetTM Network then the setting
of DIP switch 9 is invalid.
EX180-TFO09
Contacts
AUSTRIA (43) 2262 62280-0
NETHERLANDS (31) 20 531 8888
BELGIUM (32) 3 355 1464
NORWAY (47) 67 12 90 20
CZECH REP. (420) 541 424 611
POLAND (48) 22 211 9600 DENMAR (45) 7025 2900
PORTUGAL (351) 21 471 1880
FINLAND (358) 207 513513
SLOVA IA (421) 2 444 56725 FRANCE (33) 1 6476 1000
SLOVENIA (386) 73 885 412GERMANY (49) 6103 4020
SPAIN (34) 945 184 100 GREECE (30) 210 271 7265
SWEDEN (46) 8 603 1200
HUNGARY (36) 23 511 390
SWITZERLAND (41) 52 396 3131 IRELAND (353) 1 403 9000
UNITED INGDOM (44) 1908 563888
ITALY (39) 02 92711
URL http://www.smcworld.com (Global) http://www.smceu.com (Europe)
Specifications are subject to change without prior notice from the manufacturer.
© 2011 SMC Corporation All Rights Reserved.
BULGARIA (359) 2 974 4492
ESTONIA [phone]
ROMANIA (40) 21 320 5111
LATVIA (371) 781 77 00
LITHUANIA (370) 5 264 8126
Spec f cat on
Connected load: 24 VDC Solenoid valve with light and surge voltage
suppressor of 1 W or less (manufactured by SMC)
Current consumption of power supply for SI unit operation: 0.1 A max.
Ambient temperature for operation: -10 to 50 ℃
Ambient temperature for storage: -20 to 60 oC
Pollution degree 2: (UL508)
Refer to the SMC website (URL http://www.smcworld.com) for more
information about the product specifications.
Outl ne D mens ons
Refer to the SMC website (URL http://www.smcworld.com) for more
information about outline dimensions.
Troubleshoot ng
Refer to the SMC website (URL http://www.smcworld.com) for more
information about troubleshooting.
Setting of the DIP switches should only be carried out with the power
supply turned off.
Open the cover and set the DIP switches with a small flat blade screwdriver.
Sett ng
LED D splay
PWR(V) PWR
MNS
DIP SW
1
ON
0
LED Description
MNS
Communication power supply for DeviceNetTM
is OFF, off line or a MAC ID duplication is
present
PWR(V)
Solenoid valve power supply is supplied at the
specified voltage
PWR
Communication power supply for DeviceNetTM
is supplied
Solenoid valve power supply is not supplied at
the specified voltage
I/O connection time out (Minor communication
error)
I/O connection is waiting (On line status)
I/O connection is established (On line status)
Communication power supply for DeviceNetTM
is not supplied
MAC ID duplication error or BUS OFF error
(Serious communication error)
LED status
ON
OFF
Green flashing
Green ON
Red flashing
Red ON
ON
OFF
OFF